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A:

 GATE SYSTEM DESIGN INSTALLATION  

increases as the gate swings open. 

 PROTECT THIS "PINCH 

POINT" SO THIS HAZARD IS AVERTED.  

See Figure 3. 

• 

CONSIDER ALL OTHER "PINCH POINTS" IN YOUR 
DESIGN of the gate system.  Observe the arm as it opens and the 
two arm pieces swing past each other.  Use protective measures to 
reduce hazards at this location.  Restrict access to the arm motion.  
See Figure 3. 

• 

DO NOT consider the built-in overload detector as the primary 
defense system.  Consider all options in the gate system design. 

• 

DO NOT connect any auxiliary equipment to the GS4000 
(detectors, card readers, etc.) until the gate operator and all its 
functions are fully tested.  Only connect one device at a time and 
ensure its proper function(s) before moving on to the next device. 

• 

DO NOT locate any control device (key switch, switch, key pad, 
card reader, etc.) in a position where it may be activated by a 
person reaching through the gate or while touching the gate in any 
manner.  Locate all control devices a minimum of 10 feet from the 
gate when opened or closed. 

• 

Outdoor or easily accessible controls must be of the security type 
to prevent unauthorized use of the system. 

• 

Install all devices that will open or close the gate in such a manner 
that THE GATE WILL BE IN FULL VIEW WHEN THE 
DEVICE IS OPERATED.  

• 

Before activating the "timer to close" option of the GS4000, 
ENSURE THE PERSONAL ENTRAPMENT PROTECTION 
DEVICES (operator reversing feature, edges, photocells) ARE 
OPERATING and install VEHICLE DETECTOR LOOPS AND 
VEHICLE DETECTORS for protection of user vehicles.  Read the 
manual for information on the installation of these devices. IF 
VEHICLE DETECTOR LOOPS HAVE BEEN INSTALLED TO 
PREVENT THE GATE FROM CLOSING ON A VEHICLE, 
INSTRUCT THE USER TO PERIODICALLY CHECK THE 
OPERATION OF THE DETECTORS. 

• 

USE EXTREME CAUTION WHEN WORKING NEAR THE 
BELTS AND PULLEYS when the operator cover is removed.  
Apply power to the operator only when instructed to do so. 

• 

When the GS4000 Control Box cover is removed, high voltage 
will be exposed.  EVEN IF THE RED POWER LIGHT IS NOT 
LIGHTED, HIGH VOLTAGE AC MAY STILL BE PRESENT 
ON TERMINALS L1 AND L2.  NEVER LEAVE THE 
INSTALLATION WITH THE CONTROL BOX COVER 
REMOVED.  

• 

ALWAYS TURN  OFF THE POWER BEFORE ATTEMPTING 
SERVICE OF EITHER THE ELECTRICAL OR MECHANICAL 
SYSTEMS. 

• 

SECURELY ATTACH THE WARNING SIGNS provided with 
the GS4000 on the gate (one on the outside and one on the inside) 
where they can be seen by persons in the area of the gate to alert 
them of automatic gate operation.  (If the user refuses to have the 
warning signs installed, Allstar recommends that you note this on 
your records and have the user sign a disclaimer.)  See Figure 4. 

 

 

AS THE INSTALLER YOU ARE RESPONSIBLE FOR:

 

1  ASSURING THAT THE OWNER/END USER OF THE 

SYSTEM UNDERSTANDS ITS BASIC OPERATION AND 
SAFETY FEATURES.  IN PARTICULAR, BE SURE THE 
OWNER/END USER UNDERSTANDS THE LOCATION 
AND OPERATION OF A MANUAL DISCONNECT 
(WHERE PROVIDED) OR HOW TO OPERATE THE 
GATE M 

2  YOU ALSO HAVE THE PRIMARY RESPONSIBILITY 

OF INSURING THAT ALL POSSIBLE OPERATIONAL 
HAZARDS HAVE BEEN CONSIDERED AND 
ELIMINATED.  YOU MUST ADVISE AND WARN THE 
PURCHASER AND THE ULTIMATE USER OF ANY 
HAZARDS THAT YOU HAVE NOT BEEN ABLE TO 
ELIMINATE. 

3  POINTING OUT TO THE OWNER/END USER OF THE 

GATE SYSTEM THAT CHILDREN OR PETS ARE NOT 
ALLOWED TO PLAY ON OR NEAR THE GATE, FENCE 
OR ANY PART OF THE SYSTEM, AND THAT THE 
SAFETY INSTRUCTIONS SUPPLIED WITH THIS 
OPERATOR AND THEIR IMPLEMENTATION ARE 
THE RESPONSIBILITY OF THE OWNER/END USER. 

LEAVING THE INSTALLATION AND MAINTENANCE 
MANUAL FOR THIS OPERATOR AS WELL AS ANY 
ADDITIONAL SAFETY INFORMATION SUPPLIED 
WITH THIS OPERATOR OR OTHER COMPONENTS OF 
THE GATE SYSTEM WITH THE OWNER/END USER. 

NOT PLACING IN SERVICE THIS OPERATOR IF YOU 
HAVE ANY QUESTIONS ABOUT THE SAFETY OF THE 
GATE OPERATING SYSTEM.  CONSULT THE 
OPERATOR MANUFACTURER. 

 

DEATH

area is in sight and free of

people and obstructions.

Gate May Move at Any Time.

Do not allow children to play

in gate area or operate gate.

Operate gate only when gate

KEEP CLEAR !

CAN CAUSE

SERIOUS

INJURY OR

MOVING GATE

Figure 4 

104880 

Содержание ANSI/UL 325

Страница 1: ...for Vehicular gate operators GATE STAR 4000 Model GS4000 Heavy Duty Commercial Vehicular Swing Gate Operator READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE SAVE THESE INSTRUCTIONS 104950 Seria...

Страница 2: ...ere to protect you and your equipment Pay close attention to these boxes as you follow the manual WARNING Indicates a MECHANICAL hazard of INJURY OR DEATH Gives instructions to avoid the hazard CAUTIO...

Страница 3: ...cal parts Whether the overload is activated before the Torque Limiter slips will depend upon the tightness of the adjustment of the Torque Limiter This adjustment will be explained in the final check...

Страница 4: ...re a handhold or toehold may be achieved injuries may occur when people put arms through the openings or children ride the gate by standing on the bars and holding on to the gate THIS POTENTIAL HAZARD...

Страница 5: ...the GS4000 Control Box cover is removed high voltage will be exposed EVEN IF THE RED POWER LIGHT IS NOT LIGHTED HIGH VOLTAGE AC MAY STILL BE PRESENT ON TERMINALS L1 AND L2 NEVER LEAVE THE INSTALLATIO...

Страница 6: ...r attention to the bolt pattern and the location of the mounting holes with respect to the center line of the gate post It is critical for the proper operation of the Arm that the center line of the s...

Страница 7: ...O K DO NOT USE ANY PVC INSULATED WIRE PVC insulation will absorb moisture that may affect Detector operation WIRE SIZE SHOULD BE 16 GA STRANDED OR LARGER VEHICLE DETECTOR LOOP BLANKING FOR SWING GATES...

Страница 8: ...lt Amperes Watts IF TWO MECHANICAL UNITS ARE TO BE USED FOR A BI PARTING GATE SYSTEM THEN A 1000 VOLT AMPERE WATT TRANSFORMER MUST BE USED Operating from a three 3 phase line will require the use of a...

Страница 9: ...or connecting accessory equipment to the control box terminal strip and for limit switch control wires 7 Four 1 2 diameter concrete redhead bolts with hex nuts flat washers and lock washers For attach...

Страница 10: ...n accordance with the drawing of Figure 6 INSTALLING THE GS4000 ARM Temporarily locate the Gate Bracket on the Gate with C clamps or by tack welding Install the gate bracket to the gate so the gate ar...

Страница 11: ...t entry Run a flexible water tight conduit from the service junction box to the GS4000 CONTROL BOX Pull three 14 wires from the service junction box in this conduit to the GS4000 Control Box If the GS...

Страница 12: ...eriod of time is long enough to damage solid state components and many times other components The key to success is a very low resistance path from the surge protector to ground for these currents in...

Страница 13: ...tion one operator must be a Left Hand unit and the other a Right Hand unit The two motors of the Bi Parting GS4000 s will be wired in parallel BOTH motors will run until both are shut off If the two g...

Страница 14: ...14 C INSTALLING THE OPERATOR Figure 15 Bi Parting Installation Limit Motor Wiring Diagram 110092...

Страница 15: ...sary as the GS4000 control board 24 VAC output is not referenced to ground See Figure 16 and the following text for proper connection FOUR WIRE RECEIVERS Four wire receivers replace the spade terminal...

Страница 16: ...from a location where it will be switched off at the GS4000 Power Switch CONNECTING THE VEHICLE DETECTOR For a REVERSING LOOP connection of the Vehicle Detector the relay or presence output of the Det...

Страница 17: ...ME DESCRIPTION 1 24 VAC Provides maximum 10 VA auxiliary power for accessories 2 24 VAC Provides maximum 10 VA auxiliary power for accessories 3 ALTERNATE Momentary input must be released and re enter...

Страница 18: ...continuous signal This input is active only when referenced to the opening direction it has no effect on the gate when closing or about to close If activated when the gate is opening the gate will st...

Страница 19: ...operation as described in the text that follows OPEN CLOSE PUSH BUTTON ENABLE DISABLE PATENT NO 6 611 205 Switch S1 controls the Push Button Enable Disable Feature SWITCH 1 OFF Activating the Open or...

Страница 20: ...the application of power 1 Check that the GS4000 power switch is off 2 Check that the breaker at the power panel is on 3 With a voltmeter on the proper scale check that the line voltage at terminals...

Страница 21: ...tact Sensor light comes on remains on until the connection is removed Observe that the both Motor Open and Motor Close lights are momentarily ON then the Motor Open light goes out and the Motor Close...

Страница 22: ...ment run the GS4000 open and closed several times to ensure that the positions set will be retained SMART SETTING MAXIMUM RUN TIMER The GS4000 is equipped with a Self adjusting MAximum Run Timer SMART...

Страница 23: ...LM IN BOTH DIRECTIONS OF TRAVEL REPEAT THIS TEST UNTIL YOU ARE SATISFIED YOU HAVE THE MOST SENSITIVE SETTING OF THE POTENTIOMETERS Disconnect the crank arm from the output shaft to permit re installat...

Страница 24: ...signs shipped with your GS4000 Operator See Figure 4 Page 5 of this manual must be installed in prominent positions on both sides of your gate Keep them clean and legible Read and put into practice th...

Страница 25: ...ontact sensors After adjusting the force or limits of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death KNOW YOUR GATE AR...

Страница 26: ...26 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 106359 Figure 27 GS4000 Mechanical Unit Exploded View MECHANICAL UNIT EXPLODED VIEW...

Страница 27: ...HANDY BOX 1 7 8 DEEP 19 102735 HANDY BOX COVER WITH LABEL SCREWS 20 010231 CLUTCH DISC ITEM PART DESCRIPTION 1 109966 CONTROL BOX W COVER 2 110074 CONTROL BOARD 3 100997 CIRCUIT BREAKER 4 010412 ON O...

Страница 28: ...labor charges for dismantling or reinstalling a repaired or replaced unit or replacement batteries These warranties are in lieu of all other warranties either expressed or implied All implied warranti...

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