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This instruction manual covers safety aspects,

handling and transport, storage, unpacking,

preparation, installation, operation, adjustments,

maintenance, troubleshooting, repair work and

servicing plus parts list of the

3M-Matic

Tape Application Monitor (TAM)

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition December 2018

The manufacturer reserves the right to change

the product at any time without notice.

Содержание Tape Application Monitor

Страница 1: ...S EQUIPMENT Read understand and follow all safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section T...

Страница 2: ...ance troubleshooting repair work and servicing plus parts list of the 3M Matic TM Tape Application Monitor TAM 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edit...

Страница 3: ...dhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Technical Assistance Replacement Parts and Additional Manuals Fortechnical assistance contact our help line at 1 800 328 1390 Prov...

Страница 4: ...ed with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required A...

Страница 5: ...Lower Outboard Dancer Arm Assembly Upper Arm Assembly Box Present Sensing Assembly Mounting Procedure Attaching the Brackets Adjusting the Low Tape Sensor Setting the PLC Application Parameters Theor...

Страница 6: ...5...

Страница 7: ...se sealer when a tape related malfunction occurs In addition the control system will turn on an indicator light that is located on the control panel Equipped with the ability to control up to two Accu...

Страница 8: ...amage aris ing from this 3M equipment whether direct indirect special incidental or consequential regardless of the legal theory asserted including breach ofwarranty breach of contract negligence or s...

Страница 9: ...ymbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT To reduce the risk associated with mechanical and electrical hazards Read unde...

Страница 10: ...In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety Replacement part numbers for individual labels are shown in the following figure and a...

Страница 11: ...Skill 2a Electrical Maintenance Technician This operator is trained to use the machine as the MA CHINE OPERATOR and in addition is able to work with thesafetyprotectiondisconnected tomakeadjustments...

Страница 12: ...been designed and tested to work with the following 3M Matic case sealers 200a 800ab 800asb 800r 800rks 800rf 7000a 7000r 8000a and 8000af Additional information is required for 800rks and 800rf appl...

Страница 13: ...l box One spare strain relief cord grip PG 7 is available for ad ditional input and or output control signals Examples of control signals include disabling a remote conveyor interfaceto a host control...

Страница 14: ...rf the recommended mounting position is on the underside of the machine s electrical control box Control Box Assembly Note Because holes do not already exist in the electrical box of the 800rks and 80...

Страница 15: ...5 22 18 TAM Application Monitor Yype 21800 Page 9 44 0009 2048 6 ECO 0078483 Figure 2 1 200a 7000a Pro 7000r Pro Figure 2 2 800ab 800asb 8000a Figure 2 3 800r Figure 2 4 8000af Figure 2 5 800rf 800rks...

Страница 16: ...ine the correct mounting location 4 Place and hold the lower dancer arm assembly on the bottom of the right hand drive frame so the dancer arm roller is in contact with the tape drum Figures 2 6 and 2...

Страница 17: ...a 0 25 inch 6 5mm hole at the marks made in step 7 Note Carefully remove any burrs on the case sealer frame before fastening the dancer arm assembly 9 Fasten the dancer arm assembly to the case seale...

Страница 18: ...he appropriate bracket See Figures 2 12 using the M6 screws and washers 2 Remove the tape supply roll from the upper tape drum 3 Remove the fasteners used to secure the tape drum bracket to the inner...

Страница 19: ...lications with top taping only the position should be chosen using the upper taping head cutoff bracket The sensor must also be positioned to detect the lowest height box withoutbeingblockedbytapinghe...

Страница 20: ...as it passes through the machine 9 Mark the final position 7 Slide the sensor and reflector brackets as required until the light LED on the sensor turns On Note The sensor LED is On whenever the senso...

Страница 21: ...re marked to indicate the appropriate sensor connection i e UD Upper Dispensing sensor US Upper low tape Supply sensor LD Lower Dispensing sensor LS Lower low tape Supply sensor Important Cables must...

Страница 22: ...f this manual for further information on this feature The sensor should be positioned to allow the opera tor ample time to replace the tape roll before ad versely affecting your production process whe...

Страница 23: ...erify the screen shown is displayed on the HMI unit Figure 2 18 Press the SYS CONFIG Page to displaythe HMI display shown in Figure 2 19 Starting with the taping heads to monitor press the lower left...

Страница 24: ...esents the maximum time to process a box before enabling a fault condition Typically if this time is exceeded a box jam has occurred and the case sealer is shut down to prevent premature belt wear Fig...

Страница 25: ...velocities to ensure that both the tape apply and cut velocities are in acceptable ranges after setup When completed press the PAGE EXIT to return to the main menu To reduce the risk associated with...

Страница 26: ...configura tion and operating parameters for the application Operational Explanation The box present sensor assembly consists of a reflec tor and a sensor mounted on opposite sides of the case sealer...

Страница 27: ...ape applied successfully between positions illustrated in Figures 3 2 to 3 3 A fault will be generated if either condition is satisfied The first filter is a general calculation that compares the calc...

Страница 28: ...and stop after the tape is cut and ve locity V2 will be significantly less than V1 The sys tem compares V2 to V1 and if that value is greater than 60 of V1 a TAPE DID NOT CUT fault will be generated a...

Страница 29: ...d Simply lift from the case sealer to replace the supply roll Place the taping head back into the machine with the new tape roll Figure 4 2 4 Verifythatthesupplyrolliscontactthedancerarm roller for pr...

Страница 30: ...display and note the values that appear on the screen after box goes through machine Verify both the apply and cut values i e velocities inches sec for each taping head being used In general the expe...

Страница 31: ...not apply to box Check tape supply roll Tape is broken not on taping head apply roller or supply roll is empty Correct then RESET by pressing the Start PB on case sealer LOWER Taping Head Tape did not...

Страница 32: ...or TAM to monitor properly Insure to allow a minimum gap of 18 inches between boxes RESET by pressing the Start PB on the case sealer LOWER Taping Head Internal overflow error PLC error or LOWER TAPE...

Страница 33: ...ER Taping Head Internal overflow error Refer to the trouble shooting section 25 Box Jam Case Sealer Disabled 66 BOX INTERVAL ERROR Boxes too close together Refer to the trouble shooting section Operat...

Страница 34: ...the application as follows Reference Settable Timers section in this manual TH051 2 FACTORY SETTING Represents the time for the leading edge of the box to travel from box present sensor to the tape h...

Страница 35: ...ed press the PAGE EXIT to return to the main menu Example Timer TH051 Calculation 1 Example Timer TH051 Calculation 2 Belt Speed Distance from box presence sensor to lower cut off bracket of taping he...

Страница 36: ...outer knurled surface of the roller is clean and not greatlyworn If any ofthe above conditions occur this could cause the roller to slip and not properly turn in response to a turning tape supply rol...

Страница 37: ...edge of the box to travel from the box present sensor to within of the end of the cutoff bracket for lower taping head If only the up per taping head is monitored adjust to within of the upper head s...

Страница 38: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 32 44 0009 2048 6 ECO 0078483...

Страница 39: ...or when the operator presses the ON push button of the case sealer after an error has occurred When PLC input 000 is off all inputs are ignored and tape monitoring will not take place until the case s...

Страница 40: ...ECO 0078483 Electrical Diagram To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or...

Страница 41: ...2048 6 ECO 0078483 Electrical Diagram To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintena...

Страница 42: ...stance 0 Standard 1 Offset DM0105 Case Sealer Belt Speed 0 15 ips 1 20 ips 2 30 ips TH051 Represents the distance in time from the box present sensor to within from the end of the lower taping head cu...

Страница 43: ...ter indicator of post cut conditions but allows the box to travel further i e escape the case sealer before turning off the case sealer in the advent of a fault This value is typically set at 80 100 h...

Страница 44: ...following spare parts be ordered and kept on hand Qty Part Number Description 2 26 1006 1320 2 Fuse Slo Blow 5X20mm 1 25A Littelfuse 2181 25 Part Number Option Accessory For additional information on...

Страница 45: ...ber Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been...

Страница 46: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 40 44 0009 2048 6 ECO 0078483...

Страница 47: ...an ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 41 44 0009 2048 6 ECO 0078483 Tape Application Monitor TAM Figure 6 1 Figure 6 3 Figure 6 6 Figure 6 4 Figure 6 5 Frame Assemblies...

Страница 48: ...Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 42 44 0009 2048 6 ECO 0078483 Figure 6 1 Tape Application Monitor TAM 12 4 18 18 17 1 16 17 20 21 11 15 10 16 7 8 2 6 9 9 13 11 17 17 22...

Страница 49: ...26 1014 8755 6 Capscrew Soc Hd Dr M6 X 1 0 X 16mm Lg Stl Zn Plt 12 12 7990 7756 0 Screw Shoulder Hex Soc Dr 5 16 Dia X 62 Lg A Stl 13 26 1016 2494 3 Nut Loc Hex Nylon Insert Steel 1 4 20 A Stl Zn Plt...

Страница 50: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 44 44 0009 2048 6 ECO 0078483 Figure 6 2 Tape Application Monitor TAM 11 9 2 8 1 5 3 8 11 7 9 13 14 12 15 9 4 6 10...

Страница 51: ...n Plt 7 26 1016 2494 3 Nut Loc Hex Nylon Insert Steel 1 4 20 A Stl Zn Plt 8 26 1016 2466 1 Sensor Prox NPN 2mm M8 Omron E2A S08KS02 M5 C1 9 26 1000 0010 3 Washer Plain A Stl Narrow M6 10 26 1016 2496...

Страница 52: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 46 44 0009 2048 6 ECO 0078483 Figure 6 3 Tape Application Monitor TAM 8 6 1 2 3 9 4 5 7 8...

Страница 53: ...ft Roller 4 78 8137 0006 5 Roller Assembly 5 78 8656 4012 8 Ring Retaining E Ring Waldes 5133 50 1 2 Shaft 6 26 1014 8756 4 Capscrew Hex Soc Dr M6 X 1 0 X 20mm Lg Zn Plt 7 26 1014 8755 6 Capscrew Hex...

Страница 54: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 48 44 0009 2048 6 ECO 0078483 Figure 6 4 Tape Application Monitor TAM 5 4 1 2 3 6...

Страница 55: ...r 2 78 8017 9318 9 Washer Plain M8 Narrow A Stl Zn Plt 3 26 1016 2500 7 Capscrew Hex Hd M8 X 1 0 X 16mm Lg A Stl Zn Plt 4 26 1014 8756 4 Capscrew Hex Soc Dr M6 X 1 0 X 20mm Lg Zn Plt 5 26 1000 0010 3...

Страница 56: ...tion Monitor Yype 21800 Page 50 44 0009 2048 6 ECO 0078483 Tape Application Monitor TAM Figure 6 5 45 44 46 25 59 30 5 1 20 4 52 42 32 41 6 7 29 31 12 11 9 10 8 39 27 28 54 53 36 37 65 62 61 26 35 19...

Страница 57: ...88 3 Strain Relief Straight LiquidTight Thru 114 250 Dia PG 7 Hub Heyco 3208 32 26 1011 5441 2 Strain Relief Straight LiquidTight Thru 230 395 Dia PG11 Hub Heyco 3214 35 26 1016 2483 6 Relay Solid Sta...

Страница 58: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 52 44 0009 2048 6 ECO 0078483 Figure 6 6 Tape Application Monitor TAM 1 1 3 5 3 4 2 6...

Страница 59: ...t Bed Sensor 2 26 1016 2470 3 Switch PhotoElectric W Reflector Omron E3F2 R2C4 P1 3 26 1014 5501 8 Washer Plain M3 Narrow A Stl Zn Plt 4 DY 1102 0041 6 Capscrew Button Hd Soc Dr M3 X 12mm Lg A Stl Zn...

Страница 60: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 54 44 0009 2048 6 ECO 0078483...

Страница 61: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 55 44 0009 2048 6 ECO 0078483...

Страница 62: ...North American ENG Date Released 05 22 18 TAM Application Monitor Yype 21800 Page 56 44 0009 2048 6 ECO 0078483...

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