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SmartSight

Operating Manual

Maintenance and repair

Version: C

000.100.530

45/50

Maintenance and repair

4.1.

Safety instructions

4.1.1. General instructions

IMPORTANT!

No maintenance operation must be performed inside the product. To perform internal maintenance

operations, please contact Asyril. Failure to respect this requirement will invalidate the warranty.

DANGER!

Never use the system when it is damaged. Check that you have resolved the problem before

restarting the machine.

DANGER!

Stop the system and disconnect it from its supply before carrying out any maintenance

operation.

DANGER!

Never pour water over the product. Spraying water over the product or cleaning it with water

may cause serious malfunctions, or cause injuries due to the associated electrical danger.

4.2.

Personnel responsible for maintenance or repair operations

Maintenance operations must be performed by trained personnel. Three categories of personnel are

defined:

(A)

Maintenance technicians who have not been trained by Asyril

(B)

Maintenance technicians who have been trained by Asyril

(C)

Asyril maintenance technicians.

Ensure that the person responsible for the maintenance work performed on the product has read and

understood this manual. In all cases, the safety precautions must imperatively be followed.

NOTE:

A report will be written for each maintenance operation performed by Asyril.

For more information about our maintenance service, please consult our After-Sales department.

Содержание SmartSight

Страница 1: ...SmartSight Operating Manual Document Asyril_SMARTSIGHT_Operating_Manual_EN 000 100 530 Version C Date 03 04 2018 ...

Страница 2: ... 21 2 3 3 EasyConnect Box 24 2 4 MECHANICAL INTERFACES 30 2 4 1 Control unit 30 2 4 2 EasyConnect Box 30 2 4 3 Vision Kit 32 2 4 4 Asycube 34 2 5 ACCESSORIES AND OPTIONAL MODULES 35 2 5 1 Lighting 35 2 5 2 Control camera 40 2 5 3 Switch for multi asycube connection 41 2 5 4 Calibration plates 41 3 TRANSPORTATION HANDLING AND INSTALLATION 43 3 1 PRODUCT PACKAGING TRANSPORTATION AND HANDLING 43 3 2 ...

Страница 3: ...erating Manual Copyright Asyril S A Table of Contents Version C 000 100 530 3 50 4 3 2 General maintenance 46 4 4 REPAIRS 47 4 5 TECHNICAL SUPPORT 48 4 5 1 For a better service 48 4 5 2 Contact 48 REVISION TABLE 49 ...

Страница 4: ... identified as follows DANGER Failure to respect this instruction may result in serious physical injury DANGER This instruction identifies an electrical hazard Failure to respect this instruction may result in electrocution or serious physical injury due to an electric shock IMPORTANT Failure to respect this instruction may result in serious damage to equipment NOTE The reader s attention is drawn...

Страница 5: ...ese parts for maintenance or repair purposes DANGER Never disconnect or connect the system cables without being sure that it is switched off DANGER Modifications to the product are not permitted Unauthorised modifications could lead to a malfunction fire and physical injury etc DANGER In the event of a power outage the product must be stopped Failure to respect this instruction may result in the p...

Страница 6: ...uipment when using the product Safety goggles when using the Asycube backlight without the diffuser installed LED lighting equivalent to class 1 compared to lasers NOTE It is the client s responsibility to install visual signs informing of the potential dangers and to provide the associated protective equipment 1 3 Warranty information You will find all warranty information scope term etc under th...

Страница 7: ...programmed thanks to Asyril s intuitive user interface Figure 2 1 SmartSight How it works SmartSight comprises Asyril s powerful visual part detection and feeder management software installed on an industrial PC 1 as well as an optimally configured Asycube 2 and vision kit 3 including camera and objective as well as all necessary cabling see Figure 2 2 for a general illustration of the SmartSight ...

Страница 8: ...rtSight NOTE Software and hardware can only be configured by Asyril For further information on wiring the components see chapter 2 3 Electrical interfaces NOTE A front light might be necessary depending on the application This option is described in 2 5 1 and can be ordered with the SmartSight components In this documentation diffuse on axis lighting doal always represents the front light type but...

Страница 9: ...mm See information given in Table 2 1 Working distance Short and long distance available See information given in Table 2 1 Number of lighting devices 1 Backlight illumination integrated on the Asycube 1 additional Front light in option per camera more and other lighting devices available on request up to 4 in total per camera Type of materials detectable Metal jewels ceramics glass semiconductors...

Страница 10: ...the manipulator and the machine size The field of view is defined as the inner edge of the plate frame It corresponds to the minimal area necessary to control an asycube As consequences the working distance and image pixel size values are the minimal ones Feeder Diagonal of feeder plate FoV Camera Field of View Equivalent image pixel size µm Working Distance mm Focal length Hauteur mm Largeur mm 5...

Страница 11: ...to check whether a part is present on the surface of the Asycube and get its position or to locate a detail e g a hole on a part etc In this case the detail must be greater than 20 pixels in size to achieve quarter pixel localisation accuracy Or you only want to check the presence or absence of a component without actually locating it in this case a size of 10 pixels is sufficient Table 2 3 summar...

Страница 12: ...e Dimensions mm See Figure 2 20 Power supply 24VDC 75 W Windows protection The Control Unit partition C is protected with the EWF from WindowsEmbedded When enable the Control Unit can be turned off without shutdown No UPS is needed Any changes on the partition C will be erased at the next restart of the pc Note that the partition D is not protected as recipes must be saved on it For this reason sw...

Страница 13: ...onnexion 2x Ethernet to camera and asycube Power 1x input for all connected device camera asycube lights NOTE The standard cameras delivered in the SmartSight allow synchronizing up to 2 illumination devices Specific camera might synchronize up to 4 lighting systems but this feature has to be specified at the order 2 2 2 3 Cables All cables to connect the different devices to the EasyConnect Box c...

Страница 14: ...nd a module level The module level allows defining the role of each camera and the feeder associated with it The cell level allows to group the module parameterization in a common recipe and to start stop all of them together Inversely defining the modules in different cells allows working independently with each of them Figure 2 6 shows an example of configuration and illustrates the cell and mod...

Страница 15: ...SmartSight Operating Manual Copyright Asyril S A Description Version C 000 100 530 15 50 ...

Страница 16: ...0 240 Asycube 50 80 240 CONTROL UNIT SMARTSIGHT Figure 2 7 General diagram of basic configuration The customer provides the 24 VDC supply for the whole system The supply and communication cables can be ordered in different lengths depending on how the machine will be integrated on the customer s premises For further information on connector and powering the components see the chapter 2 3 3 EasyCon...

Страница 17: ...5 Comm RJ45 Asycube 1 RJ45 Camera 1 Power Power Backlight Power Power RJ45 Remote RJ45 Process Not provided Std configuration Optional Ext Light 1 Asycube 530 Power Asycube 530 1 Asycube 50 80 240 Asycube 50 80 240 Asycube 50 80 240 Power RJ45 Comm RJ45 Comm Power Power Backlight Ext Light 1 Asycube 50 80 240 Asycube 50 80 240 RJ45 Asycube 2 Asycube 50 80 240 Asycube 530 Power Asycube 530 2 If the...

Страница 18: ...Camera 2 RJ45 Comm RJ45 Comm RJ45 Asycube 1 RJ45 Camera 1 Power Power Backlight Power Power RJ45 Remote RJ45 Process Not provided Std configuration Optional Ext Light 1 Asycube 530 Power Asycube 530 1 Asycube 50 80 240 Asycube 50 80 240 Asycube 50 80 240 CONTROL UNIT SMARTSIGHT Power RJ45 Comm RJ45 Comm Power Power Backlight Ext Light 1 Asycube 50 80 240 Asycube 50 80 240 RJ45 Asycube 2 Asycube 50...

Страница 19: ... If the control camera is used linked to the Asycube module i e to control the part after pick they are in the same cell Otherwise if the control camera is used completely without link to the Asycube module they are in his own cell RJ45 Control camera RJ45 Comm RJ45 Comm RJ45 Asycube RJ45 Camera Power Power Backlight Power Power RJ45 Remote RJ45 Process Not provided Std configuration Optional Ext ...

Страница 20: ...his case corresponds to a camera looking on two Asycubes or to a camera moving on two Asycubes Customer machine RJ45 Asycube 1 RJ45 Camera Power Power RJ45 Remote RJ45 Process Not provided Std configuration Optional Asycube 530 Power Asycube 530 1 Asycube 50 80 240 CONTROL UNIT SMARTSIGHT RJ45 Asycube 2 Power Asycube 530 2 Cell 1 Module 1 à a 0 c 0 m 0 Asycube 1 Camera Ext Light 1 EasyConnect Box ...

Страница 21: ...hrough a switch Each device port 1 to 4 is then connected to a camera 2 3 2 2 Power The connector provided must be connected to a power supply not delivered by Asyril with the following characteristics Specifications Value Voltage 24 VDC Power 75 W Table 2 4 Control unit power supply 2 3 2 3 Ethernet TCP IP configuration The Control unit has 6 Ethernet ports which are assigned like this One Ethern...

Страница 22: ...iguration Figure 2 7 Ethernet port Device connected IP address Subnet Mask Device 1 Asycube 1 192 168 127 1 255 255 255 0 Device 2 Camera 1 192 168 21 1 255 255 255 0 Device 3 Device 4 Table 2 6 IP addresses for devices in basic configuration Double basic configuration Figure 2 8 Ethernet port Device connected IP address Subnet Mask Device 1 Asycube 1 192 168 127 1 255 255 255 0 Device 2 Camera 1 ...

Страница 23: ...thernet port Device connected IP address Subnet Mask Device 1 Asycube 1 192 168 127 1 255 255 255 0 Device 2 Camera 1 192 168 21 1 255 255 255 0 Device 3 Asycube 2 192 168 128 1 255 255 255 0 Device 4 Table 2 10 IP addresses for devices in basic configuration with a second Asycube 2 3 2 4 Connection to the Human Machine interface HMI The graphical interface is installed on the Control unit A keybo...

Страница 24: ...ion output RJ45 to the AsyCube D Backlight synchronization of Asycube 2 output not used for std configuration E Camera Ethernet connection output RJ45 to the camera F Camera Power output and I O input connection G External light 2 output H External light 1 output I Easy Connect Box Power connection input J Camera Ethernet connection input RJ45 from the controller K AsyCube Ethernet connection inpu...

Страница 25: ...asyConnect Box side M16 7 Poles male In case of all functions working simultaneously Asycube camera external lights the current increases to 15A Figure 2 14 power connection Characteristic Value Voltage 24V DC 5 Current Power 5A Current S Power Up to 10A WARNING S Power is the safety power This 24V supplies the Asycube see the documentation of the Asycube and the external lights Switching OFF this...

Страница 26: ... S Power 3 24VDC PELV Power 4 0V GND Power 5 EARTH Connector type on Easy Connect Box side M16 7 Poles female In case of all functions working simultaneously vibration backlight outputs the current increases to 8A Figure 2 15 power connection Characteristic Value Voltage 24V DC 5 Current Power 5A Current S Power 3A WARNING S Power is the safety power This 24V supplies the backlight and the digital...

Страница 27: ... protected extra low voltage nominal voltage Pin Signal description 1 0V GND Power 2 24VDC PELV Power 7 OUT1 8 OUT2 11 OUT3 only with camera 4 outputs 12 OUT4 only with camera 4 outputs Connector type on EasyConnect Box side HIROSE HR10A 10P 12S Characteristic Value Voltage 24V DC 5 Current Power 0 13A Figure 2 16 power connection WARNING To use the backlight synchronisation of the Asycube 2 and o...

Страница 28: ...net cable C and D connecting a camera and Control unit must be category 6 Figure 2 17 Ethernet connections RJ45 2 3 3 6 Backlight Synchronization connection to Asycube 1 and Asycube 2 A standard M8 three pins cable enables to synchronize camera acquisition and Asycube backlight illumination it must be connected as follows Pin Signal 1 Not wired 3 0V GND 4 24VDC pulse illumination synch Connector t...

Страница 29: ... GND S Power 4 24VDC pulse max 3 5A 5 Not wired Connector type on EasyConnect Box side M12 5P female Figure 2 19 External light 1 and 2 NOTE If the external light have a power connection and a command connection 4 wires use pins 1 and 2 for the power 3 5A max and 3 and 4 for the command If the external light have only a power command signal two wires use the pins 3 and 4 3 5A max WARNING To use th...

Страница 30: ...ty of the images obtained depends on the correct alignment of the cameras lighting and Asycube Particular care must therefore be taken with the various media and with the settings when assembling these components All CAD models can be downloaded on the Asyril webpage 2 4 1 Control unit The Control unit is fixed on two rails the dimensions are described in Figure 2 20 Figure 2 20 Dimension of the C...

Страница 31: ...anual Copyright Asyril S A Description Version C 000 100 530 31 50 Figure 2 21 Dimension of the EasyConnect Box DIN 35 RAIL Fixation Fixation with screws NOTE For the fixation with the DIN rail unclip both screw fixtures A A ...

Страница 32: ... and the conus which represents the working distance WD and the field of view FoV The lighting L is not part of the 3D vision kit for further information see 2 5 1 Pay attention that the field of view is defined as the inner edge of the plate frame The WD is the distance between the front face of the objective and the asycube plate The integrator ensures that the position of the vision kit can be ...

Страница 33: ...3 50 Figure 2 23 Frontlight integration 2 4 3 1 Camera All the cameras which can be connected to the Asyview are SVS Vistek cameras Their dimensions and mounting components are illustrated in Figure 2 24 1 4MPx 5MPx The frontlight a doal in this example can be positioned freely at 4x90 ...

Страница 34: ...2 Lens Like the choice of cameras and lighting the choice of lens depends on the specific details of the request We generally use Schneider Kreuznach and Myutron lenses Refer to Table 2 1 for the specification of each vision kit 2 4 4 Asycube The Asycube Operating Manual provides all the information relating to the Asycube s electrical and mechanical interfaces ...

Страница 35: ...5A it is supplied and switched through the EasyConnectBox 2 5 1 1 Different types of lighting For each camera one or more types of lighting can be adopted backlight co axial diffuse lighting DOAL Flat dome Led bar The Figure 2 25 shows the different types of lighting available in standard configurations Figure 2 25 types of lighting available 2 5 1 2 Effect of each type of lighting The type of lig...

Страница 36: ...g image Table 2 12 Effect of types of lighting on Asycube 2 5 1 3 Asycube lighting The table below summarises the lighting combinations proposed in standard and their main dimensions Field of view Lighting FLAT DOME DOAL 100 DOAL 70 Bar Integrated backlight 30 x 25 mm Asycube 50 46 x 35 mm Asycube 50 52 x 67 mm Asycube 80 195 x 150 mm Asycube 240 460 x 371 mm Asycube 530 Table 2 13 Asycube lightin...

Страница 37: ... H Hole VDC V I mA Color Weight DOAL 70 95 89 139 6 21 2 70 70 50 M5x6 24V 540 R G B W 0 75 kg DOAL 100 123 8 120 168 7 18 2 100 100 50 M5x6 24V 570 R 1 2 kg 945 G B W FLAT DOME 43 2 340 440 Ø40 35 25 45 M6x5 24V 3500 R G B W IR 4 3 kg LED bar See drawing 24V 3200 R 6 5 kg Table 2 14 lighting dimensions ...

Страница 38: ... Operating Manual Copyright Asyril S A Description Version C 000 100 530 38 50 M6 BOLT The flat dome is delivered with six M6 bolts which can be inserted freely in the nut on the whole circumference on each side ...

Страница 39: ... Figure 2 26 Doal and Flat Dome dimensions The LED bars are delivered with zhe mounting support and the cables up to the M12 connector The camera can be fixed directly on the support The cable between the M12 connector and the easy connect box is not included it must be ordered separately ...

Страница 40: ...h camera one or more types of lighting can be adopted dark field backlight co axial lighting DOAL or telecentric The Figure 2 27 shows the different types of lighting available For further information on the possible camera lighting combinations contact Asyril Figure 2 27 types of lighting available Field of view Lighting DOAL 70 DOAL 48 Coaxial spot Backlight 51 x 51 Backlight 38 x 30 Color 50 x ...

Страница 41: ...e 3 contact terminal block Dimensions 24 9 x 100 x 86 5 mm Figure 2 28 Dimensions of the switch for asycubes 2 5 4 Calibration plates Calibration is used to Define the camera vs feeder orientation Reference the field of view to the robot workspace Work in millimetres in the field of view instead of pixels Different calibration plates can be provided by Asyril for the Asycube 50 and 80 see below NO...

Страница 42: ... 50 2 5 4 2 Robot Vision referencing Calibration plates are available for Asycubes 50 and 80 only Figure 2 30 Asycube 80 calibration plate Figure 2 31 Asycube 50 calibration plate For more information about the calibration procedure refer to the user manual and to the programming guide ...

Страница 43: ...r to be present at the time of unpacking B Pay particular attention to the external condition of the product C If any damage is noted do not sign the receipt and contact Asyril immediately D In all cases indicate the condition of the ShockWatch label on the delivery note Figure 3 1 ShockWatch NOTE If the products received do not match your delivery note or are delivered in poor condition do not si...

Страница 44: ...t or other radiation Do not use the product in an area where it may be exposed to water or oil projections ISO7 type cleanroom applications IMPORTANT The product must not be used in a corrosive gas atmosphere Oxidation may occur resulting in damage to the product 3 3 2 Storage environment The storage environment of the product must be similar to its operating environment ...

Страница 45: ...roduct Spraying water over the product or cleaning it with water may cause serious malfunctions or cause injuries due to the associated electrical danger 4 2 Personnel responsible for maintenance or repair operations Maintenance operations must be performed by trained personnel Three categories of personnel are defined A Maintenance technicians who have not been trained by Asyril B Maintenance tec...

Страница 46: ...rmed at regular intervals in order to ensure optimal performance of the product Operation Period Personnel Reference Optical parts Visually inspect and if necessary clean Monthly A Control unit Saving recipes Monthly A Refer to the HMI doc Control unit System backup restore Yearly B HowTo documentation delivered after training by Asyril Table 4 1 Periodic maintenance table IMPORTANT Regardless of ...

Страница 47: ... premises by trained personnel IMPORTANT Regardless of the type of replacement operation always use genuine Asyril parts Two types of parts are defined A Parts likely to be replaced every year wearing parts B Parts likely to be replaced every 5 years Description of part Type Item number PC VECOW ECS 9210 I5 B according to order confirmation CAMERA B according to order confirmation LIGHTING B accor...

Страница 48: ...ase note down the following information concerning your product Serial number and product key for your equipment Software version s used Error message alarm or visual signals displayed by the interface 4 5 2 Contact You can find extensive information on our website www asyril com You can also contact our Customer Service department http www asyril com en asyril support en html ...

Страница 49: ... 08 2012 DaM Initial version A1 19 11 2012 BoB Diagrams added B 30 10 2015 DaM Update version with EasyConnectBox and vision kits B1 17 05 2016 BeJ Update lighting weight and table numbering B2 10 08 2016 DaM Update product and documentation names B3 29 01 2018 BeJ Update asycube 530 camera 9MPx C 03 04 2018 HsJ Update for new computer ...

Страница 50: ...dified or communicated in whole or in part without our prior written authorisation Asyril S A reserves the right to modify any information contained in this document for reasons related to product improvements without prior notice Asyril SA Z I le Vivier 22 Ch 1690 Villaz St Pierre Switzerland Tel 41 26 653 71 90 Fax 41 26 653 71 91 info asyril com www asyril com ...

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