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Page 7 

ENGLISH

  

 

Zodiac VS FloPro

 Variable-Speed Pump   

|

   Installation & Operation Manual

Section 4.  Operation

4.1  Start-up

CAUTION

Never run the pump without water. Running the 

pump “dry” for any length of time can cause severe 

damage to both the pump and motor and will void the 

warranty.

If this is a new pool installation, make sure all piping 

is clear of construction debris and has been properly 

pressure tested. The filter should be checked for 

proper installation, verifying that all connections and 

clamps are secure according to the manufacturer’s 

recommendations.

 WARNING

To avoid risk of property damage, severe personal 

injury or death, verify that all power is turned off 

before starting this procedure.

1. 

Release all pressure from the system and open 

the filter pressure release valve.

2.   Depending on the location of the pump, do one 

of the following:

-  If the pump is located below the water level of 

the pool, open the filter pressure release valve to 

prime the pump with water.

-  If the pump is located above the water level of 

the pool, remove the lid and fill the basket with 

water before starting the pump.

3. 

Prior to replacing the lid, check for debris 

around the lid o-ring seat. Debris around the lid 

o-ring seat will cause air to leak into the system 

and will make it difficult to prime the pump. 

4. 

Hand-tighten the lid to make an air tight seal. 

Do not use any tools to tighten the lid: hand-

tighten only. Make sure all valves are open and 

the unions are tight.

5. 

Restore power to the pump. Then turn on the 

pump by following the instructions in the 

appropriate manual: ePump Controller Owner’s 

manual, H0352000, AquaLink

®

 RS Owner’s 

Manual, 6593, or AquaLink PDA Owner’s 

Manual, H0572300.

6. 

Once all the air has left the filter, close the 

pressure release valve.

7. 

The pump should prime. The time it takes to 

prime will depend on the elevation and length 

of pipe used on the suction supply pipe. See 

Section 3.1.3.3, Installation Recommendations, 

for proper elevation and pipe size.

8. 

If the pump does not prime and all the 

instructions to this point have been followed, 

check for a suction leak. If there is no leak, 

repeat Steps 2 through 7.

9. 

For technical assistance, call Zodiac Technical 

Support at 800.688-552.

4.2 Operational Controls

IMPORTANT

Due to an undervoltage protection placed in the 

software to protect the internal electronics, there 

may be an error during motor startup. If this situation 

occurs, simply let the motor sit without power for 

approximately 3-5 minutes to allow the capacitors to 

completely drain before restarting the motor.

NOTE

 

 

If power is removed, motor will return to the last 
speed selected when power is restored.

 

Motor will remember ON/OFF states.

 

If there is a fault, Error LED will blink. See Section 6 
more information on fault codes.

Normal Operation Mode

- For LOW speed (LED will flash when selected)

- For MEDIUM speed (LED will flash when selected)

- For HIGH speed (LED will flash when selected)

- To turn OFF (LED will flash when selected)

Figure 3.  Normal Operation Mode Controls

Summary of Contents for VS FloPro E3 Series

Page 1: ...oduct read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imprope...

Page 2: ...uidelines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Sectio...

Page 3: ...dition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the backw...

Page 4: ...ssure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These pa...

Page 5: ...bing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as cracks dents or a bent base If damage is found...

Page 6: ...quipment can be turned off This location must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is...

Page 7: ...ten only Make sure all valves are open and the unions are tight 5 Restore power to the pump Then turn on the pump by following the instructions in the appropriate manual ePump Controller Owner s manua...

Page 8: ...easily into place Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7...

Page 9: ...ump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...onal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look inside the...

Page 11: ...he impeller counter clockwise to unscrew it 9 Inspect the impeller and diffuser for signs of rubbing and or damage 6 3 2 1 Impeller Reassembly 1 Press the new carbon face seal half see Figures 16 and...

Page 12: ...o ring 8 Slide the diffuser into the mating hole in the pump body While supporting the motor start two 2 screws on opposite sides This will hold the motor in position while you start the other six 6 s...

Page 13: ...erly disconnect the electrical wiring at the pump motor WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the VS FHP pump electrical circuit before starting the procedure W...

Page 14: ...has left the filter close the pressure relief valve NOTE Zodiac Pool Systems Inc recommends that the mechanical seals be replaced at the same time the motor is replaced See Section 6 3 3 Mechanical Se...

Page 15: ...Page 15 ENGLISH Zodiac VS FloPro Variable Speed Pump Installation Operation Manual 7 2 Exploded View...

Page 16: ...nal S A S U used under license All trademarks referenced herein are the property of their respective owners 2012 Zodiac Pool Systems Inc H0394700 Rev A 1212 Zodiac Group Australia 219 Woodpark Road Sm...

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