background image

AQUAKOND AKY 

CONDENSING BOILER

34

code HC0048.10GB ed.B-1811

AKY

I/O menu - Inputs outputs

From 

I/O

 menu it is possible to display the values measured 

by the sensors.

NTC1

  Water delivery temperature

NTC2

  Not used (-10 is displayed)

NTC3

  Not used 

An1

 

0/10V input - if used

PrH

 

Water pressure in the circuit

FLH

 

water flow in the circuit (multiply by 10)

rPu

 

no. of FAN revolutions

Pu2

 

circulator output % value (only if electronic)

uSA

 

Not used 

IOn

 

Measures the ionization current; 0 to 100 for currents 

0 to 2 microamperes, 100 above 2 microamperes

Flt Menu (Fault)

It displays the fault event log; use the arrow keys to scroll the 

list of error codes and press 

ENTER

 to display the historical 

value of the selected fault. 

The first visible value, 

rst

, is used to reset the fault event log; this 

operation must not be performed by the user but by the service 

centre. The reset operation can be carried out by changing the 

parameter to 1 and confirming it by pressing and holding 

ENTER

 

for at least 3 seconds.

After the reset, 

rst

 returns to 0.

The list and the meaning of all faults is contained in FAULT table.

6.9.  Exchanger maintenance

Precautions for use

AKY boiler heat exchanger must be used in the following conditions:

• 

The fuel used must have a sulphur content according to 

the European standard, namely: maximum peak, for short 

periods, 150 mg/m

3

, annual average lower than 30 mg/m

3

;

• 

Combustion air must not contain chlorine, ammonia or alkalis; 

installation near swimming pools or laundries exposes the 

boiler to the effects of such agents;

• 

Water pH must be within the following limits: 8.2 < pH < 9.5; 

if the heating system includes aluminium parts, pH must be 

lower than 8.5;

• 

Water hardness, TA, must be within 5°F and 15°F;

•  During the first start-up, the air in the system must be accurately 

removed; subsequently, do not close the automatic vent 

valves installed as standard on the boiler;

• 

The use of inhibitors to prevent the exchanger steel oxidation 

is absolutely necessary. The antifreeze recommended by 

APEN, FERNOX ALPHI 11 glycol, serves as inhibitor and 

preserves the exchanger from oxidation.

Maintenance

The experience gathered over time about the exchanger by APEN 

demonstrates that the annual maintenance of the exchanger 

would not be necessary, however the safety regulations require 

to perform the following checks on a yearly basis:

•  Combustion chamber: 

If, during the annual inspection, 

some deposits inside the combustion chamber are observed, 

it is necessary to aspirate them; if the deposits are strongly 

attached, the pipes must be brushed. It is forbidden to use 

sharp objects and acid or alkaline substances.

• 

Insulation:

 The insulation of the combustion chamber must 

be inspected on a yearly basis; if signs of deterioration are 

detected, it must be compulsorily replaced. In this case the 

condensation drain must be checked, because the damage 

causes the stagnation of the condensation inside the exchanger.

•  Pressure switch activation:

 The pressure switch has an 

adjustable activation value set to 3 mbar. To make sure 

that the pressure switch electrical contact is not stuck on 

N.C. position:

- open the pressure switch and move the wheel from 3 

mbar to 1 mbar;

- switch the boiler on normally and wait until the burner is 

switched off immediately and the "F38" non-volatile safety 

lockout is signalled for AKY032-034-050-070 and “F20” 

for AKY100. 

- move the pressure switch wheel back to 3mbar.

If these conditions do not occur (stuck contact), replace 

the pressure switch.

Checks

During annual maintenance, the following components must 

be checked:

•  Burner Flange gasket

If gaskets are damaged, they must be replaced. 

The silicone seal of burner flange (cod. C09162) must be 

compulsorily replaced every two years and whenever the 

combustion chamber is inspected.
•  Burner

No maintenance is required. If the burner surface is damaged, 

replace the burner

•  Electrodes

Check the position, the absence of alumina deposits and the 

integrity of the ceramic. In case of damage, replace the electrode 

and the relevant sealing gasket.

•  Trap

Clean the plastic trap on a yearly basis.

N

ote: Use APEN original spare parts only.

Содержание Aquakond AKY Series

Страница 1: ...Use Installation and Maintenance Manual AKY condensing boiler 1 code HC0048 10GB ed B 1811 AKY Energy Efficiency Class A NOx Class 6 Yield up to 109 Tax deduction Thermal Account for Public Authoriti...

Страница 2: ...AQUAKOND AKY CONDENSING BOILER 2 code HC0048 10GB ed B 1811 AKY...

Страница 3: ...as Appliance Regulation 2016 426 UE Direttive Rendimenti 92 42 CE Efficiency Requirements Directive 92 42 CE Regolamento UE 813 2013 EU Regulation 813 2013 Regolamento UE 811 2013 EU Regulation 811 20...

Страница 4: ...AQUAKOND AKY CONDENSING BOILER 4 code HC0048 10GB ed B 1811 AKY...

Страница 5: ...5 1 General Installation Instructions ITALY 20 5 2 Transport and Handling 20 5 3 Accessories for installation 21 5 4 Boiler installation 21 5 5 Electrical Connections 22 5 6 GAS Connections24 5 7 Con...

Страница 6: ...ficate supplied with this equipment The manufacturer declares that the equipment has been workmanlikemanufacturedincompliancewithUNI UNI CIG IEC EN technical standards and with all relevant legislatio...

Страница 7: ...ectrically powered equipment The following instructions must be followed do not touch the equipment with wet or damp parts of your body and or with bare feet do not use the gas pipes to earth electric...

Страница 8: ...al waste These operations facilitate recovery and recycling of the materials thus reducing the environmental impact NOTE All materials recovered will be processed and disposed of according to what pro...

Страница 9: ...e same time the combustion air flow and the fuel gas flow This technology increases the equipment safety as the gas valve suppliesthefuelaccordingtotheairflow basedonanadjustment presetinthefactory Un...

Страница 10: ...C kW 32 4 5 3 Useful heat output at 30 of load Hi 50 30 C P1 kW 10 Useful heat output Hi 72 45 C Pn kW 30 8 5 2 Useful efficiency Hi 80 60 C 4 96 5 96 7 Useful efficiency Hi 50 30 C 104 5 106 8 Usefu...

Страница 11: ...ut at 30 of load Hi 50 30 C P1 kW 11 4 15 7 21 0 31 1 Useful heat output Hi 72 45 C Pn kW 35 2 8 3 48 9 8 3 65 3 11 4 96 2 22 2 Useful efficiency Hi 80 60 C 4 98 3 98 2 96 8 95 7 97 5 97 4 96 7 98 6 U...

Страница 12: ...ithin 1 600 and 2 000 l h 70 flow rate within 1 800 and 2 000 l h 100 flow rate within 3 100 and 3 400 l h The boiler can operate correctly even with lower water flow rates in this case to reach the m...

Страница 13: ...volume multiply by 1 22 All data refer to a FERNOXALPHI11 monopropylene glycol and water mix recommended byAPEN GROUPforAQUAKOND systems Other types of glycol different from the recommended one inval...

Страница 14: ...ressure switch P system pump circulator PIT temperature inspection well PMIN PREX pressure probe PZI well for fuel cut off valve R3VIE 3 way control valve RBC filling tap TFUMI flue gas thermal fuse T...

Страница 15: ...rtificate No VS 319 00 safety thermostat TS 2BD NC contact thermostat opening T 90 3 C T P closing T 80 4 C IMQ CA02 02231 certified NOTE Water circuit test According to INAIL standard the boiler body...

Страница 16: ...0 070 AKY100 3 5 Boiler size Description Dimension 032 034 050 070 100 1 GAS SUPPLY G3 4 2 WATER RETURN G3 4 G1 G1 1 2 3 WATER DELIVERY G3 4 G1 G1 1 2 4 SAFETY VALVE G1 2 5 SAFETY VALVE G1 2 G1 2 6 SY...

Страница 17: ...es the heat output while keeping the delivery temperature fixed Boilerlockoutandreset availableinsideit canberemotely indicated with the APEN remote control code C09660 3 6 Operation and accessories T...

Страница 18: ...utessoastoeliminateanyresidualheatin the boiler water post circulation the fume fan too will continue toworkforapproximately15secondstocleanupthecombustion chamber combustion chamber post cleaning pha...

Страница 19: ...the user to display the boiler operating mode the Faults water pressure inside the hydraulic circuit and the reading of probe values It also allows the service centre to change the main operating para...

Страница 20: ...urrent regulations concerning design installation and maintenance of thermal systems Reference standards Ministerial Decree of 12 April 1996 containing the fire prevention rules for design constructio...

Страница 21: ...lly make sure that the boiler is slanted backwardsinordertofacilitatethe flow of condensate coming from the fume exhaust Alternatively insert a shim between the lower part of the boiler and the wall t...

Страница 22: ...dc CLK DAT NC IDC1 ID1 LBW Power supply plug YELLOW GREEN 5 5 Electrical Connections 5 5 1 Boiler power supply The boiler must be correctly connected to an effective earthing system fitted in complian...

Страница 23: ...AGND 5 5 3 Connecting SmartEASY WEB remote control TheSmartEASY WEBmustbeconnectedbyusingtheconnector provided Connect the power supply making sure polarity is correct Connect the Modbus RS485 networ...

Страница 24: ...degrees is already activated by default KEY 1 Main burner gas solenoid valve 2 Pressure stabiliser 3 Safety gas solenoid valve 4 Gas filter with small section installed in the gas valve 5 Gas tap sup...

Страница 25: ...inalshouldbepositionedtowards the front side of the boiler see drawing to the side to prevent fumes from condensing close to the wall thereby wetting it CERTIFIED pipes and terminals must be used WARN...

Страница 26: ...e installation sealed chamber is required proceed as follows create a hole 80 for AKY032 AKY034 AKY050 and AKY070 or 100 for AKY100 on top of the boiler close the air inlet inside the boiler by means...

Страница 27: ...pe must have an open type connection to make sure that any ice formed inside the external system does not prevent the condensation from being drained away In any case it is recommend that the longest...

Страница 28: ...raulic circuit especially if the boiler is installedhigherwithrespecttothecorrespondingfanheater See first level menu FRC Section 4 2 4 Water glycol mix restoration In the event of water leakage and o...

Страница 29: ...r indicates the type of gas the equipment has been set up for AKY070FR xxx0 0 indicates that the equipment has been tested and set up for natural gas G20 AKY070MT xxx1 1 indicates that the equipment h...

Страница 30: ...SURE mbar 25 min 20 max 30 for Germany 20 mbar GAS ORIFICE PLATE mm 7 8 9 4 12 5 CARBON DIOXIDE CO2 9 1 0 2 Qmax 9 1 0 2 Qmin 8 8 0 2 GAS CONSUMPTION 15 C 1013mbar m3 h 3 80 0 64 4 21 0 88 5 82 1 02 7...

Страница 31: ...connected to the boiler when power voltage is provided to the boiler and ID2 IDC2 contact is closed on boiler PCB the ignition cycle starts if APEN or Smart EASY WEB remote control is connected refer...

Страница 32: ...are no gas leaks When the burner is lit and working at maximum capacity verify that 1 thevalveintakepressurecorrespondstothevaluerequired for the type of gas that you are using 2 the combustion analys...

Страница 33: ...the programme automatically returns to the machine status Move using the menu arrows select the parameter or setpoint to be displayed with ENTER change the parameter by pressing the arrow keys to inc...

Страница 34: ...olutely necessary The antifreeze recommended by APEN FERNOX ALPHI 11 glycol serves as inhibitor and preserves the exchanger from oxidation Maintenance TheexperiencegatheredovertimeabouttheexchangerbyA...

Страница 35: ...t 0 255 b8 sec 30 Flame stabilisation time ignition 0 255 b9 sec 15 30 Combustion chamber post cleaning time FAN ON 0 255 b10 5 Motor rpm increase for each b11 seconds 1 100 b11 sec 2 Time interval fo...

Страница 36: ...h PT 0 0 140 001 H46 0 Flue gas temperature operation 0 modulation only 1 burner OFF TH3 C 103 Temperature upper limit autoreset if NTC3 TH3 0 140 Hydraulic circuit WATER PRESSURE control S5 3 1 Press...

Страница 37: ...nsecutive hours the TER equipment has performed a control cycle switching temporarily to stand by mode Auto reset F17 Internal malfunction of ACF equipment that does not accept reset command from CPU...

Страница 38: ...ircuit F80 No water pressure water pressure PRH ST5 P5 INAIL minimum pressure switch activation IPMIN forAKY100only If this happens frequently check the presence of leakages in water circuit Auto rese...

Страница 39: ...tion If SmartEASY WEB control is used use jumpers between ID2 IDC2 terminals All the controls mentioned operate as an ambient thermostat Component key ACF Flame monitoring equipment ACC Start up elect...

Страница 40: ...4 U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1...

Страница 41: ...U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1 R...

Страница 42: ...ETY VALVE C09322 TRANSDUCER C09730 C09735 01 W AT E R D E L I V E R Y TEMPERATURE PROBE G12064 POWER SUPPLY PLUG G12930 AKY032 034 050 070 G14456 AKY100 GAS VALVE C09280 GAS VALVE CABLE G16302 AKY032...

Страница 43: ...ON ELECTRODE C09313 IONISATION ELECTRODE GASKET C09255 IONISATION ELECTRODE CABLE C09257 START UP ELECTRODE C09312 START UP ELECTRODE GASKET C09254 START UP ELECTRODE CABLE C09309 BURNER FLANGE INSULA...

Страница 44: ...ns for the replacement of winter air conditioning systems the models of condensing gas boiler that it produces belonging to the range of AKY condensing boilers are classified in ClassA according to Re...

Отзывы: