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Page 13 

ENGLISH

  

 

Zodiac VS FloPro

 Variable-Speed Pump   

|

   Installation & Operation Manual

CAUTION

Do not damage the ceramic or carbon surfaces of the 

seals. If the surfaces are damaged, leaks will occur.

1. 

To access the mechanical seal, see Section 

6.2.2, Impeller Removal and Replacement.

2. 

Remove the carbon face seal half from the 

motor shaft (See Figure 15). This is a spring-

loaded seal. Grasp the portion of the seal closest 

to the impeller body and pull the seal off, using 

a twisting motion.

3. 

Remove the motor from the backplate, 

following the steps in Section 6.3.4, Motor 

Replacement.

4. 

Place the backplate o-ring side down and force 

the ceramic seal out using a screwdriver or drift.

5. 

Turn the backplate o-ring side up and insert the 

new ceramic seal side into the backplate. Use 

great care to press the seal in squarely with your 

fingers. The ceramic is easily damaged and must 

be pressed in using only your fingers or soft 

tools. Do not use any lubricant other than water 

or soapy water.

6. 

Install the backplate by following the relevant 

steps in Section 6.3.2.1, Impeller Reassembly.

7. 

Install the motor by following the steps in 

Section 6.3.4, Motor Replacement.

6.3.4  Motor Replacement

IMPORTANT

This pump must be installed with a two-, multi-, or 

variable-speed pump motor controller.

 WARNING

To ensure continued safety and reliable operation, 

Zodiac

®

 requires that you replace the motor with a 

motor that has the identical HP rating and service 

factor (Zodiac Pool Systems, Inc. approved only).

1. 

Have a qualified service technician or 

electrician properly disconnect the electrical 

wiring at the pump motor. 

 WARNING

ELECTRICAL SHOCK HAZARD

Turn off all switches and the main breaker in the 

VS-FHP pump electrical circuit before starting the 

procedure. Wait five (5) minutes after power is 

disconnected before opening motor. Failure to comply 

may cause a shock hazard, resulting in severe 

personal injury or death.

2. 

To detach the pump housing from the motor, 

see Section 6.3.2, Impeller Removal and 

Replacement. 

3. 

Note the alignment of the backplate to the 

motor, as shown in Figure 20. Place the 

backplate motor assembly o-ring side down, 

unscrew the four 9/16” screws, and remove the 

motor. 

4. 

If installing a new motor, remove the protective 

plastic cap from the motor shaft. Place the 

motor on the backplate so that the opening in 

the motor faces the bottom of the backplate. The 

electronics controller on the motor should be at 

the 12 o’clock position. 

5. 

Replace the four (4) bolts and washers holding 

the backplate to the motor and torque to 15 foot-

pounds. See Figure 20.

6. 

To reassemble the backplate assembly to 

the housing, see Section 6.3.2.1, Impeller 

Reassembly.

7. 

If the pump is located above the water level of 

the pool, remove the lid and fill the basket with 

water before starting the pump.

8. 

To help prevent an air leak into the system, 

remove any debris around the lid seal seat.

9. 

Hand-tighten

 the lid to make an air tight seal. 

Do not use any tools to tighten the lid.

10.  Open the pressure release valve on the filter and 

make sure it is clean and ready for operation. 

11.  Have a qualified service technician or electrician 

properly connect the electrical wiring at the 

pump motor.

12.  Turn on the electrical power to the pump motor 

using your controller and check the system for 

normal operation.

Summary of Contents for VS FloPro E3 Series

Page 1: ...oduct read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Imprope...

Page 2: ...uidelines 5 Section 2 General Description 5 2 1 Introduction 5 2 2 Description 5 Section 3 Installation Information 5 3 1 Plumbing 5 3 2 Electrical Installation 6 3 3 Conduct Pressure Testing 6 Sectio...

Page 3: ...dition of ANSI ASME A112 19 8 WARNING To reduce the risk of injury do not permit children to use this product WARNING To reduce the risk of property damage or injury do not attempt to change the backw...

Page 4: ...ssure for test must NOT EXCEED 35 PSI Water temperature for test must NOT EXCEED 100 F 38 C Limit test to 24 hours After test visually check system to be sure it is ready for operation NOTICE These pa...

Page 5: ...bing 3 1 1 Preparation Information 1 Upon receipt of the pump check the carton for damage Open the carton and check the pump for concealed damage such as cracks dents or a bent base If damage is found...

Page 6: ...quipment can be turned off This location must not be in the same area as the pool pump filter and other equipment 3 3 Conduct Pressure Testing WARNING When pressure testing a system with water air is...

Page 7: ...ten only Make sure all valves are open and the unions are tight 5 Restore power to the pump Then turn on the pump by following the instructions in the appropriate manual ePump Controller Owner s manua...

Page 8: ...easily into place Do not force it into place 6 Remove the lid seal and remove debris around the lid seal seat as this can allow air to leak into the system Clean the lid seal and place it on the lid 7...

Page 9: ...ump Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o...

Page 10: ...onal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn off the pump Switch off the circuit breaker to the pump motor 2 Remove the lid and basket 3 Look inside the...

Page 11: ...he impeller counter clockwise to unscrew it 9 Inspect the impeller and diffuser for signs of rubbing and or damage 6 3 2 1 Impeller Reassembly 1 Press the new carbon face seal half see Figures 16 and...

Page 12: ...o ring 8 Slide the diffuser into the mating hole in the pump body While supporting the motor start two 2 screws on opposite sides This will hold the motor in position while you start the other six 6 s...

Page 13: ...erly disconnect the electrical wiring at the pump motor WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the VS FHP pump electrical circuit before starting the procedure W...

Page 14: ...has left the filter close the pressure relief valve NOTE Zodiac Pool Systems Inc recommends that the mechanical seals be replaced at the same time the motor is replaced See Section 6 3 3 Mechanical Se...

Page 15: ...Page 15 ENGLISH Zodiac VS FloPro Variable Speed Pump Installation Operation Manual 7 2 Exploded View...

Page 16: ...nal S A S U used under license All trademarks referenced herein are the property of their respective owners 2012 Zodiac Pool Systems Inc H0394700 Rev A 1212 Zodiac Group Australia 219 Woodpark Road Sm...

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