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Pelletherm V.4 LT 

 

 

 

 

 

 

 

 

 

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performed by a servicing specialist.   

Presence of non-ignited 
or burned pellets in the 
burner zone, but there is 
no burning process  

If the heating element of the burner, which 
ignites the fuel, is damaged then it must be 
replaced.  If  the  heating  element  is 
operating  normally  then  the  burner 
operation  parameters  have  to  be  adjusted 
– to be performed by servicing specialist.  

Incorrect operation of the 
burner’s photic sensor  

Check the photic sensor condition, clean or 
replace  it  if  necessary.  See  the  burner’s 
manual book.  

8.    The flame from the 

burning process is 
dim and the chimney 
smokes too much.  

Pellets with low quality 

Change  the  pellets  as  their  water  content 
is probably higher than required for normal 
operation.  

Improper adjustment of 
the pellet burner 
operational parameters 

Re-adjust  the  pellet  burner  operational 
parameters  –  to  be  performed  by  a 
servicing specialist. 

9.    Presence of 

incompletely burned 
fuel in the boiler’s 
ash container 

Ineffective fuel 
combustion 

Re-adjust  the  pellet  burner  operational 
parameters  –  to  be  performed  by  a 
servicing specialist. 

10.   High flue gas 

temperature (if a 
thermometer is 
connected) 

Dirty heat exchanging 
surfaces of the boiler 

Clean  the  boiler’s  heat  exchanging 
surfaces. 

11.   Water condensation 

over the combustion 
chamber surfaces 
inside the boiler 

Low temperature of the 
inlet water 

Adjust  the  circulations  pump  thermostat. 
The  recommended  circulations  water 
operational temperature is at least 65 

o

C. 

12.   Presence of smoke 

in the boiler room, 
after a certain period 
of operation 

Incomplete sealing of the 
boiler cover panels, of 
the combustion chamber 
door and of the boiler 
flange, where the burner 
is mounted  

The  boiler’s  door  and  the  cover  panels 
must  be  fitted/matched,  the  sealing  ropes 
or  the  burner  mounting  flange  isolation 
replaced,  and/or  tighten  the  burner  to  the 
boiler  –  to  be  performed  by  a  qualified 
servicing technician.  

13.   Heating of the pellet 

burner’s fuel feeding 
inlet pipe  

Insufficient chimney 
draught or not cleaned 
burner 

Clean  the  appliance  and  eventually  the 
chimney.  Possible  solution  is  to  install 
additional flue gas extraction fan and/or to 
change the chimney*.  

14.   Heating of the pellet 

burner’s fuel feeding 
inlet pipe and 
activation of the 
emergency 
thermostat  

Low chimney draught or 
dirty appliance 

Clean  the  appliance  and  eventually  the 
chimney.  It  is  necessary  to  restart  the 
burner.  Possible  solution  is  to  install 
additional flue gas extraction fan and/or to 
change the chimney*. 

15.   Another, not 

described failures 

 

Ask  for  assistance  by  servicing  specialist 
or company. 

 
 

* If the chimney draught values are below the minimum required for reliable  
operation of the boiler, it is mandatory to install flue gas extraction fan module. 
  

 

Summary of Contents for PELLETHERM V.4 LT SERIES

Page 1: ...1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF A SYSTEM CONSISTING OF A HOT WATER PELLET BOILER FROM SERIES PELLETHERM V 4 LT AND AN AUTOMATED PELLET BURNER FROM SERIES GP xx sc http www green...

Page 2: ...ture company thanks you for your choice The manufacture company submits this manual to help the team that will install adjust and service the system hot water pellet boiler and pellet burner as well a...

Page 3: ...G SECTION COVER CAP 25 5 4 6 INSTALLATION OF THE COVER FLAP IN FRONT OF THE FLUE GAS OUTLET 25 5 4 7 INSTALLATION OF THE BOILER S HORIZONTAL COVER PANELS 27 5 4 8 INSTALLATION OF THE COVER OVER THE BO...

Page 4: ...from series GP xx sc All legal provisions regarding safety All legal provisions regarding environment protection Provisions regarding installation start and adjustment All harmonized provisions of th...

Page 5: ...y the boiler s body heat exchanging surfaces and is then transferred to the heat carrier filled in the system The hot water boiler s delivery kit from series Pelletherm V 4 LT includes Heat exchanger...

Page 6: ...trical which ensures its usage in systems with programmable room thermostat Automatic system operation availability to regulate it through room thermostat weekly programmer guaranteeing maximum heat c...

Page 7: ...hot water boiler s part is the boiler body heat exchanger unit as the automated pellet burner from series GP xx sc is mounted on its side The heat exchanger is offered in 2 variants the so called lef...

Page 8: ...e has been overheated resulting from emergency situations Photo sensor for dynamic control of the burning process System for modulation of the firing air flow rate during the process of initial fuel i...

Page 9: ...Energy efficiency class according to regulation U 2015 1187 Efficiency at nominal heating output mode 92 92 92 CO emissions in the flue gases 0 C 1013 mbar at 10 2 mg m3 163 0 Dust emissions in the fl...

Page 10: ...let burner model GP 20_18 sc GP 25 sc GP 32 sc Boiler weight kg 342 342 362 Boiler water volume l 50 50 60 System overall dimensions B 546 1080 780 1250 546 546 546 W 1080 1080 1080 D 780 780 780 H 12...

Page 11: ...d fuel cogeneration boiler no Combination boiler no Fuel Preferred fuel only one Other suitable fuel s Log wood moisture content 25 no no Chipped wood moisture content 15 35 no no Chipped wood moistur...

Page 12: ...fficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emission...

Page 13: ...moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other woody biomass no no Non woody b...

Page 14: ...fficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emission...

Page 15: ...moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other woody biomass no no Non woody b...

Page 16: ...output if applicable elmin 0 134 kW Of incorporated secondary emission abatement equipment if applicable In standby mode PSB 0 013 kW Contact details Ekoterm Proekt EAD ZMM Haskovo AD 6300 Haskovo 67...

Page 17: ...erm V 4 LT 17 Figure 4 2 System overall sizes front view Figure 4 3 Overall and connection sizes dimensions of a hot water pellet boiler from series Pelletherm V 4 LT pellet burner mounting flange sid...

Page 18: ...Pelletherm V 4 LT 18 Figure 4 4 Overall and connection sizes dimensions of the system rear view Figure 4 5 Overall and connection sizes dimensions of the system top view...

Page 19: ...oiler from series Pelletherm V 4 LT and a pellet burner from series GP xx sc Boiler s convections tract cover Boiler s combustion chamber cover Boiler s combustion chamber cover panel Pellet burner mo...

Page 20: ...cording to standard EN ISO 17225 2 2014 is presented in the automated pellet burner from series GP xx sc manual book Ash container Boiler s combustion chamber door Boiler s combustion chamber First pa...

Page 21: ...et burner from series GP xx sc depends on The adjusted operational heating output of the burner The contamination level on the boiler s heat exchanging surfaces The sealing level of the boiler combust...

Page 22: ...nt of the boiler must be at least 1000 mm The minimum allowed distance between the boiler s rear side and a wall must be at least 400 mm The minimum distance between the boiler side where the pellet b...

Page 23: ...nnect the hot water pellet boiler from series Pelletherm V 4 LT to the heating installation by using proper fittings and accessories to be performed in accordance to the preliminary prepared technical...

Page 24: ...ing of the pellet burner After the burner has been mounted the connection screws must be tightened equally in order to ensure proper sealing between the flange and the boiler body Figure 5 3 View of m...

Page 25: ...F THE ASH CLEANING SECTION COVER CAP Figure 5 5 The cover cap for cleaning of the ash residues positioned after the second flue pass of a hot water boiler from series Pelletherm V 4 LT is properly pos...

Page 26: ...rmal loads therefore it symmetrically manufactured It is recommended to turn the cover flap on every two to three weeks of operation Figure 5 6 The directing cover flap is dismounted and the boiler s...

Page 27: ...letherm V 4 LT 5 4 8 INSTALLATION OF THE COVER OVER THE BOILER S CONVECTION TRACT This cover is equipped with protection element made of stainless steel Figure 5 9 Directing cover over the boiler s co...

Page 28: ...l There are connectors to power supply to burner and to room thermostat Depending on whether it is with left or right burner mounting the connectors are positioned on the same boiler cover side as the...

Page 29: ...to change the system construction without engagement to inform the end users 5 4 13 CONNECTING THE SYSTEM TO THE POWER SUPPLY Connecting the system consisting of a hot water pellet boiler from series...

Page 30: ...ay mixing valve 10 Circulations pump 2 The exemplar hydraulic scheme is only informative and can not be practically used as implemented hydraulic scheme The installation and warm tests completion of t...

Page 31: ...When initiating the system to operation consisting of a hot water pellet boiler from series Pelletherm V 4 LT and a pellet burner from series GP xx sc the following main requirements must be observed...

Page 32: ...rheating It is factory adjusted to stop the automated pellet burner from series GP xx sc power supply in case the circulation water temperature exceeds the limit adjusted in the factory to 95 o C Swit...

Page 33: ...Description of the electrical connectors installed on the boiler s interface panel Room thermostat connector Switch START Communication connector Pellet burner connector Emergency thermostat Switch PO...

Page 34: ...and also to check the chimney condition The same effect might occur during the transition seasons autumn and spring when the natural chimney draught is decreased due to high ambient temperatures If th...

Page 35: ...ON the button POWER but only after the failure reason has been eliminated The ash content does not change significantly the fuel s calorific value but requires special construction of the burner in or...

Page 36: ...n be performed by decreasing the burner s heating output level For detailed information see the burner s manual book Do not decrease the burner s heating output below the system s minimum output becau...

Page 37: ...ted in its manual book In case the system operation is stopped a complete cleaning from the ash residues over the boiler s heat exchanging surfaces must be performed because the ash has corrosive infl...

Page 38: ...ompany that services and maintains the system 6 8 USER INTRODUCTION TO THE PROCEDURES FOR MAINTENANCE AND ADJUSTMENTS OF THE SYSTEM It is necessary that the user is completely introduced with the pres...

Page 39: ...e boiler s bottom gather the ash residues in fire proof or another proper container after that in reverse order mount the ash container back and close the door mount the other cover panels of the boil...

Page 40: ...the hot water pellet boiler Risks from electrical shock by indirect contact The boiler and the burner are connected to the power supply network and the control modules are positioned in the interface...

Page 41: ...ut It is necessary to adjust the burner s heating output level High temperature assignment by the room thermostat if connected It is necessary to decrease the room thermostat temperature assignment 3...

Page 42: ...er the combustion chamber surfaces inside the boiler Low temperature of the inlet water Adjust the circulations pump thermostat The recommended circulations water operational temperature is at least 6...

Page 43: ...using a room thermostat Use the room thermostat socket only Do not supply external voltage Remove the bridge connection when using a room thermostat Use the room thermostat socket only Do not supply e...

Page 44: ...Pelletherm V 4 LT 44 Figure 8 1 Control panel wiring diagram of a hot water pellet boiler from series Pelletherm V 4 LT co operating as a system together with a pellet burner from series GP xx sc...

Page 45: ...Pelletherm V 4 LT 45 Figure 8 2 Wiring diagram of the boiler s connector panel used to connect the pellet burner...

Page 46: ...Pelletherm V 4 LT 46...

Page 47: ...dical maintenance presented in the present manual book are not observed Attempts to recover any defects performed by the buyer or by other unauthorized persons Changes in the system s appliances const...

Page 48: ...Pelletherm V 4 LT 48...

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