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AQUAKOND AKY 

CONDENSING BOILER

25

code HC0048.10GB ed.B-1811

AKY

HC0047 C2 028

Lm

ax

AKY models

032

034

050

070

100

Pressure available at the exhaust

120

120

100

150

90

[Pa]

Component

Code

Ø80 SMOOTH PIPE [l=1m]

2.1

2.1

4.9

7.3

17.5

G15820-08-100

BEND Ø80 WIDE RADIUS 90°

3.4

3.5

7.9

11.9

28.4

G15810-08-90

BEND Ø80 WIDE RADIUS 45°

1.7

1.7

3.9

5.9

14.1

G15810-08-45

Ø80 ROOF MOUNTED TERMINAL, 

WINDPROOF EXHAUST ONLY

0.1

0.2

0.8

1.4

4.4

TB23-08-VSW

Ø80 HORIZONTAL UPTAKE ONLY

2.6

2.6

4.6

6.4

13.8

TC00-08-HS0

Ø100 SMOOTH PIPE [l=1m]

0.6

0.6

1.3

2.0

4.7

G15820-10-100

BEND Ø100 WIDE RADIUS 90°

1.3

1.4

3.1

4.6

11.1

G15810-10-90

BEND Ø100 WIDE RADIUS 45°

0.6

0.6

1.4

2.0

4.8

G15810-10-45

Ø100 ROOF MOUNTED TERMINAL, 

WINDPROOF EXHAUST ONLY

0.3

0.3

1.2

2.0

5.9

TB23-10-VSW

UPTAKE ONLY Ø100 HORIZONTAL

1.5

1.5

2.0

2.4

4.3

TC00-10-HS0

ADAPTOR Ø80/100

0.7

0.8

1.7

2.6

6.2

G15815-08-10

ADAPTOR Ø100/80

0.7

0.8

1.7

2.6

6.2

G15815-10-08

5.7.  Connections to the Flue

To make the fume exhaust, taking into account that AKY boilers 

can condense, the following must be used:

• 

Aluminium with a thickness higher than or equal to 1.5 mm;

• 

Stainless steel with a thickness of at least 0.6 mm; steel 

must have a carbon content of maximum 0.2%.

Use pipes equipped with the sealing gasket (suitable to withstand 

fume temperature)

 

to prevent fumes from exiting the pipes.

For AKY032, AKY034, AKY050 and AKY070

 

The external unit (boiler) is supplied with B23P fume exhaust, 

made of plastic material [polypropylene], white, composed of:

• 

rainproof protection for air intake;

• 

90° bend Ø60;

• 

fume exhaust terminal Ø60 with a well for fume analysis.

The boiler is provided with a thermal fuse on flue gas outlet 

protecting the polypropylene flue and with a thermal fuse on 

the exchanger.

The boiler can discharge directly on the wall only if it is installed 

in place of another one equipped with exhaust on the wall. New 

systems require exhaust on the roof.

The fume exhaust horizontal terminal should be positioned towards 

the front side of the boiler (see drawing to the side) to prevent 

fumes from condensing close to the wall, thereby wetting it.

CERTIFIED pipes and terminals must be used.

W

ARNING:  install  the  protection  on  the  boiler  fume 

exhaust as shown below, otherwise, in case of rain, 

some water can get inside the equipment.

N

ote:  the  presence  of  a  fume  analysis  intake  on  the 

flue at a distance not greater than 1m from the boiler 

is mandatory. 

With PP Ø80 smooth fume exhaust, the maximum length is 

8 m

.

For AKY100

The boiler is C63 certified; therefore, accessories compliant with 

current regulations must be used to manufacture the customer's 

intake and exhaust ducts.

Selection Guide

The table below shows the pressure drops for the most used 

terminals and exhaust ducting.

If the terminal is not directly connected to the heater and, 

therefore, extra routing is required, according to the length of 

UNIT SET FOR G20 [NATURAL GAS]

Model

Flues gas 

temperature 

[°C]

CO

2

level

Fumes flow 

rate

[kg/h]

032

84

9.2

53.2

034

85

9.2

60.4

050

84

9.1

99.4

070

83

9.4

107.5

100

83

9.1

167.5

UNIT SET FOR G31 [LPG]

Model

Flues gas 

temperature 

[°C]

CO

2

level

Fumes flow 

rate

[kg/h]

032

84

9.6

46.4

034

85

9.6

53.6

050

85

9.9

89.3

070

82

9.6

96.6

100

83

9.7

79.5

the ducting, the diameter of the selected terminals, extensions 

and bends must be checked.

After establishing the routing, the pressure drop must be 

calculated for each component by referring to the tables below 

according to the boiler used; each component has a different 

pressure drop value as the fume flow rate is different.

Add together the pressure drops of the single components, 

checking that the result is not higher than the available value 

for the heater to be used. If a combustion air supply pipe is 

fitted, the pressure drops must be added to the fume exhaust 

pressure drops.

If the sum of the pressure drops is higher than the available 

pressure, ducting with higher diameter must be used, rechecking 

the calculation; a pressure drop higher than the pressure available 

at the flue gas exhaust reduces the heater heat output and could 

trigger the flue gas pressure switch.

Содержание Aquakond AKY Series

Страница 1: ...Use Installation and Maintenance Manual AKY condensing boiler 1 code HC0048 10GB ed B 1811 AKY Energy Efficiency Class A NOx Class 6 Yield up to 109 Tax deduction Thermal Account for Public Authoriti...

Страница 2: ...AQUAKOND AKY CONDENSING BOILER 2 code HC0048 10GB ed B 1811 AKY...

Страница 3: ...as Appliance Regulation 2016 426 UE Direttive Rendimenti 92 42 CE Efficiency Requirements Directive 92 42 CE Regolamento UE 813 2013 EU Regulation 813 2013 Regolamento UE 811 2013 EU Regulation 811 20...

Страница 4: ...AQUAKOND AKY CONDENSING BOILER 4 code HC0048 10GB ed B 1811 AKY...

Страница 5: ...5 1 General Installation Instructions ITALY 20 5 2 Transport and Handling 20 5 3 Accessories for installation 21 5 4 Boiler installation 21 5 5 Electrical Connections 22 5 6 GAS Connections24 5 7 Con...

Страница 6: ...ficate supplied with this equipment The manufacturer declares that the equipment has been workmanlikemanufacturedincompliancewithUNI UNI CIG IEC EN technical standards and with all relevant legislatio...

Страница 7: ...ectrically powered equipment The following instructions must be followed do not touch the equipment with wet or damp parts of your body and or with bare feet do not use the gas pipes to earth electric...

Страница 8: ...al waste These operations facilitate recovery and recycling of the materials thus reducing the environmental impact NOTE All materials recovered will be processed and disposed of according to what pro...

Страница 9: ...e same time the combustion air flow and the fuel gas flow This technology increases the equipment safety as the gas valve suppliesthefuelaccordingtotheairflow basedonanadjustment presetinthefactory Un...

Страница 10: ...C kW 32 4 5 3 Useful heat output at 30 of load Hi 50 30 C P1 kW 10 Useful heat output Hi 72 45 C Pn kW 30 8 5 2 Useful efficiency Hi 80 60 C 4 96 5 96 7 Useful efficiency Hi 50 30 C 104 5 106 8 Usefu...

Страница 11: ...ut at 30 of load Hi 50 30 C P1 kW 11 4 15 7 21 0 31 1 Useful heat output Hi 72 45 C Pn kW 35 2 8 3 48 9 8 3 65 3 11 4 96 2 22 2 Useful efficiency Hi 80 60 C 4 98 3 98 2 96 8 95 7 97 5 97 4 96 7 98 6 U...

Страница 12: ...ithin 1 600 and 2 000 l h 70 flow rate within 1 800 and 2 000 l h 100 flow rate within 3 100 and 3 400 l h The boiler can operate correctly even with lower water flow rates in this case to reach the m...

Страница 13: ...volume multiply by 1 22 All data refer to a FERNOXALPHI11 monopropylene glycol and water mix recommended byAPEN GROUPforAQUAKOND systems Other types of glycol different from the recommended one inval...

Страница 14: ...ressure switch P system pump circulator PIT temperature inspection well PMIN PREX pressure probe PZI well for fuel cut off valve R3VIE 3 way control valve RBC filling tap TFUMI flue gas thermal fuse T...

Страница 15: ...rtificate No VS 319 00 safety thermostat TS 2BD NC contact thermostat opening T 90 3 C T P closing T 80 4 C IMQ CA02 02231 certified NOTE Water circuit test According to INAIL standard the boiler body...

Страница 16: ...0 070 AKY100 3 5 Boiler size Description Dimension 032 034 050 070 100 1 GAS SUPPLY G3 4 2 WATER RETURN G3 4 G1 G1 1 2 3 WATER DELIVERY G3 4 G1 G1 1 2 4 SAFETY VALVE G1 2 5 SAFETY VALVE G1 2 G1 2 6 SY...

Страница 17: ...es the heat output while keeping the delivery temperature fixed Boilerlockoutandreset availableinsideit canberemotely indicated with the APEN remote control code C09660 3 6 Operation and accessories T...

Страница 18: ...utessoastoeliminateanyresidualheatin the boiler water post circulation the fume fan too will continue toworkforapproximately15secondstocleanupthecombustion chamber combustion chamber post cleaning pha...

Страница 19: ...the user to display the boiler operating mode the Faults water pressure inside the hydraulic circuit and the reading of probe values It also allows the service centre to change the main operating para...

Страница 20: ...urrent regulations concerning design installation and maintenance of thermal systems Reference standards Ministerial Decree of 12 April 1996 containing the fire prevention rules for design constructio...

Страница 21: ...lly make sure that the boiler is slanted backwardsinordertofacilitatethe flow of condensate coming from the fume exhaust Alternatively insert a shim between the lower part of the boiler and the wall t...

Страница 22: ...dc CLK DAT NC IDC1 ID1 LBW Power supply plug YELLOW GREEN 5 5 Electrical Connections 5 5 1 Boiler power supply The boiler must be correctly connected to an effective earthing system fitted in complian...

Страница 23: ...AGND 5 5 3 Connecting SmartEASY WEB remote control TheSmartEASY WEBmustbeconnectedbyusingtheconnector provided Connect the power supply making sure polarity is correct Connect the Modbus RS485 networ...

Страница 24: ...degrees is already activated by default KEY 1 Main burner gas solenoid valve 2 Pressure stabiliser 3 Safety gas solenoid valve 4 Gas filter with small section installed in the gas valve 5 Gas tap sup...

Страница 25: ...inalshouldbepositionedtowards the front side of the boiler see drawing to the side to prevent fumes from condensing close to the wall thereby wetting it CERTIFIED pipes and terminals must be used WARN...

Страница 26: ...e installation sealed chamber is required proceed as follows create a hole 80 for AKY032 AKY034 AKY050 and AKY070 or 100 for AKY100 on top of the boiler close the air inlet inside the boiler by means...

Страница 27: ...pe must have an open type connection to make sure that any ice formed inside the external system does not prevent the condensation from being drained away In any case it is recommend that the longest...

Страница 28: ...raulic circuit especially if the boiler is installedhigherwithrespecttothecorrespondingfanheater See first level menu FRC Section 4 2 4 Water glycol mix restoration In the event of water leakage and o...

Страница 29: ...r indicates the type of gas the equipment has been set up for AKY070FR xxx0 0 indicates that the equipment has been tested and set up for natural gas G20 AKY070MT xxx1 1 indicates that the equipment h...

Страница 30: ...SURE mbar 25 min 20 max 30 for Germany 20 mbar GAS ORIFICE PLATE mm 7 8 9 4 12 5 CARBON DIOXIDE CO2 9 1 0 2 Qmax 9 1 0 2 Qmin 8 8 0 2 GAS CONSUMPTION 15 C 1013mbar m3 h 3 80 0 64 4 21 0 88 5 82 1 02 7...

Страница 31: ...connected to the boiler when power voltage is provided to the boiler and ID2 IDC2 contact is closed on boiler PCB the ignition cycle starts if APEN or Smart EASY WEB remote control is connected refer...

Страница 32: ...are no gas leaks When the burner is lit and working at maximum capacity verify that 1 thevalveintakepressurecorrespondstothevaluerequired for the type of gas that you are using 2 the combustion analys...

Страница 33: ...the programme automatically returns to the machine status Move using the menu arrows select the parameter or setpoint to be displayed with ENTER change the parameter by pressing the arrow keys to inc...

Страница 34: ...olutely necessary The antifreeze recommended by APEN FERNOX ALPHI 11 glycol serves as inhibitor and preserves the exchanger from oxidation Maintenance TheexperiencegatheredovertimeabouttheexchangerbyA...

Страница 35: ...t 0 255 b8 sec 30 Flame stabilisation time ignition 0 255 b9 sec 15 30 Combustion chamber post cleaning time FAN ON 0 255 b10 5 Motor rpm increase for each b11 seconds 1 100 b11 sec 2 Time interval fo...

Страница 36: ...h PT 0 0 140 001 H46 0 Flue gas temperature operation 0 modulation only 1 burner OFF TH3 C 103 Temperature upper limit autoreset if NTC3 TH3 0 140 Hydraulic circuit WATER PRESSURE control S5 3 1 Press...

Страница 37: ...nsecutive hours the TER equipment has performed a control cycle switching temporarily to stand by mode Auto reset F17 Internal malfunction of ACF equipment that does not accept reset command from CPU...

Страница 38: ...ircuit F80 No water pressure water pressure PRH ST5 P5 INAIL minimum pressure switch activation IPMIN forAKY100only If this happens frequently check the presence of leakages in water circuit Auto rese...

Страница 39: ...tion If SmartEASY WEB control is used use jumpers between ID2 IDC2 terminals All the controls mentioned operate as an ambient thermostat Component key ACF Flame monitoring equipment ACC Start up elect...

Страница 40: ...4 U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1...

Страница 41: ...U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1 R...

Страница 42: ...ETY VALVE C09322 TRANSDUCER C09730 C09735 01 W AT E R D E L I V E R Y TEMPERATURE PROBE G12064 POWER SUPPLY PLUG G12930 AKY032 034 050 070 G14456 AKY100 GAS VALVE C09280 GAS VALVE CABLE G16302 AKY032...

Страница 43: ...ON ELECTRODE C09313 IONISATION ELECTRODE GASKET C09255 IONISATION ELECTRODE CABLE C09257 START UP ELECTRODE C09312 START UP ELECTRODE GASKET C09254 START UP ELECTRODE CABLE C09309 BURNER FLANGE INSULA...

Страница 44: ...ns for the replacement of winter air conditioning systems the models of condensing gas boiler that it produces belonging to the range of AKY condensing boilers are classified in ClassA according to Re...

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