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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 7

Dear Valued Customer: ................................................................................................... 7

TECHNICAL SPECIFICATIONS ..................................................................................... 9

TECHNICAL SUPPORT ............................................................................................... 10

UNPACKING AND CHECKING CONTENTS ................................................................ 11

TRANSPORTING AND LIFTING .................................................................................. 12

INSTALLATION ............................................................................................................. 13

Anchoring the Machine .............................................................................................. 14

OVERALL DIMENSIONS .............................................................................................. 15

ASSEMBLY AND SET UP ............................................................................................ 17

GETTING TO KNOW YOUR MACHINE ....................................................................... 19

ELECTRICAL ................................................................................................................ 21

MACHINE SETUP AND ADJUSTMENTS ..................................................................... 23

Blade Changing ......................................................................................................... 23

Blade Tracking Adjustment ........................................................................................ 24

Saw Bow Tilt Adjustment ........................................................................................... 25

Vise plate positioning ................................................................................................. 25

Feeding Stroke .......................................................................................................... 27

Blade Speed Adjustment ........................................................................................... 28

Feed Force Adjustment ............................................................................................. 28

Coolant flow ............................................................................................................... 29

GuidePost .................................................................................................................. 29

Adjusting the Blade Guides ....................................................................................... 30

BEFORE EACH USE .................................................................................................... 31

Whenever Saw is Running ........................................................................................ 31

Breaking in a Band Saw Blade .................................................................................. 32

Metal Chip Indicators ................................................................................................. 32

Blade Terminology ..................................................................................................... 33

Width of Blade ........................................................................................................... 33

Length of Blade ......................................................................................................... 33

Blade structure .......................................................................................................... 34

Blade type ................................................................................................................. 34

SETS ......................................................................................................................... 35

BLADE CARE ............................................................................................................... 36

CHOOSING A SAW BLADE ...................................................................................... 36

BLADE BREAKAGE ...................................................................................................... 38

MATERIAL SELECTION ............................................................................................... 38

OPERATION ................................................................................................................. 39

Содержание BSVT-18P

Страница 1: ...LDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulti...

Страница 2: ...LECTRICAL 21 MACHINE SETUP AND ADJUSTMENTS 23 Blade Changing 23 Blade Tracking Adjustment 24 Saw Bow Tilt Adjustment 25 Vise plate positioning 25 Feeding Stroke 27 Blade Speed Adjustment 28 Feed Force...

Страница 3: ...ON AND MAINTENANCE 45 Lubrication 46 Hydraulic Oil System 46 Oil Disposal 46 Accessing and Cleaning the Coolant System 46 Oils for Lubricating Coolant 46 Pneumatic Care 46 Bow Tilt Tension Adjustment...

Страница 4: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Страница 5: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Страница 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Страница 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Страница 8: ...s or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic hoses in case of a hose or fitting failure BEWARE OF PINCH POINTS K...

Страница 9: ...HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions the...

Страница 10: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to...

Страница 11: ...may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electricall...

Страница 12: ...Blade Feed Operation Pneumatic over Hydraulic Blade Feed Air Supply 0 5 1 0CFM 80 100psi 55 69MPa Pneumatic Feed Force 0 150lbs 0 68kgs Vise High x Open max 6 152mm x 18 457mm Table Height 39 5 1003mm...

Страница 13: ...des For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone 920 684 4990 or Fax 920 684 3944 Note The photos and illustrations used in this...

Страница 14: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Страница 15: ...t there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight...

Страница 16: ...s If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for securing...

Страница 17: ...e pump After installation of the machine and before machine startup bring the oil level up to 90 of capacity Refer to any labels or marking affixed to the outside of the machine If none exist use SAE...

Страница 18: ...15 15 OVERALL DIMENSIONS...

Страница 19: ...16 16...

Страница 20: ...hex head bolts Manual Feed Handwheel 1 Remove the tape securing the key to the shaft and install the handwheel onto the shaft over the key 2 Secure the handwheel to the shaft by tightening the set sc...

Страница 21: ...rom 0 5 1 0CFM 80 100psi 55 69MPa supply air to the air filter through the 1 4 NPT inlet port 2 Drain any accumulate moisture within the filter at least monthly Coolant Filling 1 Fill the saw base wit...

Страница 22: ...19 19 GETTING TO KNOW YOUR MACHINE A B C D F E I H G J K L M O P Q R S N...

Страница 23: ...stop coolant flow H Light Switch Turn work light on and off I Start Button Press to start band saw blade J Stop Button Press to stop band saw blade K Power Indicator Light Illuminates whenever main m...

Страница 24: ...n low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Страница 25: ...iately Power cord connection 1 Turn the main disconnect switch on the control panel to the OFF position 2 Unwrap the power cord and route the cord away from the machine toward the power supply a Route...

Страница 26: ...E 2 Carefully remove the blade through the large opening in the saw table 3 Using compressed air blow out metal chips and grit from between the bearings blade guides and inside of the blade guards an...

Страница 27: ...to see if the back edge of the blade has maintained an approximate 1 32 gap from the flange on the back of blade wheels If the blade rides against the flange or is more than 1 32 away from the flange...

Страница 28: ...s can be mounted to the saw table 1 Place the rear vise plate 15 in a position on the table so the hold down bolts 14 are aligned with two of the eight threaded mounting holes in the tabletop 2 Use a...

Страница 29: ...wheel may be attached to either vise plate It is recommended that the angled edge of the plate be used when performing miter cuts and the vertical edge used when making vertical cuts in order to clam...

Страница 30: ...de exits a cut To adjust 1 Manually feed the saw bow forward to a position in which the teeth of the saw blade are at least 1 4 6 3mm past the farthest thickness of the material to be cut 2 Hold the s...

Страница 31: ...bronze Medium carbon steel 180 210 5 to 12 50 100 Low carbon steel 245 275 Aluminum Copper Brass 255 285 Over 12 80 and over 3 Push the start button on the control panel Twist the blade speed control...

Страница 32: ...ce part and the upper pulley housing to protect the operator from the exposed blade Second it positions the upper blade guides close to the piece part for support of the blade To properly position the...

Страница 33: ...de has been properly tensioned 3 Loosen the lock nut A while holding the adjuster B 4 Turn the adjuster to set the bearing to just barely touch the blade 0 003 This clearance can be measured with a pi...

Страница 34: ...the cut off piece can move sideways after it is cut off Otherwise it could get wedged against the blade and thrown violently Never turn the saw ON before clearing everything except the work piece ben...

Страница 35: ...s approximately 300cm of the material should be cut for breaking in If large work piece dimensions are to be cut we recommend a breaking in period of about 15 minutes After breaking in you may slowly...

Страница 36: ...easured from gullet to gullet G GAUGE The thickness of the blade H TOOTH SET The distance a tooth is bent from the blade I KERF The width of material that is removed by the blade when cutting Width of...

Страница 37: ...for transversal or inclined cutting of solid small and average cross sections or pipes in laminated mild steel and gray iron or general metal POSITIVE RAKE TOOTH 9 10 positive rake and constant pitch...

Страница 38: ...l use for materials with dimensions superior to 5 mm Used for the cutting of steel castings and hard nonferrous materials WAVY SET Set in smooth waves This set is associated with very fine teeth and i...

Страница 39: ...G A SAW BLADE A general purpose blade is furnished with this band saw To achieve a quality economical and efficient saw cut the following points must be taken into consideration Type of material being...

Страница 40: ...37 37...

Страница 41: ...ides Forcing a large width blade to cut a small radius Using a blade with an improperly finished weld joint Allowing the blade to run when not in use NEVER leave an unattended blade running MATERIAL S...

Страница 42: ...turn off the machines when the work is completed Disconnect power before adjusting servicing or changing blade Inspect damaged parts Before further use of bandsaw guards or other parts that are damag...

Страница 43: ...is aligned with the blade Replace blade brush if worn Inspect the blade replace if worn or if missing teeth Check that the proper blade is installed Check the blade tension adjust if needed Visually...

Страница 44: ...essure chart 14 Press the STOP button to stop the bow movement if needed a The saw bow will advance until the forward stop limit switch is engaged Then the saw blade will stop the frame will retract t...

Страница 45: ...ve metal chips to buildup in the pan The chips may be carried back into the saw causing premature wearing of the blade blade guides and blade wheels Clean the cutting fluid tray as often as needed Cla...

Страница 46: ...it is science There are so many variables that it is virtually impossible to cover even most of the possible combinations of factors However in general you want to cut according to the cutting rage i...

Страница 47: ...de manufacturer you need not make any adjustments for subsequent cuts from that same material If you are cutting too slowly according to that recommendation gradually increase the feed rate over the n...

Страница 48: ...ricant to all non painted surfaces Thoroughly clean the machine to remove shavings especially from the coolant tank Removal of pump from its housing cleaning of the suction filter and suction zone Cle...

Страница 49: ...per manner following your local regulations Accessing and Cleaning the Coolant System Clean the drain screens on the machine base and the drains on the ends of the table Drain and wash out the dirt an...

Страница 50: ...the M12 x 90L bolt will lessen the tension of the springs This will allow the bow to tilt more easily but may be harder to hold in position 3 Tightening the M12 x 90L bolt will increase the tension of...

Страница 51: ...48 48 ELECTRICAL DIAGRAM...

Страница 52: ...49 49 PNUEMATIC HYDRAULIC DIAGRAM...

Страница 53: ...50 50 NOTES...

Страница 54: ...51 51 NOTES...

Страница 55: ...52 52 NOTES...

Страница 56: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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