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THE CONCRETE PAD 
 

The standard GS4000 is designed to operate a single leaf gate.  The 
control box and mechanical units are separate devices.  It is necessary 
to find a suitable location to mount the control box, i.e., post or wall.  
Separate low voltage and high voltage conduits will be run between the 
control box and mechanical unit.  (See Figure 8.) 
 
To properly install a bi-parting gate system, it is necessary to add one 
additional mechanical unit to the design.  The control box will operate 
two mechanical units.  It is necessary to run an additional low voltage 
and high voltage conduit between the two mechanical units.  (See 
Figure 8.) 

 

The Installation of the GS4000 MECHANICAL UNIT will require a 
suitable concrete pad as a mounting base. The dimensions of the 
concrete pad should be sufficient to allow at least 3" of clearance from 
each edge of the pad to the nearest operator mounting hole.  The top of 
the pad should be at least 3" above grade to raise the operator above 
any standing water.  The depth of the pad below grade is dependent on 
the weight and size of the gate and the soil conditions at the site of the 
installation.  ALWAYS FOLLOW LOCAL BUILDING CODES.   
 
If no suitable concrete base exists, a pad must be poured.  See Figure 6 
for plans for this pad.  If the location of the operator is such that 
vehicles have the potential of hitting the operator, consideration should 
be given to installation of protective posts in front of the operator. 
 
If a suitable concrete base already exists for mounting the operator it 
will be necessary only to drill mounting holes for the GS4000 
MECHANICAL UNIT.  3/4" mounting holes are located on the front 
and rear of the MECHANICAL UNIT. The bolt pattern is shown in 
Figure 6.  The mounting bolts should be 1/2" diameter or larger.  "Red 
head"  or wedge anchor concrete bolts are usually satisfactory.   
 
If mounting anchor bolts are to be installed prior to pouring the pad, 

pay particular attention to the bolt pattern and the location of the 
mounting holes with respect to the center line of the gate post.  It is 
critical for the proper operation of the Arm that the center line of the 
shaft of the GS4000 MECHANICAL UNIT be located exactly as 
shown on the bolt pattern drawing, Figure 6. 

   

 

 
 

 

 
PLACING THE VEHICLE DETECTOR LOOPS

 

 

If Vehicle Detectors are to be used with the GS4000, the "Loops" to be 
buried in the drive should be installed during the site preparation phase 
of the installation.  Proper placement of the Vehicle Detector wire loops 
is critical if the loops are to provide satisfactory, extended service.  
THE MOST IMPORTANT CONSIDERATIONS ARE: 1) PROPER 
WIRE TYPE AND, 2) GOOD, TIGHT CONNECTIONS FROM THE 
LOOP TO THE LOOP TERMINATING CONNECTOR.  

The 

termination of the loop wires will be at the Vehicle Detector itself, 
not on the GS4000 terminal board

.  Observe the wiring diagram 

supplied with the Vehicle Detector Manufacturer.  The Vehicle 
Detector may be mounted  in the GS4000 MECHANICAL UNIT.  The 
AC power delivered to the  MECHANICAL UNIT by the GS4000 
Control Box will 

NOT

 be satisfactory for the Vehicle Detector.  A 

separate A/C service must be provided for the Vehicle Detector. 
 
Two different types of Loop Installations will usually be encountered 
when placing the loops in the drive: 1) If the driveway material is 
already in place. saw cuts will be needed in which to place the loop 
wire.  2) For loops where the paving material will be installed after the 
loop is positioned, it is necessary that the loops be placed in Schedule 
40 PVC pipe to maintain uniform loop spacing with respect to the 
surface of the pavement.  The loop should be placed 1.5" below the 
surface of the pavement and at least 2" above any reinforcing steel.  
The lead-in wires need not be in PVC, but must have a least six (6) 
twists per running foot. 
 
THE LOOP WIRES MUST BE CONTINUOUS.  NO SPLICES OR 
CONNECTIONS IN THE LOOP ARE TO BE PERMITTED BELOW 
GROUND.  THE ONLY CONNECTION WILL BE AT THE 
TERMINATION OF THE WIRE AT THE VEHICLE DETECTOR.  

Figure 6:  Operator Footprint 

104947 

Figure 5:  Pad Configuration 

104951 

B:

 PREPARING THE SITE 

Содержание ANSI/UL 325

Страница 1: ...for Vehicular gate operators GATE STAR 4000 Model GS4000 Heavy Duty Commercial Vehicular Swing Gate Operator READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE SAVE THESE INSTRUCTIONS 104950 Seria...

Страница 2: ...ere to protect you and your equipment Pay close attention to these boxes as you follow the manual WARNING Indicates a MECHANICAL hazard of INJURY OR DEATH Gives instructions to avoid the hazard CAUTIO...

Страница 3: ...cal parts Whether the overload is activated before the Torque Limiter slips will depend upon the tightness of the adjustment of the Torque Limiter This adjustment will be explained in the final check...

Страница 4: ...re a handhold or toehold may be achieved injuries may occur when people put arms through the openings or children ride the gate by standing on the bars and holding on to the gate THIS POTENTIAL HAZARD...

Страница 5: ...the GS4000 Control Box cover is removed high voltage will be exposed EVEN IF THE RED POWER LIGHT IS NOT LIGHTED HIGH VOLTAGE AC MAY STILL BE PRESENT ON TERMINALS L1 AND L2 NEVER LEAVE THE INSTALLATIO...

Страница 6: ...r attention to the bolt pattern and the location of the mounting holes with respect to the center line of the gate post It is critical for the proper operation of the Arm that the center line of the s...

Страница 7: ...O K DO NOT USE ANY PVC INSULATED WIRE PVC insulation will absorb moisture that may affect Detector operation WIRE SIZE SHOULD BE 16 GA STRANDED OR LARGER VEHICLE DETECTOR LOOP BLANKING FOR SWING GATES...

Страница 8: ...lt Amperes Watts IF TWO MECHANICAL UNITS ARE TO BE USED FOR A BI PARTING GATE SYSTEM THEN A 1000 VOLT AMPERE WATT TRANSFORMER MUST BE USED Operating from a three 3 phase line will require the use of a...

Страница 9: ...or connecting accessory equipment to the control box terminal strip and for limit switch control wires 7 Four 1 2 diameter concrete redhead bolts with hex nuts flat washers and lock washers For attach...

Страница 10: ...n accordance with the drawing of Figure 6 INSTALLING THE GS4000 ARM Temporarily locate the Gate Bracket on the Gate with C clamps or by tack welding Install the gate bracket to the gate so the gate ar...

Страница 11: ...t entry Run a flexible water tight conduit from the service junction box to the GS4000 CONTROL BOX Pull three 14 wires from the service junction box in this conduit to the GS4000 Control Box If the GS...

Страница 12: ...eriod of time is long enough to damage solid state components and many times other components The key to success is a very low resistance path from the surge protector to ground for these currents in...

Страница 13: ...tion one operator must be a Left Hand unit and the other a Right Hand unit The two motors of the Bi Parting GS4000 s will be wired in parallel BOTH motors will run until both are shut off If the two g...

Страница 14: ...14 C INSTALLING THE OPERATOR Figure 15 Bi Parting Installation Limit Motor Wiring Diagram 110092...

Страница 15: ...sary as the GS4000 control board 24 VAC output is not referenced to ground See Figure 16 and the following text for proper connection FOUR WIRE RECEIVERS Four wire receivers replace the spade terminal...

Страница 16: ...from a location where it will be switched off at the GS4000 Power Switch CONNECTING THE VEHICLE DETECTOR For a REVERSING LOOP connection of the Vehicle Detector the relay or presence output of the Det...

Страница 17: ...ME DESCRIPTION 1 24 VAC Provides maximum 10 VA auxiliary power for accessories 2 24 VAC Provides maximum 10 VA auxiliary power for accessories 3 ALTERNATE Momentary input must be released and re enter...

Страница 18: ...continuous signal This input is active only when referenced to the opening direction it has no effect on the gate when closing or about to close If activated when the gate is opening the gate will st...

Страница 19: ...operation as described in the text that follows OPEN CLOSE PUSH BUTTON ENABLE DISABLE PATENT NO 6 611 205 Switch S1 controls the Push Button Enable Disable Feature SWITCH 1 OFF Activating the Open or...

Страница 20: ...the application of power 1 Check that the GS4000 power switch is off 2 Check that the breaker at the power panel is on 3 With a voltmeter on the proper scale check that the line voltage at terminals...

Страница 21: ...tact Sensor light comes on remains on until the connection is removed Observe that the both Motor Open and Motor Close lights are momentarily ON then the Motor Open light goes out and the Motor Close...

Страница 22: ...ment run the GS4000 open and closed several times to ensure that the positions set will be retained SMART SETTING MAXIMUM RUN TIMER The GS4000 is equipped with a Self adjusting MAximum Run Timer SMART...

Страница 23: ...LM IN BOTH DIRECTIONS OF TRAVEL REPEAT THIS TEST UNTIL YOU ARE SATISFIED YOU HAVE THE MOST SENSITIVE SETTING OF THE POTENTIOMETERS Disconnect the crank arm from the output shaft to permit re installat...

Страница 24: ...signs shipped with your GS4000 Operator See Figure 4 Page 5 of this manual must be installed in prominent positions on both sides of your gate Keep them clean and legible Read and put into practice th...

Страница 25: ...ontact sensors After adjusting the force or limits of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death KNOW YOUR GATE AR...

Страница 26: ...26 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 106359 Figure 27 GS4000 Mechanical Unit Exploded View MECHANICAL UNIT EXPLODED VIEW...

Страница 27: ...HANDY BOX 1 7 8 DEEP 19 102735 HANDY BOX COVER WITH LABEL SCREWS 20 010231 CLUTCH DISC ITEM PART DESCRIPTION 1 109966 CONTROL BOX W COVER 2 110074 CONTROL BOARD 3 100997 CIRCUIT BREAKER 4 010412 ON O...

Страница 28: ...labor charges for dismantling or reinstalling a repaired or replaced unit or replacement batteries These warranties are in lieu of all other warranties either expressed or implied All implied warranti...

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