Bandit 3400T Скачать руководство пользователя

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Bandit

PAGE

MODEL 3400T

Before attempting to check any pressures, make sure engine is shut off, ignition key is removed

and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has

been pre-run to warm the hydraulic oil. To correctly check relief valve pressure, the pressure

gauge

MUST

be installed correctly.

CHECKING SYSTEM PRESSURE

1. First lower cutter wheel boom and put all controls in neutral position.

. Put pressure gauge into test port.

. Leave all hydraulic hoses connected.

. Start engine and adjust engine to full throttle.

5. Operate controls of what component pressure is to be checked.

6. Adjust relief if necessary.

The relief valve is typically located internally in the valve bank. Do not adjust the relief valves

above the specified psi (bar). The relief valve system is a simple spring tension design but

small pieces of debris can stick the valve partially open which weakens the hydraulic power.

The relief as well as hydraulic oil, and screen must be kept clean.

DO NOT UNDER ANY CIRCUMSTANCES OVER-SET THESE RELIEF PRESSURES, BECAUSE IT WILL

CAUSE DAMAGE TO COMPONENT PARTS AS WELL AS HYDRAULIC PARTS.

NOTE:

These Typical Hydraulic Flows And Relief Pressure Settings Are With The Engine At Full RPM. All

Settings Are Subject To Change!

HYDRAULIC SECTION

WARNING

NOTICE

Equipment Model

Cutterwheel Pump

Pump

Main Relief Pressure

Cutterwheel Up

Cutterwheel Down

Swing Left / Right

Blade Up

Blade Down

Tracks

Cutterwheel Motor

00T

6 GPM

18 GPM (68.1 LPM)

900 PSI (00 bar)

100 PSI (90 bar)

100 PSI (10 bar)

1000 PSI (69 bar)

100 PSI (69 bar)

900 PSI (00 bar)

6000 PSI (1 bar)

Relief

Adjustment

Relief

Adjustment

Test Port

Left

Track Valve

Right

Track Valve

Cutterwheel Up

& Down Valve

Cutterwheel

Swing Valve

Blade Up &

Down Valve

Содержание 3400T

Страница 1: ...EQUIPMENT SPECIFICATIONS 11 DECALS 12 CONTROLS 15 MACHINE OPERATION 19 TRANSPORTATION PROCEDURES 21 MAINTENANCE 23 HYDRAULIC SECTION 31 CUTTER WHEEL SECTION 40 LUBRICATION COOLANT 41 ELECTRICAL SECTI...

Страница 2: ...anual prior to operating the product It is the responsibility of the owner or employer to insure that the operator is trained and practices safe operation while using and servicing the machine It is a...

Страница 3: ...s soon as you receive the Bandit This will activate our warranty responsibilities If Warranty Validation Form is not on file all Warranty consideration is null and void The manufacturer will not reimb...

Страница 4: ...to him or her It is absolutely necessary to return the Warranty Validation Form completely and accurately filled out and notify Bandit Industries Inc in writing within ten 10 days from the date of pur...

Страница 5: ...r from whom the equipment was purchased Bandit Industries Inc is NOT responsible for updating or upgrading completed machines with design changes that are made after it s production Bandit Industries...

Страница 6: ...GRINDER SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 Work Order Number 2 Serial Number Note The engine information is located on the engine block The clutch information is located on the clutch...

Страница 7: ...ilar equipment Always operate safely It is also recommended that someone else is present while operating or servicing in case an accident should occur Never operate any machine while under the influen...

Страница 8: ...cutter tooth bolts After the engine is started let the cutter wheel turn at the lowest RPM s possible Listen for any type of noise that is foreign Any steel on steel noise is foreign If you hear a noi...

Страница 9: ...a lot of force others will require very little force and some are push button electric manual lever or hydraulic activation Each different style clutch PTO is a very expensive item that will fail if n...

Страница 10: ...T entangle feet or hands in undercarriage travel system DANGER NEVER sit stand lay climb or ride anywhere on this machine while it is running operating or in transit You will be injured DANGER Use EXT...

Страница 11: ...r Wheel Top of 55 1 4 m Center of 38 1 m Cutting Depth Below Ground 28 1 2 0 7 m Cutterhead Swing Arc 109 2 8 m Number of Teeth on Cutter Wheel 48 Cutter Wheel Diameter with Teeth 34 863 4 mm Fuel Tan...

Страница 12: ...right 1 07 PAGE 12 MODEL 3400T DECAL LOCATIONS Decal locations may vary these are general locations DECALS 2 5 11 12 16 20 22 25 27 28 29 12 19 23 1 15 1 1 3 8 9 15 15 15 1 15 9 1 15 24 26 1 6 7 4 17...

Страница 13: ...Oil Hydrex XV 13 INST 73 Cutter Head Lock Hole 14 INST 74 Cutter Head Lock Pin 15 INST 86 Grease Daily Double Arrows 16 INST 101 Canada Engine Decal 17 INST 111 Frame Lock Hole 18 INST 112 Frame Lock...

Страница 14: ...cal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 Replacement decals are available and can be purchased from the manufacturer or your Band...

Страница 15: ...justments LOCATION SHOWN 1 Engine Throttle Adjuster 2 Hydraulic Control Valve 3 Grinder Teeth 4 Upper Frame Lock Pin Hole 5 Tachometer Hour Meter 6 Switch For Rotating Warning Light If Equipped 7 Swit...

Страница 16: ...justments LOCATION SHOWN 1 Creep 9 Batteries 2 Cutter Speed 10 Right Track Swing Control 3 Cutter Depth 11 Throttle 4 Cutter Wheel 12 Power 5 Blade 13 Left Track Cutter Wheel Lift Control 6 Travel Mod...

Страница 17: ...h must be pulled out for the engine to start 9 Batteries Requires 2 D batteries if batteries are dead engine will shut down 10 Right Track Swing Control When the Travel Mode is in high or low the joys...

Страница 18: ...ines may have a choke adjustment pull the choke lever out to choke the engine Push the choke lever in for normal engine operations 5 Throttle Adjustment if equipped Some engines may have a knob or a h...

Страница 19: ...hat will allow cutter wheel to pass through stump smoothly If jerking bouncing or significant drops in engine speed occur swing rate is too rapid and must be decreased Swing speed should be determined...

Страница 20: ...will throw debris up and toward the operator instead of down and under the machine Cutting area DANGER DO NOT ENGAGE OR DISENGAGE DRIVE BELTS AT A HIGH ENGINE SPEED Damage to belts and machine will o...

Страница 21: ...break away actuator if equipped that is installed on the trailer correctly works and is appropriately attached to the towing vehicle 9 All lights and brakes on the trailer correctly functions when act...

Страница 22: ...efully raise the cutterwheel slightly up off the ground or trailer bed While loading or unloading the stump grinder the cutterwheel should not be raised any higher than necessary to just clear whateve...

Страница 23: ...omplete stop install the cutter wheel lock pin place cutter wheel on the ground disconnect battery and make sure the ignition key is in your possession Consult your engine manual for proper break in p...

Страница 24: ...on air pressure The radiator will only appear to be clean Apartially plugged radiator will not allow the engine to cool properly Clean cooling fan shroud on air cooled engines and the debris screen if...

Страница 25: ...er first 20 hours and every 100 hours thereafter Use a criss cross pattern when tightening these bolts 2 Check torque on the cutter wheel to hydrostatic motor bolts Check torque on the cutter wheel to...

Страница 26: ...all hoses fittings lines and tanks for damage and fluid leaks 11 Check fuel level Running out and repriming is time consuming 12 Inspect adjust and lubricate tracks per manufacturer s manual recommen...

Страница 27: ...ase upper frame pivot bushings with 1 to 2 shots 3 Check and retighten fuel tank and hydraulic tank mount bolts 4 Check alternator and fan belts on engine WEEKLY CHECK LIST O K Repaired 1 Check torque...

Страница 28: ...detergent and then rinsed thoroughly Do not pressure wash sensitive areas like decals gauges electronic devices etc 2 If a stone chip paint scratch or paint crack occurs it should be repaired immediat...

Страница 29: ...nder Lug Pins X 1 to 2 shots of grease wipe off excess 2 Upper Frame Pivot Bushings X 1 to 2 shots of grease wipe off excess 3 Bottom Pivot Bushings X 1 to 2 shots of grease wipe off excess 4 Grading...

Страница 30: ...4 Tighten and retorque 5 Bad hydrostatic motor 5 Replace Cutter wheel 1 Bad pocket 1 Replace pocket throwing teeth 2 Dirt in pocket 2 Clean pocket and replace missing teeth Cutter wheel 1 Operator hit...

Страница 31: ...e wide temperature swings of spring and fall To find the closest Petro Canada Hydrex XV dealer call 1 888 284 4572 Multi Viscosity motor oils are not recommended to mix with Petro Canada Hydrex XV hyd...

Страница 32: ...choosing a hydraulic fluid these maximum and minimum specifications must be met Minimum Viscosity during operation 12 cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fluids vary in their...

Страница 33: ...power Replace the hydraulic oil filter s after first 10 hours and with each 400 hours of operation or 3 months Replace hydraulic oil suction screen s once yearly This is also a very good time to flush...

Страница 34: ...bar The relief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power The relief as well as hydraulic oil and s...

Страница 35: ...Bandit Copyright 1 07 PAGE 35 MODEL 3400T HYDRAULIC SECTION High Pressure Filter Auxiliary Pump Hydrostatic Pump Track Two Speed Valve Valve Bank...

Страница 36: ...For Cutterwheel T Port motor flush out B Port A Port F Port motor flush in Swing Cylinder Counter Balance Super Sweep Valve Accumulator For Cutterwheel Motor Manifold For Cutterwheel Motor Pressure C...

Страница 37: ...or no bounce cutting 2 Bad cylinder 2 Replace or repair Cutter head swings 1 Counter balance valve is out of 1 Adjust counter balance valve faster one way then adjustment to equalize swing speed the o...

Страница 38: ...mble any hydraulic components which are to be warranted Anything which has been disassembled or tampered with will not be warranted Items being returned must be clean All hydraulic components must hav...

Страница 39: ...CHEMATIC HYDRAULIC SECTION SWING C YLINDERS HEAD LIFT CYLINDER BLADE C YLINDER SUCTION SCREENS FILTER TANK OIL COOLER TWO SPEED VALVE HYDROSTATIC PUMP CONTROL VALVE BANK AUXILIARY PUMP RIGHT TRACK MOT...

Страница 40: ...e machine Use anti seize on threads to help prevent bolts from freezing up in cutter wheel pockets When replacing complete set of teeth be sure to duplicate original factory tooth arrangement Torque b...

Страница 41: ...N Then change high pressure filter every 500 hours or 3 months thereafter 7 Bottom Pivot Bushings Grease bottom pivot bushings daily Use one 1 or two 2 shots of EP 2 Lithium type grease Wipe off exces...

Страница 42: ...Bandit Copyright 1 07 PAGE 42 MODEL 3400T SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURER ELECTRICAL SCHEMATIC CAT 140 Hp ELECTRICAL SECTION...

Страница 43: ...Inc reserves the right to make changes in models size design installations and applications on any part without notification All nuts bolts washers and many other components can be ordered by physica...

Страница 44: ...Bandit Copyright 1 07 PAGE 44 MODEL 3400T NOTE Parts may not be exactly as shown UPPER FRAME COMPONENTS...

Страница 45: ...Upper Frame Assembly 6 900 1912 58 Split Bushing 7 994 200013 Upper frame Cylinder Pin 8 900 4910 61 3 8 16NC x 3 1 2 Bolt 9 900 4903 69 3 8 16NC Nylon Lock Nut 10 900 4912 95 Slotted Hex Nut 11 900 4...

Страница 46: ...Bandit Copyright 1 07 PAGE 46 MODEL 3400T NOTE Parts may not be exactly as shown CUTTER WHEEL COMPONENTS...

Страница 47: ...Lock Washer 6 900 4912 89 M12 1 75 Bolt Hydrostatic Motor To Upper Frame 7 a 900 9903 85 Counter Bored Mounting Block b 900 9903 86 Threaded Mounting Block 8 900 9903 81 Tooth Bolt 9 a 900 9903 82 Str...

Страница 48: ...Bandit Copyright 1 07 PAGE 48 MODEL 3400T NOTE Parts may not be exactly as shown FRAME COMPONENTS...

Страница 49: ...300146 Rubber Engine Isolator 23 a 900 4901 83 Spring Lock 1 2 Diameter Pin b 900 7900 93 Rubber Cap Not Shown 24 994 200027 Oil Cooler Mount Assembly 25 a 994 200035 Tool Box Assembly Start W O 3683...

Страница 50: ...CHIP PAN COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 994 300035 Rear Chip Pan 2 994 300038 Curtain Mount 3 994 300127 Chip Curtain 4 994 300177 Chip Pan Support 5 994 300209 Chip Pan Support NOTE Nu...

Страница 51: ...200031 Roll Bar Assembly John Deere 200 Hp 2 a 900 2907 49 Flood Light b 900 2910 46 Flood Light Switch Not Shown c 900 2909 81 Light Switch Seal Not Shown 3 994 200029 Flood Light Cover 4 996 300367...

Страница 52: ...g Blade Assembly 3 900 1909 26 Split Bushing 4 900 1909 26 Split Bushing 5 996 100069 Mounting Pin 6 996 100067 Grading Blade Arm 7 996 100129 Mounting Pin 8 900 1909 26 Split Bushing 9 996 100128 Gra...

Страница 53: ...TION 1 a 900 2913 55ANT Antenna Kit Antenna Nut Gasket and Cable b 900 2909 82 Antenna Whip And Nut Only 2 900 2913 55REC Receiver Circuit Board Box 3 900 2913 55TX Radio Remote Control With Throttle...

Страница 54: ...as shown TANK ENGINE PUMP TRACK MOTOR MOTOR TRACK OIL COOLER BLADE CYLINDER SWING CYLINDER SWING CYLINDER HYDROSTATIC MOTOR UPPER FRAME CYLINDER MANIFOLD TWO SPEED 1 1 1 16 9 1 10 11 9 7 8 6 6 17 A B...

Страница 55: ...Relief Only 11 900 3933 98 Super Sweep Valve With Cartridge 12 900 3933 11 Upper Frame Pivot Cylinder 13 900 3933 58 Hydrostatic Motor Cutterwheel 14 a 900 3933 55 Pressure Comp Flow Control Body Only...

Страница 56: ...Bandit Copyright 1 07 PAGE 56 MODEL 3400T SERVICE RECORD DATE DESCRIPTION AMOUNT SERVICE RECORD...

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