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Page 12 

ENGLISH

  

 

Zodiac VS FloPro

 Variable-Speed Pump   

|

   Installation & Operation Manual

CAUTION

Very Important!

 To prevent damage to the seal, 

grasp the lower portion of the seal (opposite the 

carbon face) when installing it.

NOTE

  To assist assembly, use only water or soapy water as 

a lubricant. Any other lubricant will destroy the seal 

after a short period of time. 

NOTE

  Be sure to keep the seal and mating parts clean. 

2. 

While holding the motor shaft with a ¼” hex 

allen wrench, thread the impeller onto the 

motor shaft. Hand-tighten the impeller until it is 

secure. 

Do not overtighten.

 

3. 

Insert and turn the left-hand-threaded impeller 

screw counter-clockwise to tighten it.

4. 

Replace the fan cover by replacing the screws.

5. 

Replace the diffuser over the impeller, using 

care to insert alignment pins into the correct 

holes. The molded-in arrow must point toward 

the handle of the backplate. 

6. 

Replace the two (2) small Phillips-head screws. 

Tighten the screws to draw the diffuser against 

the motor backplate. 

7. 

To help prevent an airleak into the system, make 

sure the 

diffuser 

o-ring, o-ring groove, and 

o-ring seal area are clean and free of debris. If 

you removed the diffuser o-ring, m

ake sure you 

install it into the groove you removed it from. 

(See Figure 18.) 

If grease is used to retain the 

o-ring, it 

must 

be silicone based. 

Do not use 

petroleum-based grease

. It will destroy the 

o-ring. 

8. 

Slide the diffuser into the mating hole in the 

pump body. While supporting the motor, start 

two (2) screws on opposite sides. (This will hold 

the motor in position while you start the other 

six (6) screws.)

9. 

Tighten the screws lightly in a crossing “X” 

pattern using a 9/16” wrench. Start with the 

inner (middle) four (4), then the outer (top and 

bottom) four (4) to draw the backplate to the 

body in an even manner. Once all the screws 

are snug, torque in the same order to 10 foot-

pounds.

10.  If the pump is located above the water level of 

the pool, remove the lid and fill the basket with 

water before starting the pump.

11.  To help prevent an air leak into the system, 

remove any debris around the lid seal seat.

12. 

Hand-tighten

 the lid to make an air tight seal. 

Do not use any tools to tighten the lid.

13.  Open the pressure release valve on the filter and 

make sure it is clean and ready for operation. 

14.  Switch on the circuit breaker to the pump motor.
15.  Turn on the pump and check the system for 

normal operation.

16.  Once all the air has left the filter, close the 

pressure release valve.

6.3.3  Mechanical Seal Replacement

NOTE

  This is a two-part replacement process. 

The 

mechanical seal must be replaced as a set.

NOTE

  Refer to Figure 19 for an illustration of the location of 

the mechanical seal and impeller.

Pump Body

Diffuser

Diffuser O-ring

Figure 18.  Pump Body and Diffuser Exploded View

Figure 19.  Backplate, Impeller, Diffuser, Mechanical  

Seal Exploded View

Diffuser O-ring

Screws (2)

Diffuser

Impeller

Mechanical Seal

Backplate O-ring

Backplate

Self Sealing Left Hand Screw

Summary of Contents for VS FloPro E3 Series

Page 1: ...oduct read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imprope...

Page 2: ...uidelines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Sectio...

Page 3: ...dition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the backw...

Page 4: ...ssure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These pa...

Page 5: ...bing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as cracks dents or a bent base If damage is found...

Page 6: ...quipment can be turned off This location must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is...

Page 7: ...ten only Make sure all valves are open and the unions are tight 5 Restore power to the pump Then turn on the pump by following the instructions in the appropriate manual ePump Controller Owner s manua...

Page 8: ...easily into place Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7...

Page 9: ...ump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...onal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look inside the...

Page 11: ...he impeller counter clockwise to unscrew it 9 Inspect the impeller and diffuser for signs of rubbing and or damage 6 3 2 1 Impeller Reassembly 1 Press the new carbon face seal half see Figures 16 and...

Page 12: ...o ring 8 Slide the diffuser into the mating hole in the pump body While supporting the motor start two 2 screws on opposite sides This will hold the motor in position while you start the other six 6 s...

Page 13: ...erly disconnect the electrical wiring at the pump motor WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the VS FHP pump electrical circuit before starting the procedure W...

Page 14: ...has left the filter close the pressure relief valve NOTE Zodiac Pool Systems Inc recommends that the mechanical seals be replaced at the same time the motor is replaced See Section 6 3 3 Mechanical Se...

Page 15: ...Page 15 ENGLISH Zodiac VS FloPro Variable Speed Pump Installation Operation Manual 7 2 Exploded View...

Page 16: ...nal S A S U used under license All trademarks referenced herein are the property of their respective owners 2012 Zodiac Pool Systems Inc H0394700 Rev A 1212 Zodiac Group Australia 219 Woodpark Road Sm...

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