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AQUAKOND AKY 

CONDENSING BOILER

18

code HC0048.10GB ed.B-1811

AKY

ON/OFF boiler 

switch

reset button

Lockout

indicator 

light

C09660 remote control

LCD panel G16890

4. 

USER'S INSTRUCTIONS

P

lease read the safety warnings described in the previous 

pages.  The  operations  that  the  user  must  carry  out 

are limited to the use of the controls placed in the remote 

control and/or on the ambient.

4.1.  Boiler operation

Boiler operation is fully automatic; it is equipped with electronic 

equipment with self check facility that manages all the burner 

control and monitoring operations and with a microprocessor 

based electronic PCB that controls the heat output regulation.

As mentioned above, the explanation focuses on the boiler 

without accessories; for information about Smart EASY/WEB 

operation, refer to the manuals supplied with the accessory.

The boiler is switched on when the following two conditions 

are met:

• 

the boiler is powered on and has not been locked out;

• 

when the contact is closed on ID2/IDC2 terminals of the 

boiler PCB

In these conditions the burner circulator and fan will be immediately 

started; after pre-cleaning time has elapsed, the flame will light up 

with an ignition power equal to approximately 50% of its maximum 

output. Once the flame stabilising time has expired, the burner 

will start to modulate its heat output according to the delivery 

temperature: water delivery temperature setpoint is set to 72°C.

If a lockout occurs because there is no flame during the ignition 

phase, the boiler will make other 4 ignition attempts; at the fifth 

attempt, if ignition is not successful, the boiler will be locked out.

The boiler will be switched off when the ID2/IDC2 contact opens 

on the boiler terminal box; 

disconnecting the boiler power 

supply is prohibited, except for emergencies

, because, when 

the boiler is switched off, the circulator will continue to work for 

approximately 3÷5 minutes so as to eliminate any residual heat in 

the boiler (water post-circulation); the fume fan too will continue 

to work for approximately 15 seconds to clean up the combustion 

chamber (combustion chamber post-cleaning phase).

4.1.1.  Ambient temperature setting

Connecting an ambient thermostat (chronothermostat) or an 

ON/OFF switch is compulsory.

If a thermostat supplied by third parties is installed, the ambient 

temperature must be programmed on the thermostat. 

In this type of installation, we recommend that a C09660 

remote control is used to allow users to check the conditions 

for the lockout and, if necessary, to remotely reset it without 

accessing the external boiler.
4.1.2.  Lockout and Reset

Any operation fault is signalled on the 

C09660

 remote control 

by means of a red light.

The light indicates an alarm, but it does not indicate the type 

of alarm occurred. To reset, press the button below the light.

The error code, from F10 to F99, is signalled by the display located 

inside the boiler and/or by the SmartEASY/WEB, if connected.

Using the LCD panel located inside the boiler, unlock by pressing 

the two arrows simultaneously for a few seconds.

The error codes are described below.

4.1.3.  Boiler temperature setting

When the boiler is delivered, the ST1 value, water delivery 

temperature setpoint, has already been set to 72°C; the 

parameter can be modified by means of the LCD panel inside 

the boiler or through SmartEASY/WEB.

4.1.4.  Circulator anti-lock and variable speed

The function, which is enabled by default, starts the circulator 

when it fails to operate for twenty-four hours in a row; the 

circulator works for 120 seconds and then it stops. 

The circulator modifies its speed according to the heat output; 

two parameters set the level under which the minimum speed 

is activated.

4.1.5.  Antifreeze

The function is enabled by default (d8=1) and operates on two 

levels: when water temperature drops below a first value, the 

circulator is activated in order to circulate water around the 

system; when it drops below a second value, the burner too is 

switched on for the time required to warm up the system water.

Содержание Aquakond AKY Series

Страница 1: ...Use Installation and Maintenance Manual AKY condensing boiler 1 code HC0048 10GB ed B 1811 AKY Energy Efficiency Class A NOx Class 6 Yield up to 109 Tax deduction Thermal Account for Public Authoriti...

Страница 2: ...AQUAKOND AKY CONDENSING BOILER 2 code HC0048 10GB ed B 1811 AKY...

Страница 3: ...as Appliance Regulation 2016 426 UE Direttive Rendimenti 92 42 CE Efficiency Requirements Directive 92 42 CE Regolamento UE 813 2013 EU Regulation 813 2013 Regolamento UE 811 2013 EU Regulation 811 20...

Страница 4: ...AQUAKOND AKY CONDENSING BOILER 4 code HC0048 10GB ed B 1811 AKY...

Страница 5: ...5 1 General Installation Instructions ITALY 20 5 2 Transport and Handling 20 5 3 Accessories for installation 21 5 4 Boiler installation 21 5 5 Electrical Connections 22 5 6 GAS Connections24 5 7 Con...

Страница 6: ...ficate supplied with this equipment The manufacturer declares that the equipment has been workmanlikemanufacturedincompliancewithUNI UNI CIG IEC EN technical standards and with all relevant legislatio...

Страница 7: ...ectrically powered equipment The following instructions must be followed do not touch the equipment with wet or damp parts of your body and or with bare feet do not use the gas pipes to earth electric...

Страница 8: ...al waste These operations facilitate recovery and recycling of the materials thus reducing the environmental impact NOTE All materials recovered will be processed and disposed of according to what pro...

Страница 9: ...e same time the combustion air flow and the fuel gas flow This technology increases the equipment safety as the gas valve suppliesthefuelaccordingtotheairflow basedonanadjustment presetinthefactory Un...

Страница 10: ...C kW 32 4 5 3 Useful heat output at 30 of load Hi 50 30 C P1 kW 10 Useful heat output Hi 72 45 C Pn kW 30 8 5 2 Useful efficiency Hi 80 60 C 4 96 5 96 7 Useful efficiency Hi 50 30 C 104 5 106 8 Usefu...

Страница 11: ...ut at 30 of load Hi 50 30 C P1 kW 11 4 15 7 21 0 31 1 Useful heat output Hi 72 45 C Pn kW 35 2 8 3 48 9 8 3 65 3 11 4 96 2 22 2 Useful efficiency Hi 80 60 C 4 98 3 98 2 96 8 95 7 97 5 97 4 96 7 98 6 U...

Страница 12: ...ithin 1 600 and 2 000 l h 70 flow rate within 1 800 and 2 000 l h 100 flow rate within 3 100 and 3 400 l h The boiler can operate correctly even with lower water flow rates in this case to reach the m...

Страница 13: ...volume multiply by 1 22 All data refer to a FERNOXALPHI11 monopropylene glycol and water mix recommended byAPEN GROUPforAQUAKOND systems Other types of glycol different from the recommended one inval...

Страница 14: ...ressure switch P system pump circulator PIT temperature inspection well PMIN PREX pressure probe PZI well for fuel cut off valve R3VIE 3 way control valve RBC filling tap TFUMI flue gas thermal fuse T...

Страница 15: ...rtificate No VS 319 00 safety thermostat TS 2BD NC contact thermostat opening T 90 3 C T P closing T 80 4 C IMQ CA02 02231 certified NOTE Water circuit test According to INAIL standard the boiler body...

Страница 16: ...0 070 AKY100 3 5 Boiler size Description Dimension 032 034 050 070 100 1 GAS SUPPLY G3 4 2 WATER RETURN G3 4 G1 G1 1 2 3 WATER DELIVERY G3 4 G1 G1 1 2 4 SAFETY VALVE G1 2 5 SAFETY VALVE G1 2 G1 2 6 SY...

Страница 17: ...es the heat output while keeping the delivery temperature fixed Boilerlockoutandreset availableinsideit canberemotely indicated with the APEN remote control code C09660 3 6 Operation and accessories T...

Страница 18: ...utessoastoeliminateanyresidualheatin the boiler water post circulation the fume fan too will continue toworkforapproximately15secondstocleanupthecombustion chamber combustion chamber post cleaning pha...

Страница 19: ...the user to display the boiler operating mode the Faults water pressure inside the hydraulic circuit and the reading of probe values It also allows the service centre to change the main operating para...

Страница 20: ...urrent regulations concerning design installation and maintenance of thermal systems Reference standards Ministerial Decree of 12 April 1996 containing the fire prevention rules for design constructio...

Страница 21: ...lly make sure that the boiler is slanted backwardsinordertofacilitatethe flow of condensate coming from the fume exhaust Alternatively insert a shim between the lower part of the boiler and the wall t...

Страница 22: ...dc CLK DAT NC IDC1 ID1 LBW Power supply plug YELLOW GREEN 5 5 Electrical Connections 5 5 1 Boiler power supply The boiler must be correctly connected to an effective earthing system fitted in complian...

Страница 23: ...AGND 5 5 3 Connecting SmartEASY WEB remote control TheSmartEASY WEBmustbeconnectedbyusingtheconnector provided Connect the power supply making sure polarity is correct Connect the Modbus RS485 networ...

Страница 24: ...degrees is already activated by default KEY 1 Main burner gas solenoid valve 2 Pressure stabiliser 3 Safety gas solenoid valve 4 Gas filter with small section installed in the gas valve 5 Gas tap sup...

Страница 25: ...inalshouldbepositionedtowards the front side of the boiler see drawing to the side to prevent fumes from condensing close to the wall thereby wetting it CERTIFIED pipes and terminals must be used WARN...

Страница 26: ...e installation sealed chamber is required proceed as follows create a hole 80 for AKY032 AKY034 AKY050 and AKY070 or 100 for AKY100 on top of the boiler close the air inlet inside the boiler by means...

Страница 27: ...pe must have an open type connection to make sure that any ice formed inside the external system does not prevent the condensation from being drained away In any case it is recommend that the longest...

Страница 28: ...raulic circuit especially if the boiler is installedhigherwithrespecttothecorrespondingfanheater See first level menu FRC Section 4 2 4 Water glycol mix restoration In the event of water leakage and o...

Страница 29: ...r indicates the type of gas the equipment has been set up for AKY070FR xxx0 0 indicates that the equipment has been tested and set up for natural gas G20 AKY070MT xxx1 1 indicates that the equipment h...

Страница 30: ...SURE mbar 25 min 20 max 30 for Germany 20 mbar GAS ORIFICE PLATE mm 7 8 9 4 12 5 CARBON DIOXIDE CO2 9 1 0 2 Qmax 9 1 0 2 Qmin 8 8 0 2 GAS CONSUMPTION 15 C 1013mbar m3 h 3 80 0 64 4 21 0 88 5 82 1 02 7...

Страница 31: ...connected to the boiler when power voltage is provided to the boiler and ID2 IDC2 contact is closed on boiler PCB the ignition cycle starts if APEN or Smart EASY WEB remote control is connected refer...

Страница 32: ...are no gas leaks When the burner is lit and working at maximum capacity verify that 1 thevalveintakepressurecorrespondstothevaluerequired for the type of gas that you are using 2 the combustion analys...

Страница 33: ...the programme automatically returns to the machine status Move using the menu arrows select the parameter or setpoint to be displayed with ENTER change the parameter by pressing the arrow keys to inc...

Страница 34: ...olutely necessary The antifreeze recommended by APEN FERNOX ALPHI 11 glycol serves as inhibitor and preserves the exchanger from oxidation Maintenance TheexperiencegatheredovertimeabouttheexchangerbyA...

Страница 35: ...t 0 255 b8 sec 30 Flame stabilisation time ignition 0 255 b9 sec 15 30 Combustion chamber post cleaning time FAN ON 0 255 b10 5 Motor rpm increase for each b11 seconds 1 100 b11 sec 2 Time interval fo...

Страница 36: ...h PT 0 0 140 001 H46 0 Flue gas temperature operation 0 modulation only 1 burner OFF TH3 C 103 Temperature upper limit autoreset if NTC3 TH3 0 140 Hydraulic circuit WATER PRESSURE control S5 3 1 Press...

Страница 37: ...nsecutive hours the TER equipment has performed a control cycle switching temporarily to stand by mode Auto reset F17 Internal malfunction of ACF equipment that does not accept reset command from CPU...

Страница 38: ...ircuit F80 No water pressure water pressure PRH ST5 P5 INAIL minimum pressure switch activation IPMIN forAKY100only If this happens frequently check the presence of leakages in water circuit Auto rese...

Страница 39: ...tion If SmartEASY WEB control is used use jumpers between ID2 IDC2 terminals All the controls mentioned operate as an ambient thermostat Component key ACF Flame monitoring equipment ACC Start up elect...

Страница 40: ...4 U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1...

Страница 41: ...U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1 R...

Страница 42: ...ETY VALVE C09322 TRANSDUCER C09730 C09735 01 W AT E R D E L I V E R Y TEMPERATURE PROBE G12064 POWER SUPPLY PLUG G12930 AKY032 034 050 070 G14456 AKY100 GAS VALVE C09280 GAS VALVE CABLE G16302 AKY032...

Страница 43: ...ON ELECTRODE C09313 IONISATION ELECTRODE GASKET C09255 IONISATION ELECTRODE CABLE C09257 START UP ELECTRODE C09312 START UP ELECTRODE GASKET C09254 START UP ELECTRODE CABLE C09309 BURNER FLANGE INSULA...

Страница 44: ...ns for the replacement of winter air conditioning systems the models of condensing gas boiler that it produces belonging to the range of AKY condensing boilers are classified in ClassA according to Re...

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