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AQUAKOND AKY 

CONDENSING BOILER

15

code HC0048.10GB ed.B-1811

AKY

3.4.  INAIL components

SAFETY, PROTECTION AND CONTROL DEVICES

component 

abbreviation  model 

description

hydrometer 

IDROM  PB3204BB06  

pressure gauge class UNI2.5, scale 0-4bar

 

 

WATTS INDUSTRIES 

p

max,es.=

+25% f.s., T=-20/90°C compliant with INAIL

limit pressure switch 

IPMAX  PMR/5-R2  

pressure switch p=1÷3bar

 

 

ITALTECNICA 

INAIL approval certificate No. 0605/10/EC

minimum pressure switch IPMIN  LPR/5 

pressure switch p=0,5÷1.7bar

 

 

ITALTECNICA 

INAIL approval certificate No. 0206/08/EC 

 

 

ITALTECNICA 

INAIL approval certificate No. PS/001/10 

 

inspection well 

PIT 

PGUA0TT003 

control well L=45mm, 1/2” connection

 

 

WATTS INDUSTRIES 

compliant with INAIL

3-way control valve 

R3VIE  403R14 

3-way valve, 1/4” connection,

 

 

WATTS INDUSTRIES 

T

max,es

=90°C, P

max,es

=15bar compliant with INAIL

thermometer 

TERM  PT4A507011 

1/2" connection with well

 

 

WATTS INDUSTRIES 

T=0/120°C accuracy class UNI 2, compliant with INAIL

expansion reservoir 

VE 

13S6001006 

10-litre capacity, 3/4” connection,  

 

 

 

 

 

 

pre-charge 0.75bar

 

 ZILMET 

P

max,es

=3bar, T

max,es

=99°C certified 97/23/EC directive

safety  valve   

VS 

527427   

1/2"Fx3/4"F connections, 2.7 bar calibration, 15-mm diameter, 

CALEFFI 152.2 kW drain output. Tmax=110°CV

 

 

 

INAIL approval certificate No.VS/319/00

safety thermostat 

TS 

2BD 

NC contact thermostat, opening T=90±3°C,

 

 

T&P 

closing T=80±4°C, 

 

 

 

IMQ CA02.02231 certified

NOTE: Water circuit test

According to INAIL standard, the boiler body is tested at a pressure of 4.5 bar, i.e. 1.5 times the maximum working pressure.

NOTE: Distance between the expansion reservoir and the safety valve [AKY050/070/100 only].

According to INAIL standard, the distance between the expansion reservoir centreline surface and the safety valve centreline 

surface is 450mm.

NOTE: Fuel cut-off valve [AKY050/070/100 only].

In case of equipment above 35kW, INAIL standard 

compulsorily requires

 that a fuel cut-off valve must be used. The boiler is 

equipped with the well for the sensitive component of the fuel cut-off valve: the valve kit is available as an accessory (code C09073). 

This well is suitable for the Caleffi fuel cut-off valve;

 to use other valves it is necessary to check their coupling.

NOTE: Expansion reservoir

All boilers are equipped with a 10-litre expansion reservoir, whose pre-charge is 1.0 bar (1.3 bar for AKY050/070/100).

When the system water content exceeds 65-70 litres, an expansion reservoir with suitable capacity must be added.

Boiler water contents are summarised below; as far as pipes are concerned, refer to page 17 in this manual.

WATER CONTENT 

Boiler    

AKY032 3.5 litres

Boiler    

AKY034 4.0 litres

Boiler    

AKY050 6.3 litres

Boiler    

AKY070 7.0 litres

Boiler   

AKY100 9.0 litres

Содержание Aquakond AKY Series

Страница 1: ...Use Installation and Maintenance Manual AKY condensing boiler 1 code HC0048 10GB ed B 1811 AKY Energy Efficiency Class A NOx Class 6 Yield up to 109 Tax deduction Thermal Account for Public Authoriti...

Страница 2: ...AQUAKOND AKY CONDENSING BOILER 2 code HC0048 10GB ed B 1811 AKY...

Страница 3: ...as Appliance Regulation 2016 426 UE Direttive Rendimenti 92 42 CE Efficiency Requirements Directive 92 42 CE Regolamento UE 813 2013 EU Regulation 813 2013 Regolamento UE 811 2013 EU Regulation 811 20...

Страница 4: ...AQUAKOND AKY CONDENSING BOILER 4 code HC0048 10GB ed B 1811 AKY...

Страница 5: ...5 1 General Installation Instructions ITALY 20 5 2 Transport and Handling 20 5 3 Accessories for installation 21 5 4 Boiler installation 21 5 5 Electrical Connections 22 5 6 GAS Connections24 5 7 Con...

Страница 6: ...ficate supplied with this equipment The manufacturer declares that the equipment has been workmanlikemanufacturedincompliancewithUNI UNI CIG IEC EN technical standards and with all relevant legislatio...

Страница 7: ...ectrically powered equipment The following instructions must be followed do not touch the equipment with wet or damp parts of your body and or with bare feet do not use the gas pipes to earth electric...

Страница 8: ...al waste These operations facilitate recovery and recycling of the materials thus reducing the environmental impact NOTE All materials recovered will be processed and disposed of according to what pro...

Страница 9: ...e same time the combustion air flow and the fuel gas flow This technology increases the equipment safety as the gas valve suppliesthefuelaccordingtotheairflow basedonanadjustment presetinthefactory Un...

Страница 10: ...C kW 32 4 5 3 Useful heat output at 30 of load Hi 50 30 C P1 kW 10 Useful heat output Hi 72 45 C Pn kW 30 8 5 2 Useful efficiency Hi 80 60 C 4 96 5 96 7 Useful efficiency Hi 50 30 C 104 5 106 8 Usefu...

Страница 11: ...ut at 30 of load Hi 50 30 C P1 kW 11 4 15 7 21 0 31 1 Useful heat output Hi 72 45 C Pn kW 35 2 8 3 48 9 8 3 65 3 11 4 96 2 22 2 Useful efficiency Hi 80 60 C 4 98 3 98 2 96 8 95 7 97 5 97 4 96 7 98 6 U...

Страница 12: ...ithin 1 600 and 2 000 l h 70 flow rate within 1 800 and 2 000 l h 100 flow rate within 3 100 and 3 400 l h The boiler can operate correctly even with lower water flow rates in this case to reach the m...

Страница 13: ...volume multiply by 1 22 All data refer to a FERNOXALPHI11 monopropylene glycol and water mix recommended byAPEN GROUPforAQUAKOND systems Other types of glycol different from the recommended one inval...

Страница 14: ...ressure switch P system pump circulator PIT temperature inspection well PMIN PREX pressure probe PZI well for fuel cut off valve R3VIE 3 way control valve RBC filling tap TFUMI flue gas thermal fuse T...

Страница 15: ...rtificate No VS 319 00 safety thermostat TS 2BD NC contact thermostat opening T 90 3 C T P closing T 80 4 C IMQ CA02 02231 certified NOTE Water circuit test According to INAIL standard the boiler body...

Страница 16: ...0 070 AKY100 3 5 Boiler size Description Dimension 032 034 050 070 100 1 GAS SUPPLY G3 4 2 WATER RETURN G3 4 G1 G1 1 2 3 WATER DELIVERY G3 4 G1 G1 1 2 4 SAFETY VALVE G1 2 5 SAFETY VALVE G1 2 G1 2 6 SY...

Страница 17: ...es the heat output while keeping the delivery temperature fixed Boilerlockoutandreset availableinsideit canberemotely indicated with the APEN remote control code C09660 3 6 Operation and accessories T...

Страница 18: ...utessoastoeliminateanyresidualheatin the boiler water post circulation the fume fan too will continue toworkforapproximately15secondstocleanupthecombustion chamber combustion chamber post cleaning pha...

Страница 19: ...the user to display the boiler operating mode the Faults water pressure inside the hydraulic circuit and the reading of probe values It also allows the service centre to change the main operating para...

Страница 20: ...urrent regulations concerning design installation and maintenance of thermal systems Reference standards Ministerial Decree of 12 April 1996 containing the fire prevention rules for design constructio...

Страница 21: ...lly make sure that the boiler is slanted backwardsinordertofacilitatethe flow of condensate coming from the fume exhaust Alternatively insert a shim between the lower part of the boiler and the wall t...

Страница 22: ...dc CLK DAT NC IDC1 ID1 LBW Power supply plug YELLOW GREEN 5 5 Electrical Connections 5 5 1 Boiler power supply The boiler must be correctly connected to an effective earthing system fitted in complian...

Страница 23: ...AGND 5 5 3 Connecting SmartEASY WEB remote control TheSmartEASY WEBmustbeconnectedbyusingtheconnector provided Connect the power supply making sure polarity is correct Connect the Modbus RS485 networ...

Страница 24: ...degrees is already activated by default KEY 1 Main burner gas solenoid valve 2 Pressure stabiliser 3 Safety gas solenoid valve 4 Gas filter with small section installed in the gas valve 5 Gas tap sup...

Страница 25: ...inalshouldbepositionedtowards the front side of the boiler see drawing to the side to prevent fumes from condensing close to the wall thereby wetting it CERTIFIED pipes and terminals must be used WARN...

Страница 26: ...e installation sealed chamber is required proceed as follows create a hole 80 for AKY032 AKY034 AKY050 and AKY070 or 100 for AKY100 on top of the boiler close the air inlet inside the boiler by means...

Страница 27: ...pe must have an open type connection to make sure that any ice formed inside the external system does not prevent the condensation from being drained away In any case it is recommend that the longest...

Страница 28: ...raulic circuit especially if the boiler is installedhigherwithrespecttothecorrespondingfanheater See first level menu FRC Section 4 2 4 Water glycol mix restoration In the event of water leakage and o...

Страница 29: ...r indicates the type of gas the equipment has been set up for AKY070FR xxx0 0 indicates that the equipment has been tested and set up for natural gas G20 AKY070MT xxx1 1 indicates that the equipment h...

Страница 30: ...SURE mbar 25 min 20 max 30 for Germany 20 mbar GAS ORIFICE PLATE mm 7 8 9 4 12 5 CARBON DIOXIDE CO2 9 1 0 2 Qmax 9 1 0 2 Qmin 8 8 0 2 GAS CONSUMPTION 15 C 1013mbar m3 h 3 80 0 64 4 21 0 88 5 82 1 02 7...

Страница 31: ...connected to the boiler when power voltage is provided to the boiler and ID2 IDC2 contact is closed on boiler PCB the ignition cycle starts if APEN or Smart EASY WEB remote control is connected refer...

Страница 32: ...are no gas leaks When the burner is lit and working at maximum capacity verify that 1 thevalveintakepressurecorrespondstothevaluerequired for the type of gas that you are using 2 the combustion analys...

Страница 33: ...the programme automatically returns to the machine status Move using the menu arrows select the parameter or setpoint to be displayed with ENTER change the parameter by pressing the arrow keys to inc...

Страница 34: ...olutely necessary The antifreeze recommended by APEN FERNOX ALPHI 11 glycol serves as inhibitor and preserves the exchanger from oxidation Maintenance TheexperiencegatheredovertimeabouttheexchangerbyA...

Страница 35: ...t 0 255 b8 sec 30 Flame stabilisation time ignition 0 255 b9 sec 15 30 Combustion chamber post cleaning time FAN ON 0 255 b10 5 Motor rpm increase for each b11 seconds 1 100 b11 sec 2 Time interval fo...

Страница 36: ...h PT 0 0 140 001 H46 0 Flue gas temperature operation 0 modulation only 1 burner OFF TH3 C 103 Temperature upper limit autoreset if NTC3 TH3 0 140 Hydraulic circuit WATER PRESSURE control S5 3 1 Press...

Страница 37: ...nsecutive hours the TER equipment has performed a control cycle switching temporarily to stand by mode Auto reset F17 Internal malfunction of ACF equipment that does not accept reset command from CPU...

Страница 38: ...ircuit F80 No water pressure water pressure PRH ST5 P5 INAIL minimum pressure switch activation IPMIN forAKY100only If this happens frequently check the presence of leakages in water circuit Auto rese...

Страница 39: ...tion If SmartEASY WEB control is used use jumpers between ID2 IDC2 terminals All the controls mentioned operate as an ambient thermostat Component key ACF Flame monitoring equipment ACC Start up elect...

Страница 40: ...4 U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1...

Страница 41: ...U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1 R...

Страница 42: ...ETY VALVE C09322 TRANSDUCER C09730 C09735 01 W AT E R D E L I V E R Y TEMPERATURE PROBE G12064 POWER SUPPLY PLUG G12930 AKY032 034 050 070 G14456 AKY100 GAS VALVE C09280 GAS VALVE CABLE G16302 AKY032...

Страница 43: ...ON ELECTRODE C09313 IONISATION ELECTRODE GASKET C09255 IONISATION ELECTRODE CABLE C09257 START UP ELECTRODE C09312 START UP ELECTRODE GASKET C09254 START UP ELECTRODE CABLE C09309 BURNER FLANGE INSULA...

Страница 44: ...ns for the replacement of winter air conditioning systems the models of condensing gas boiler that it produces belonging to the range of AKY condensing boilers are classified in ClassA according to Re...

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