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Page 9 

ENGLISH

  

 

Zodiac VS FloPro

 Variable-Speed Pump   

|

   Installation & Operation Manual

Section 6.  Troubleshooting and Repair

Zodiac Group Australia Pty Ltd strongly recommends that you call a qualified service technician to perform any 

repairs on the filter/pump system. To locate a qualified technician, visit 

www.zodiac.com.au

 and click on “

Pool 

Maintenance - Zodiac Product Support

”.

6.1  Troubleshooting

Symptom

Possible Cause/Solution

The cleaning/circulating 

system is not operating 

correctly.

Verify that skimmer baskets, pump basket and other screens are clean. Clean as 

necessary.
Check filter and clean as necessary.
Check valve positions. Adjust as necessary. 

NOTE

  Multiple pieces of equipment operating at one time (for example, waterfalls, 

spa jets, and surface returns) will affect the proper operation of the cleaning system.
Check the cleaning system manual to ensure that the system is adjusted according to 

the manufacturer's recommendations.

Bubbles are present in the 

pump basket.

Air is in the system. Check the pool or spa water level to ensure that it is at the 

proper level and air is not being drawn into the suction piping. If the water is at the 

normal level, turn off the pump. Turn the lid's locking ring counter-clockwise until 

'START' aligns with the ports. Remove the lid and check for debris around the lid seal 

seat OR improper installation of the lid seal, as either condition will allow air to leak 

into the system. Clean the lid seal and replace it on the lid. Replace the lid on the 

pump housing. Align 'START' with the ports and turn the locking ring clockwise until 

'LOCKED' aligns with the ports. 

Hand-tighten

 the lid to make an air-tight seal. 

Do not 

use any tools to tighten the lid. 

Turn the pump back on.

Air leaks are still present.  

Check the suction side piping union. While the pump is running, try to tighten the 

union. If this does not stop the air leak, turn off the pump. Loosen both unions and 

slide the pump out of the way. Remove, clean, and re-install both union o-rings.
Reposition the pump next to the piping and secure the union nuts to the pump. With 

clean union o-rings, hand-tightening of the unions should create a seal. If the unions 

still do not seal, gently tighten with a large pair of tongue-and-groove pliers. 

Do not over-tighten

.

There is no air in the 

system, but the pressure is 

still low.

It is possible that debris is caught in the pump impeller. The pump impeller moves the water, 

and the vanes in the impeller can become blocked with debris. See 

Section 6.2, Service 

Technician Maintenance, 6.2.1, Blocked Impeller, 

in this manual for more information.

There is no debris blocking 

the impeller 

and

 the 

pressure is still low.

The pump impeller and diffuser are showing signs of normal wear. Have a qualified 

service technician check the impeller and diffuser and replace as necessary.
If the pump is part of a relatively new installation, it could be an electrical problem. 

Contact a qualified service technician. Have the technician check for loose electrical 

connections and check the voltage at the pump motor while it is in operation. The 

voltage must be within 10% of the motor's data plate rating. If the voltage is not within 

10%, contact a qualified electrician and/or the local power service provider. 
Pump seal is leaking air. Have a qualified service technician replace the seal. 

The pump is leaking water 

between the motor and 

pump body.

This is caused by a damaged or failed mechanical seal. Replace the seal. See 

Section 6.2, Service Technician Maintenance, 6.2.3, Mechanical Seal Replacement,

 

in this manual.

The pump gets hot and 

shuts off periodically.

Make sure that there is adequate room around the motor to circulate air and keep the 

motor cool. Have a qualified electrician check for loose connections and check the 

voltage at the pump motor while it is in operation. The voltage must be within 10% 

of the motor's data plate rating. If the voltage is not within 10%, contact a qualified 

electrician and/or the local power service provider.

Summary of Contents for VS FloPro E3 Series

Page 1: ...oduct read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imprope...

Page 2: ...uidelines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Sectio...

Page 3: ...dition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the backw...

Page 4: ...ssure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These pa...

Page 5: ...bing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as cracks dents or a bent base If damage is found...

Page 6: ...quipment can be turned off This location must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is...

Page 7: ...ten only Make sure all valves are open and the unions are tight 5 Restore power to the pump Then turn on the pump by following the instructions in the appropriate manual ePump Controller Owner s manua...

Page 8: ...easily into place Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7...

Page 9: ...ump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...onal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look inside the...

Page 11: ...he impeller counter clockwise to unscrew it 9 Inspect the impeller and diffuser for signs of rubbing and or damage 6 3 2 1 Impeller Reassembly 1 Press the new carbon face seal half see Figures 16 and...

Page 12: ...o ring 8 Slide the diffuser into the mating hole in the pump body While supporting the motor start two 2 screws on opposite sides This will hold the motor in position while you start the other six 6 s...

Page 13: ...erly disconnect the electrical wiring at the pump motor WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the VS FHP pump electrical circuit before starting the procedure W...

Page 14: ...has left the filter close the pressure relief valve NOTE Zodiac Pool Systems Inc recommends that the mechanical seals be replaced at the same time the motor is replaced See Section 6 3 3 Mechanical Se...

Page 15: ...Page 15 ENGLISH Zodiac VS FloPro Variable Speed Pump Installation Operation Manual 7 2 Exploded View...

Page 16: ...nal S A S U used under license All trademarks referenced herein are the property of their respective owners 2012 Zodiac Pool Systems Inc H0394700 Rev A 1212 Zodiac Group Australia 219 Woodpark Road Sm...

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