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Page 6 

ENGLISH

  

 

Zodiac VS FloPro

 Variable-Speed Pump   

|

   Installation & Operation Manual

3.1.3.3 

Installation Recommendations

1. 

If the pump is located below water level, 

isolation valves must be installed on both sides 

of the pump to prevent the back flow of pool 

water during any routine or required servicing.

2. 

FHP Pumps come equipped with unions on both 

the suction and discharge ports. This feature 

simplifies installation and service and eliminates 

the possibility of leaks at threaded adapters.

3. 

The piping must be well supported and not 

forced together where it will experience constant 

stress.

4. 

Always use properly sized valves. Zodiac 

Diverter Valves and Ball Valves typically have 

the best flow capabilities.

5. 

Use the fewest fittings possible. Each additional 

fitting has the effect of moving the equipment 

farther away from the water. 

NOTE

  If more than ten (10) suction fittings are needed, the 

pipe size must be increased. 

3.2  Electrical Installation

3.2.1  Bonding and Grounding

1. 

Bond the motor using the provided external lug. 

 WARNING

Always disconnect the power source before working 

on a motor or its connected load. 

 WARNING

Make sure that the control switch, time clock, or 

control system is installed in an accessible location, 

so that in the event of an equipment failure or a loose 

plumbing fitting, the equipment can be turned off. This 

location must not be in the same area as the pool 

pump, filter, and other equipment. 

 

3.3  Conduct Pressure Testing

 WARNING

When pressure testing a system with water, air 

is often trapped in the system during the filling 

process. This air will compress when the system is 

pressurized. Should the system fail, this trapped air 

can propel debris at a high speed and cause injury. 

Every effort to remove trapped air must be taken, 

including opening the bleed valve on the filter and 

loosening the pump basket lid while filling the pump.

 WARNING

Trapped air in the system can cause the filter lid 

to be blown off, which can result in death, serious 

injury, or property damage. Be sure all air is properly 

purged out of the system before operating. DO NOT 

USE COMPRESSED AIR TO PRESSURE TEST OR 

CHECK FOR LEAKS.

 WARNING

Do not pressure test above 35 PSI. Pressure 

testing must be done by a trained pool professional. 

Circulation equipment that is not tested properly might 

fail, which could result in severe injury or property 

damage.

 WARNING

When pressure testing the system with water, it is 

very important to make sure that the pump basket lid 

is completely secure.

1. 

Fill the system with water, using care to 

eliminate trapped air.

2. 

Pressurize the system with water to no more 

than 

35 PSI

.

3. 

Close the valve to trap pressurized water in the 

system.

4. 

Observe the system for leaks and/or pressure 

decay.

Lid with

Locking

Ring

and

Seal

Pump

Debris

Trap

Basket

(Inside

Pump)

Figure 2.  Exploded View of Pump

Summary of Contents for VS FloPro E3 Series

Page 1: ...oduct read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imprope...

Page 2: ...uidelines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Sectio...

Page 3: ...dition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the backw...

Page 4: ...ssure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These pa...

Page 5: ...bing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as cracks dents or a bent base If damage is found...

Page 6: ...quipment can be turned off This location must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is...

Page 7: ...ten only Make sure all valves are open and the unions are tight 5 Restore power to the pump Then turn on the pump by following the instructions in the appropriate manual ePump Controller Owner s manua...

Page 8: ...easily into place Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7...

Page 9: ...ump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...onal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look inside the...

Page 11: ...he impeller counter clockwise to unscrew it 9 Inspect the impeller and diffuser for signs of rubbing and or damage 6 3 2 1 Impeller Reassembly 1 Press the new carbon face seal half see Figures 16 and...

Page 12: ...o ring 8 Slide the diffuser into the mating hole in the pump body While supporting the motor start two 2 screws on opposite sides This will hold the motor in position while you start the other six 6 s...

Page 13: ...erly disconnect the electrical wiring at the pump motor WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the VS FHP pump electrical circuit before starting the procedure W...

Page 14: ...has left the filter close the pressure relief valve NOTE Zodiac Pool Systems Inc recommends that the mechanical seals be replaced at the same time the motor is replaced See Section 6 3 3 Mechanical Se...

Page 15: ...Page 15 ENGLISH Zodiac VS FloPro Variable Speed Pump Installation Operation Manual 7 2 Exploded View...

Page 16: ...nal S A S U used under license All trademarks referenced herein are the property of their respective owners 2012 Zodiac Pool Systems Inc H0394700 Rev A 1212 Zodiac Group Australia 219 Woodpark Road Sm...

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