Abicor Binzel MB EVO PRO, Руководство по эксплуатации

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EN - 28
4 Commissioning MB EVO PRO/MB EVO
3.2 Illustrations used
All illustrations can be found at the beginning of the operating instructions.
4 Commissioning
Carry out all steps in the specified sequence.
4.1 Preparing the welding torch for installation of the cable assembly
1
Switch off the power source and unplug the power plug.
2
Switch off the gas and compressed air connector.
4.2 Equipping the torch neck
The MIG/MAG manual welding torches are fully equipped upon delivery.
Information about replacing wear parts and about the wire guide can be
found here:  8 Maintenance and cleaning on page EN - 29
4.3 Connecting the cable assembly, fig. A
1
At the wire feeder: insert the central plug in the connecting socket.
2
At the wire feeder: secure the cable assembly with the connection nut.
3
Coolant: connect the flow line (blue) and return line (red).
• Check the coolant’s minimum fill level.
• Recommendation: use
ABICOR BINZEL
BTC coolant.
• To prevent damage to the welding machine, do not use deionized or
demineralized water.
• Purge the coolant circuit the first time the equipment is commissioned and
with every cable assembly replacement.
4.4 Purging the coolant circuit, fig. B
1
Place the collection receptacle below the coolant return connector (red).
2
Loosen the coolant return hose at the coolant recirculator and hold it over
a collection receptacle.
3
Seal the opening on the coolant return hose. Open and close it multiple
times. Repeat this process until the coolant flows into the collection
receptacle continuously and without air bubbles.
Type Type of cooling MB EVO PRO MB EVO Duty cycle Wire

Gas flow rate
Load Load
CO
2
M21 CO
2
M21
A A A A % mm L/min
15 Air - - 180 180 35 0.6–1.0 10–18
180 150 150 150 60
25 Air 230 200 230 200 60 0.8–1.2 10–18
24 Air 250 220 250 220 60 0.8–1.2 10–18
26 Air 270 240 270 240 60 0.8–1.2 10–18
36 Air 320 290 320 290 60 0.8–1.2 10–20
240 D Liquid 325 300 300 270 100 0.8–1.2 10–20
401 D Liquid 450 400 400 350 100 0.8–1.6 10–20
401 Liquid 475 425 450 400 100 0.8–1.6 10–20
501 D Liquid 550 500 500 450 100 1.0–1.6 10–20
501 Liquid 575 525 550 500 100 1.0–1.6 10–20
Tab. 2 Product-specific torch data (EN 60974 - 7)
Cooling data Cable assembly
Flow temp. Max. 40 °C Standard length L 3.00 m, 4.00 m, 5.00 m
Flow Min. 1.5 l/min Coolant connection Plug-in nipple with nom. diam. 5
Flow pressure Min. 2.5 bar/max. 3.5 bar Cooling device output Min. 800 W
Control lead 2 lead
Tab. 3 Cooling data/cable assembly
DANGER
Risk of injury due to unexpected start
Turn off the entire system prior to assembling, disassembling or servicing parts of the device.
• Close all supply lines.
• Disconnect the electrical power supply.
DANGER
Risk of injury and device damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the device. The product warranty will be rendered invalid if
work is carried out on the product by unauthorized persons.
• Only qualified personnel are permitted to perform work on the device or system.