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SAFETY AND MAINTENANCE MANUAL

1NO0055UK-00

PIAF 10

3.9. GENERAL INSPECTION CHECKLIST

COMPONENTS

INSPECTION / VERIFICATION / MAINTENANCE

INTERVALS

D = Daily / W = Weekly / M = Monthly / Y = Yearly

Battery

Battery charge

Electrolyte level

Electrolyte density (after the charge)

Battery and terminal cleaning

Hydraulic oil

Oil level

Filter replacement

50h THEN

250H

Hydraulic system

Leak check

Hose fittings torque control

Control of the hose condition (shocks, friction)

Breakdown control panel check

Mast cylinder

Leak check

Check the absence of scratches on the rod

Lowering test

Pumps

Bolt tightening

Leak check

Electrical components

Control of the good working condition of the horn

Machine switches to slow speed when elevated

Chain slack sensor control

Overload sensor control

Tilt sensor control

Platform

General condition (shocks)

Bolts and fixations

Welds of railings

General structure

Light mast lubrication

General condition of the mast structure

Welds general condition (cracks, rust…)

Chassis

Wheel general condition

Safety decals

General condition and presence of the instruction and safety decals

Turntable

Turntable lubrication

100H

Torque of the fixation bolts

Weld condition control

Steering

Steering pivot lubrication if necessary

Check the thickness of the washers is sufficient.

Leak check on cylinder

Содержание PIAF 10E 2018

Страница 1: ...2018 Lieu Dit Bacqu rue Andr Thevet 47400 FAUILLET FRANCE T l 33 0 5 53 79 80 60 Fax 33 0 5 53 79 96 90 Email contact atnplatforms com www atnplatforms com Safety and Maintenance Manual Translation of...

Страница 2: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 2 DISTRIBUTOR STAMP...

Страница 3: ...OF MACHINE AN UNTRAINED OPERATOR PUTS HIMSELF AND OTHERS AT RISK OF DEATH OR SERIOUS INJURIES DANGER IN WORK MODE THE PLATFORM CAN ONLY BE DRIVEN ON HARD AND HORIZONTAL GROUNDS FREE FROM ANY OBSTACLE...

Страница 4: ...enance Respect of these maintenance operations will give you years of trouble free operation The maintenance procedures are supplied in this manual in the MAINTENANCE Chapter The information in this m...

Страница 5: ...ll four wheels must be in permanent contact with the ground The load must be distributed in the platform and cannot exceed the rated load determined by the manufacturer whatever the position of the ma...

Страница 6: ...Y AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 6 DANGER DO NOT USE THIS MACHINE IF YOU HAVE NOT BEEN TRAINED TO ITS SAFE OPERATION DANGER READ THE OPERATOR S AND SAFETY MANUAL BEFORE OPERATING THE MAC...

Страница 7: ...m the factory This guarantee replaces any other explicit or implicit guarantee and the obligation and the responsibility of the Manufacturer in the terms of this guarantee exclude the transport charge...

Страница 8: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 8...

Страница 9: ...n PIAF 10E Serial number P10xx meets all of the relevant provisions in the appendix at the end of the 1st chapter in book III of the fourth section of the employment code Machine Directive 2006 42 CE...

Страница 10: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 10...

Страница 11: ...2 3 MACHINE STABILITY 21 2 4 FALLING HAZARD 22 2 5 CRUSHING HAZARD 22 2 6 ELECTROCUTION HAZARD 22 2 7 OPERATING LIMITATIONS 23 2 8 MAINTENANCE 23 SECTION 3 PREPARATION AND INSPECTION 25 3 1 INSPECTION...

Страница 12: ...5 STRUCTURE 57 1 6 TORQUE VALUES 59 SECTION 2 HYDRAULICS 60 2 1 HYDRAULIC POWER UNIT 60 2 2 LUBRICATION 64 2 3 HYDRAULIC SCHEMATIC 66 SECTION 3 ELECTRICS 67 3 1 BATTERIES 67 3 2 CHARGER 70 3 3 BATTER...

Страница 13: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 13 Chapter I OPERATION AND SAFETY...

Страница 14: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 14...

Страница 15: ...eight Telescopic mast Upper control station Steering wheels Braked driving wheels Hydraulic power unit Lower control station Basket work platform FRONT REAR 9 92 1 m 3 m 2 m 1 m 2 m 3 m 4 m 4 m 3 51 1...

Страница 16: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 16 9 92 1 m 3 m 2 m 1 m 2 m 3 m 4 m 4 m 3 51 1 m 3 m 2 m 4 m 10 m 6 m 5 m 7 m 8 m 9 m 11 m 6 55 5 18 7 92 178 4 m 3 m...

Страница 17: ...Max manual force 400 N wind 0 ou 200 N wind 45 Gradeability machine lowered 25 Max tilt 2 Max wind 0 Km h for 2 persons 45 Km h for 1 person Sound level below 70 dB Power Power unit 24Vcc Energy Elect...

Страница 18: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 18...

Страница 19: ...r important operating condition DECALS All the decals with these symbols invite you to consult the Operator and Safety manual for more details WARNING INDICATES A PROCEDURE OR OPERATION TO BE FOLLOWED...

Страница 20: ...get a false sense of safety when operating the machine Control devices and alarms are there to help you NOT TO steer the machine You the operator are the only one responsible for your safety and that...

Страница 21: ...CRANE NEVER ADD ANYTHING ON THE MACHINE THAT COULD INCREASE WIND LOAD SUCH AS DISPLAY PANELS You must wear appropriate clothing and the necessary protection equipment helmet harness gloves required by...

Страница 22: ...on any other object in the platform Never access or exit the platform if it is not fully lowered It is recommended to wear a safety harness to prevent any falling hazard 2 5 CRUSHING HAZARD Always be...

Страница 23: ...ment External manual force 400 N Max tilt 2 Max sloope 25 machine lowered Temperature range 20 C 60 C Max wind speed 45 Km h 1 person 120Kg equipment 200 Kg 0 Km h 2 persons 40 Kg equipment 200 Kg 2 8...

Страница 24: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 24...

Страница 25: ...gibility of the safety stickers Clean or replace any illegible stickers 4 Check that there is a copy of the operator and safety manual in the working platform s document holder 5 Carry out the inspect...

Страница 26: ...sition The validation pedal is correctly attached and is operating correctly The emergency stop switch is operating correctly 3 3 OPERATING CONTROLS Machine operation See Section 4 Operation Ground co...

Страница 27: ...r tamper with the machine when the platform is occupied with the exception of emergency cases where it is impossible to lower and exit the platform 4 1 CONTROL STATIONS This section describes the oper...

Страница 28: ...s switch to control the Up Down movement of the Jib 6 Battery hour meter discharge indicator This is an indicator light which indicates the state of charge of the battery and counts the operating hour...

Страница 29: ...1 1 Control joystick for Jib Up Down structure rotation movements 2 Control joystick for drive and steering movements 3 Mast Up Down control switch 4 Horn 5 Emergency stop switch 6 Max tilt indicator...

Страница 30: ...hine forwards or pull the lever backwards to reverse the machine Press on the switch on top of the joystick to the right or to the left to steer the wheels in the corresponding direction NOTE Black ar...

Страница 31: ...mast sections NOTE The mast lowering movement stops when this indicator lights up To restore the functions it is necessary to first analyse and solve the problem The mast must then be raised 9 Valida...

Страница 32: ...he structure can be rotated the mast or jib can be lowered using the breakdown controls 4 2 1 STRUCTURE MANUAL ROTATION 1 Open the tap on the manifold to disengage the structure rotation motor 2 Opera...

Страница 33: ...is operated It is a proportional control the more it is pushed in the quicker the movement 4 2 3 JIB MANUAL LOWERING CONTROL The jib manual lowering control is located on the solenoid of the jib cyli...

Страница 34: ...the machine and the brake light will come on Before the switch is actuated ensure the machine is lowered the wheels are blocked or the machine is already attached to the towing vehicle NOTE Releasing...

Страница 35: ...n incline of 2 in relation to the horizontal the sensor actuates the buzzer The corresponding indicator on the upper electrical box lights up Actuation of these alarms indicates the machine has reache...

Страница 36: ...an overload detection safety system The overload is detected by a mechanical system located on the platform support All the machine s movements will stop when an overload is detected The corresponding...

Страница 37: ...he charger must be unplugged from the mains CHARGING CURVE The charging cycle starts as soon as the charger is connected to the power supply The charge may not start if the battery voltage is below 9V...

Страница 38: ...R NOTE The following controls must be done on each sensor at each chain stage Wedge a block between the actuator and the sensor to actuate the sensor Check the emergency stop switches are pulled out T...

Страница 39: ...ing on a slope ensure its grade is lower than 25 The platform must be fully lowered in slow speed and the basket must always be on the lower side of the slope 4 5 2 USING A TAILGATE 4 5 3 USING A FORK...

Страница 40: ...MACHINE Prior to any operation check the capacity of the equipment used min 3000 Kg 4 5 6 TIE DOWN ON THE BED OF A TRUCK The machine must be tied down to ensure stability during transportation Chock...

Страница 41: ...N FRANCE Conformity to the decree from March 1st 2004 The machine must be controlled every 6 months by an accredited body This verification consist of check of its state of condition Operation tests b...

Страница 42: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 42...

Страница 43: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 43 Chapter II MAINTENANCE...

Страница 44: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 44...

Страница 45: ...11 STEERING PIVOT PIN 2 12 ANGLE SENSOR RS70 1 13 FLANGED BUSHING 15 17 23 H15 2 14 WHEEL 16 5 10 NM 5 94 140 3 15 P10E STEERING CYLINDER 1 16 BOLT CHC M06X20 8 8 ZI FT 4 17 BOLT CHC M08X30 8 8 ZI FT...

Страница 46: ...under the chassis to support the platform s weight Lower the chassis on the block 5 Unscrew the bolts nuts and remove the wheel s NOTE All 4 wheels are identical and therefore interchangeable INSTALL...

Страница 47: ...safety bolt 19 and the nut 22 to drive the steering cylinder pin 7 22 Drive the pivot pin 11 out from the top or bottom depending on your equipment or preference 23 Release the steering pivot 3 and th...

Страница 48: ...installation the sensor must be positioned as near as possible to 85 middle position with the wheel straight parallel to the chassis length 15 Place the sensor 12 on its support 4 perpendicular to its...

Страница 49: ...t where the slewing is produced by a turntable bearing with worm gear coupled to a hydraulic motor Adequate lubrication will guarantee a long service life for the bearing and gear teeth LUBRICATION FR...

Страница 50: ...erating hours SURVEILLANCE OF THE ROTATION During cleaning prior to greasing the teeth Check carefully for the absence of foreign bodies in the teeth turntable and sprocket Check the evenness of the l...

Страница 51: ...roller pins Do not suppress the play completely NOTE A minimum play between the friction surfaces and the rollers is necessary for the mechanism to function properly 3 Torque the counternuts to approx...

Страница 52: ...d one must be adjusted first 3 Tighten or loosen the nuts on the chain anchors on the opposite side of the chain slack sensor that is for the first chain system the nuts on the chain anchors on the ma...

Страница 53: ...y of the assembly or contacts with structure parts Wear of the chain links either by measuring the chain length measuring instrument or ruler either by appreciation or measurement of its deflection or...

Страница 54: ...egreasing with inadequate products can lead to such damage Measure of chain stretching 1 3 JIB AND CYLINDER The articulations of the jib stiffener and cylinders are mounted with self lubricated bushes...

Страница 55: ...machine is fitted with a stand alone platform It can be removed quickly without removing the hydraulic or electric controls No particular maintenance is required PLATFORM REMOVAL Loosen and remove the...

Страница 56: ...nable pedal Check the mechanical overload detection and adjust it if necessary 1 4 2 PLATFORM SUPPORT The platform is held on its support by two U clamps The support itself is secured on the jib and s...

Страница 57: ...cut out 15 tolerance is admissible therefore the maximum load in the platform is 230 Kg 1 5 STRUCTURE The machine structure is made of all welded steel with special profiles and specific steel grades...

Страница 58: ...ds around support plate tubes Inspect the welds around the jib and tie rod pin Inspect the welds around the pin bearing Inspect the welds of the platform support NOTE The information above is given as...

Страница 59: ...lvanized bichromate Torque wrenches are precision instruments and should be handled with care to ensure accurate calibration Each time the wrench is either blocked or damaged it must immediately be re...

Страница 60: ...the machine s performances Fine particles or other foreign bodies circulating through the system cause wear on all components and can be noticed on pressure plates housings and shaft bearing areas Alw...

Страница 61: ...OUBLESHOOTING IF A PUMP IS NOISY CAVITATION Oil level too low Air gets into the system through the shaft seal Oil too heavy Air leak Restriction in the suction line Worn pump NOTE Use a pressure gauge...

Страница 62: ...rain and fill with recommended oil Refer to the Lubrication section If oil level too low fill to correct level IF A PUMP DOES NOT DELIVER FLUID Fluid in the tank too low Restriction in the inlet line...

Страница 63: ...r leak or restriction in the inlet line locate and repair the leak If the pump does not run properly check for internal damage Reassemble if correct and replace the seals Replace the pump if necessary...

Страница 64: ...r the tank and remove the filling cap 3 Clean and install the drain plug on the tank with a new seal 4 Fill the reservoir with new hydraulic oil to the level indicated on the tank 2 2 LUBRICATION 2 2...

Страница 65: ...ration Occasional lubrication After each pressure wash Hydraulic reservoir Oil Oil type HYDRO 46 USA FLUID PEL 6 Europe Circuit capacity 5 litres Tank capacity 6 litres Oil change intervals 250 hours...

Страница 66: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 66 2 3 HYDRAULIC SCHEMATIC...

Страница 67: ...EN DISCONNECTING CONNECTING THE BATTERY CABLES DANGER BATTERIES CONTAIN SULFURIC ACID HIGHLY CORROSIVE YOU MUST WEAR APPROPRIATE GLOVES AND PROTECTION GLASSES DURING ANY OPERATION ON THE BATTERY 3 1 B...

Страница 68: ...l flow to flush out all the dirt that could obstruct the filter cone Check the hose for flexibility Check the level indicator caps ensure the float is mobile Replace the level indicator caps if clogge...

Страница 69: ...the battery discharged The temperature of the cells during the charge must be below 45 C A heat surge could result in battery deterioration Record gravity and voltage values at least once a month The...

Страница 70: ...ed the maximum level Overheat Check the charger capacity Overload Do not charge the battery if gravity above 1 230 Filling done before the charge Fill after the charge Loss of electrolyte due to overf...

Страница 71: ...harge lasts longer than 15 hours This fault appears when a battery cell is faulty short circuit or when the ambient temperature is too high Check the battery condition To resume charge disconnect from...

Страница 72: ...xcess of the maximum allowed check the capacity of the battery BIP RED YELLOW Led flashing Battery current Loss of output current control fault on the control logic BIP RED GREEN Led flashing Battery...

Страница 73: ...machine is switched on the LCD screen displays briefly the hourmeter When a fault is detected by the controller the screen displays the error code and the red LED above flashes Technical specificatio...

Страница 74: ...he four brushes must be replaced at the same time on the power unit 1 Remove the protection cover with a flat screwdriver 2 Lift the spiral springs and remove the brushes from their housing Replace th...

Страница 75: ...s The tilt indicator on the upper control box lights up The machine switches to slow speed Actuation of these alarms indicates a correct operating order NOTE This procedure is written for the control...

Страница 76: ...cal system When the overload is detected all the movements of the machines are disabled To restore the functions the platform must be unloaded until the buzzer stops and the corresponding indicator on...

Страница 77: ...st M Pumps Bolt tightening W Leak check D Electrical components Control of the good working condition of the horn D Machine switches to slow speed when elevated D Chain slack sensor control D Overload...

Страница 78: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 78 3 10 ELECTRIC SCHEMATIC...

Страница 79: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 79...

Страница 80: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 80 NOTES...

Страница 81: ...SAFETY AND MAINTENANCE MANUAL 1NO0055UK 00 PIAF 10E 81 NOTES...

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