Pelletherm V.4 LT
3
CONTENT
page.
1.
USER SAFETY INFORMATION. ................................................................................................................................. 4
2.
SYSTEM ADVANTAGES: A HOT WATER PELLET BOILER FROM SERIES “PELLETHERM V.4 LT” AND AN
AUTOMATED PELLET BURNER FROM SERIES “GP XX SC”................................................................................................... 5
3.
DESCRIPTION OF THE SYSTEM: A HOT WATER PELLET BOILER FROM SERIES “PELLETHERM V.4 LT” AND
AN AUTOMATED PELLET BURNER FROM SERIES “GP XX SC”. ............................................................................................ 7
3.1.
CONSTRUCTION DESCRIPTION OF STEEL MADE HOT WATER PELLET BOILER FROM SERIES “PELLETHERM
V.4 LT”.
....................................................................................................................................................................................................... 7
3.2.
MAIN INFORMATION ABOUT THE AUTOMATED PELLET BURNER FROM SERIES “GP XX SC”
........................... 7
4.
TECHNICAL DATA OF THE SYSTEM – A HOT WATER PELLET BOILER FROM SERIES “PELLETHERM V.4 LT”
AND AN AUTOMATED PELLET BURNER FROM SERIES "GP XX SC”. ................................................................................... 9
5.
INSTALLATION OF THE SYSTEM. .......................................................................................................................... 21
5.1.
REQUIREMENTS FOR INSTALLATION OF PELLET BURNER WITH SELF-CLEANNING “GP XX SC” TO A HOT
WATER BOILER “PELLETHERM V.4 LT”.
.......................................................................................................................................... 21
5.2.
GENERAL INFORMATION FOR CO-OPERATION OF THE SYSTEM: A HOT WATER PELLET BOILER
“PELLETHERM V.4 LT” AND PELLET BURNER FROM SERIES “GP XX SC”.
........................................................................... 21
5.3.
INSTALLATION AND CONNECTION OF A HOT WATER PELLET BOILER “PELLETHERM V.4 LT” AND PELLET
BURNER “GP XX SC”.
........................................................................................................................................................................... 21
5.3.1. MAIN REQUIREMENTS FOR INSTALLATION OF A HOT WATER PELLET “PELLETHERM V.4 LT”. .................. 21
5.3.2. INSTALLATION OF THE SYSTEM. ........................................................................................................................ 22
5.3.3. POSITIONING OF THE SYSTEM FOR EASY MANUPULATION DURING MAINTENANCE AND SERVICING. .... 22
5.3.4. POSITIONING OF THE SYSTEM IN COMPLIANCE WITH THE POWER SUPPLY NETWORK CONNECTION
REQUIREMENTS. .................................................................................................................................................................... 22
5.4.
INSTALLATION OF THE SYSTEM’S MODULES. .................................................................................................. 22
5.4.1. CONNECTING TO THE CHIMNEY. ....................................................................................................................... 23
5.4.2. CONNECTING TO THE HEATING INSTALLATION. .............................................................................................. 23
5.4.3. INSTALLATION OF THE PELLET BURNER FROM SERIES “GP XX SC”. ............................................................ 23
5.4.4. INSTALLATION OF THE DIRECTING FIRE-CLAY BRICKS IN THE HEAT EXCHANGER UNIT’S COMBUSTION
CHAMBER. 25
5.4.5. INSTALLATION/CHECK OF THE ASH CLEANING SECTION COVER CAP. ........................................................ 25
5.4.6. INSTALLATION OF THE COVER-FLAP IN FRONT OF THE FLUE GAS OUTLET. ............................................... 25
5.4.7. INSTALLATION OF THE BOILER’S HORIZONTAL COVER PANELS. .................................................................. 27
5.4.8. INSTALLATION OF THE COVER OVER THE BOILER’S CONVECTION TRACT. ................................................. 27
5.4.9. INSTALLATION OF THE COVER OVER THE BOILER’S COMBUSTION CHAMBER. .......................................... 27
5.4.10. CONNECTING THE AUTOMATED PELLET BURNER FROM SERIES “GP XX SC” TO THE BOILER. ................. 28
5.4.11. INSTALLATION OF THE FUEL TRANSPORT AUGER TO THE BURNER’S MAIN MODULE. .............................. 28
5.4.12. FILLING THE TRANSPORT AUGER WITH FUEL. ................................................................................................. 29
5.4.13. CONNECTING THE SYSTEM TO THE POWER SUPPLY. .................................................................................... 29
5.4.14. EXEMPLAR HYDRAULIC SCHEME. ..................................................................................................................... 29
6.
INITIATION OF THE SYSTEM TO OPERATION. ...................................................................................................... 31
6.1.
MAIN REQUIREMENTS ABOUT THE USED FUEL TYPE.
.................................................................................................. 31
6.2.
INITIATION OF THE SYSTEM, A HOT WATER BOILER FROM SERIES “PELLETHERM V.4 LT” AND A PELLET
BURNER FROM SERIES “GP XX SC”, TO OPERATION.
............................................................................................................... 31
6.2.1. INTERFACE PANEL FOR CONNECTION AND MANAGEMENT OF THE PELLET BURNER’S FROM SERIES “GP
XX SC” CONTROL PANEL. ...................................................................................................................................................... 31
6.2.2. POWER SUPPLYING OF A HOT WATER BOILER “PELLETHERM V.4 LT”. ........................................................ 34
6.2.3. SWITCHING ON THE SYSTEM. ............................................................................................................................ 34
6.2.4. BOILER’S OPERATIONAL PARAMETERS ADJUSTMENT. .................................................................................. 34
6.2.5. PELLET BURNER FROM SERIES ”GP XX SC” OPERATIONAL PARAMETERS FOR ADJUSTMENT. ............... 35
6.2.6. NOMINAL OPERATION MODE OF THE SYSTEM. ............................................................................................... 35
6.3.
ADJUSTING THE SYSTEM’S HEATING OUTPUT.
.............................................................................................................. 36
6.3.1. DECREASING THE HEATING OUTPUT. ............................................................................................................... 36
6.3.2. INCREASING THE HEATING OUTPUT. ................................................................................................................ 36
6.4.
ADJUSTMENT OF THE BURNING PROCESS.
..................................................................................................................... 36
6.5.
STOPPING THE SYSTEM’S OPERATION.
............................................................................................................................ 36
6.6.
SHUTTING DOWN THE SYSTEM.
.......................................................................................................................................... 37
6.7.
EMERGENCY STOPPING OF THE SYSTEM. ....................................................................................................... 38
6.8.
USER INTRODUCTION TO THE PROCEDURES FOR MAINTENANCE AND ADJUSTMENTS OF THE SYSTEM.
. 38
6.9.
SAFETY AND UNPREDICTED RISKS.
................................................................................................................................... 40
6.10.
COMPLETION OF THE APPLIANCE WARRANTY CARD. .................................................................................... 40
6.11.
ACTIONS AFTER EXPIRATION OF THE SYSTEM’S LIFE CYCLE.
.................................................................................. 40
7.
FAILURES AND TROUBLESHOOTING.
................................................................................................................................. 41
8.
WIRING DIAGRAM OF A BOILER FROM SERIES “PELLETHERM V.4 LT” IN COMBINATION WITH A PELLET
BURNER FROM SERIES “GP XX SC”. ..................................................................................................................................... 43
WARRANTY CONDITIONS ...................................................................................................................................................... 47
Summary of Contents for PELLETHERM V.4 LT SERIES
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