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Page 8 of 28 

   801314UK - G4 Boiling chilled commercial installation instructions - June 2016 -  V2.04

Major components and accessories

Accessories

Description

Booster 

(inc. connection 

hoses) 

ZT011

Scale filter

installation kit 

*ZT200G4

**ZT300G4 

Filter not included.

Font Arc / Cube, 

93441UK***

Font Classic / Elite 

90915UK***

Replacement  

internal 0.2 micron 

filter 

ZT402

Disabled lever kit 

SP91560

(Classic HydroTap

®

)

Mixer upgrade***

SP91546 Classic 

SP93413 Arc

SP93414 Cube

All-in-One 

upgrade***

SP93332 (vented)

SP93331 (mains)

Recommended  

water block      

HE45004

Parts supplied

Description

Tap options

1 x HydroTap

®

G4 

Classic

Elite or 

#

Arc / Cube

#

(inc. Tube kit)

1 x All-in-One 

 HydroTap

®

G4 

Mains or Vented

1 x Mixer tap

Classic, Arc or Cube

Command-Centre

TM

 and components

Duct kit

1 x Exhaust duct

1 x Mounting plate

2 x Outlet vent

1 x Inlet vent

1 x

Command-Centre

TM

 

with air and water 

filters

1  x  Mains  water            

connection hose

1 x Booster inc. 

connection hoses 

(supplied with 

240 models)

1 x Installation 

fittings (supplied 

with vented mixer 

tap models)

1 x User guide and 

1 x Quick start 

guide

1 x Installation 

instruction

801599 - HydroTap User Guide - Nov 2013 UK - V1.05

Page 1 of 20

ZIP HydroTap

User Guide

®

Tap Operation...................(Pages 2-5)

LCD Screen & Menu .......(Pages 6-18)

Maintenance.................... (Pages 18-20)

Date of Installation.........

Affix Model Number Label 

Here

 801599

BC160/125G4

BC240/175G4

BCH160/125G4

BCH240/175G4

AV160/125G4

AN160/125G4

AV240/175G4

AN240/175G4

801600 - Zip Quick Start Guide - October 2013 - V1.06

Parts Supplied

Description

Parts Supplied

Description

1 off

Hydrotap Tap

and hoses

Duct kit

1x Air Duct

1 x Mounting 

plate

1 off

Undersink Unit 

with air and water-

filter

Vent kit

1 x Kickboard 

louvre

1 x Door vent 

louvre

1 x front vent grill

1 x Restrictaflow 

valve and Tee 

piece for Mixer 

Taps

1 off

HydroTap 

Booster heater 

and hoses

(Supplied with 

240/175 models)

1 off Mains water 

connection hose

QUICK START GUIDE

Note: This quick start guide must be read in conjunction with 

the main installation and user instructions 

• 

Before proceeding, read the installation and user instructions

• 

Check all the components are present and correct.

• 

Check that you have all the necessary tools

• 

Ensure the underbench can support the product weight when full of water,                                   

(Check the specifications in the main book and allow an extra 5-8kg when full. )

Before installing ensure the following have been provided at 

the installation site:

• 

Sufficient space in the cupboard to install all of the undersink units in accordance 

with these Installation Instructions. Refer to technical specification for dimensions. If 

required, make allowance for a booster heater. (Refer to the main book, for detailed 

installation instructions). 

• 

A potable water supply connection with isolating valve inside the cupboard within 

reach of the flexible braided hose and positioned so that the connection point and the 

stop cock will not be obstructed when all the undersink units are installed. 

• 

For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be 

required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be 

required. (One GPO is for the Zip HydroTap and the other for the Booster heater).                                                                                                                         

NOTE: Check the cable lengths and outlet positions before proceeding. 

• 

A potable cold water supply with a minimum working pressure of 172kPa and a 

maximum working pressure of 700kPa connected via an isolation valve. 

• 

For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.

• 

The undersink appliances must be mounted in upright positions as shown in the 

diagrams. 

IMPORTANT!

  Do not proceed with the installation if these 

requirements are not met.

STEP 1- 

Prepare and fit the Taps

Hole positioning: 

Position the tap such that it dispenses into 

the sink bowl with ample clearance for a cup or tea pot. Alternatively, 

the tap could be mounted away from the sink using a Zip Font, avail-

able as an accessory.

Apply a light smearing of silicon sealant 

on the underside of the upper spacer to 

ensure a watertight fi t.

For HydroTap and Mixer taps 

cut a 35mm hole in the bench / sink top.

BENCH TOP

Ø35mm

HydroTap Tap

Mixer Tap 

4-in-1

 

(If required)

NUT

LOWER RUBBER 

WASHER

UPPER 

RUBBER 

WASHER

WASHER

BRAIDED 

HOSE x 3

UPPER RUB-

BER WASHER

LOWER RUB-

BER WASHER

WASHER

NUT

White Hose

Ext. Mains

Blue band

Mixer  IN

Red band

Mixer Out 

O-RING

BASE 

BLOCK  

SPIDER

BASE 

BLOCK 

NUT

USB 

CABLE

ALL 

THREAD 

ROD

NOTE: feed each of 

the tubes and elec-

trical cable evenly in 

between the legs of 

the BASE BLOCK 

SPIDER.

All-In-One Tap 

(If required)

For AIO mains and vented Taps

Cut a 50mm hole in the bench / sink top.

NOTE: make sure the tap location will allow the nozzle to drain into the sink. 

SINK TOP

50mm

ALL THREAD 

ROD

STAINLESS 

STEEL  

WASHER

SPIDER 

CLAMP

NUT

BLACK 

PLASTIC 

SPACER

NOTE: feed each of the three tubes and 

electrical cable evenly in between the legs of 

the SPIDER CLAMP when installing. 

Fit the 

STAINLESS STEEL           

WASHER, 

SPIDER CLAMP, 

AND 6mm NUT.  

6mm 

NUT

SPIDER 

CLAMP

Stainless 

washer

Black plastic 

spacer

35mm dia hole

Sink

O-RING

SINK TOP

Fit the O-ring to the underside of the AIO tap 

then pass all hoses through the 50mm hole. 

Chiller 

connection 

BLUE

From 

Mixer OUT

 to Tap - Vented version only

Boiler 

connection 

RED

Blue ring on 

RHS mains IN to

       

Mixer IN

White ring

on LHS to 

Mains in

Tap

O ring Base

Clear tube to Vent

*ZT200G4 kit to fit filters 

 FL2300 (Light commercial use)  

 FL3600 (Normal commercial use)
**ZT300G4 kit to fit filters 

 FL6000 Plus (Heavy commercial use)
*** Chrome finish part numbers are shown, 

alternative finishes are available.

Summary of Contents for HydroTap G4 Series

Page 1: ...June 2016 V2 04 Page 1 of 28 Zip HydroTap G4 Installation instructions Affix model number label here 801314UK Filtered boiling and chilled drinking water for commercial kitchens and tea rooms VENTILAT...

Page 2: ...stomer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may be us...

Page 3: ...equired Section 2 Booster installation 2 1 Booster specifications and descriptions 13 2 2 Installation procedure 14 2 3 Booster installation 14 2 4 Braided hose connections 15 Section 3 Filter softene...

Page 4: ...supporting the Command CentreTM is adequate for its total weight when full of water Before commissioning Check the system has been installed correctly Check all plumbing fittings have been tightened...

Page 5: ...the water The boiling and chilled models will dispense boiling water factory set to 98 C chilled water factory set to 5 9 C These units are NOT designed to be used as sanitary fixtures The Zip HydroTa...

Page 6: ...or boiling water droplets may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the sink bowl...

Page 7: ...rranty coverage As the installer it is your responsibility to supply if necessary and install all valves as required by local regulations and relevant standards The HydroTap G4 is rated for 230V 50Hz...

Page 8: ...allation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so that the connection point and the stop cock...

Page 9: ...red with booster 240 175 yes 2x13A 2 20 2 20 450 x 470 x 335 28 Min Max water supply pressure HydroTaps and Mains All in One taps 0 17 MPa 1 7 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0...

Page 10: ...for the booster Both the Command CentreTM and booster must be installed in accordance with IEE regulations See Technical specification page 9 for power ratings Note Check all cable and hose lengths ag...

Page 11: ...let vent B Air inlet vent 1 1 Preferred ventilation arrangement shown below The ducted vent kit supplied with the Command CentreTM exhausting through the kick space should be used to provide adequate...

Page 12: ...nd CentreTM B Fan kit fitted to cupboard door position B1 or side position B2 and without kick space duct fitted to the Command CentreTM For dual exhaust fan cut out dimensions see the instructions pr...

Page 13: ...m Mount base horizontally 2 1 Product description The booster system is a compact electronically controlled auxiliary water heater It is intended to provide pre heating of water before it enters the Z...

Page 14: ...ter outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the wall mounting chassis from the rear of the booster for wall mounting Take care not...

Page 15: ...oses from the BYPASS OUT fitting on the Command CentreTM to the water inlet of the booster blue cap and from the outlet of the booster red cap to the BYPASS IN fitting on the Command CentreTM Avoid ex...

Page 16: ...etroleum products to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructio...

Page 17: ...g in place Section 4 Command CentreTM installation If no external filter is installed select position A A Rotate 90 only 1 2 3 4 4 1 External bypass valve The diverter bypass valve allows the user to...

Page 18: ...e assembly is fitted in place if the booster and or external filter are not used Not required for HydroTap G4 models Note Ambient mains water braided hose length is 750mm Electrical power cable length...

Page 19: ...pipes must be cut to size They must have a constant fall back to the Command CentreTM Clearance envelope 535mm 535mm CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Op...

Page 20: ...ble length is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the...

Page 21: ...ngth is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the Comman...

Page 22: ...cket or container not supplied Note At first commissioning the system will select the filter flush screen automatically 5 2 Filter flush Prepare filter flush as per instructions and press START Boilin...

Page 23: ...ress the MENU button for main menu Press the Install button Press the Boost button In the next screen select YES to enable the booster Before connecting the power to the booster water must be run thro...

Page 24: ...Sensor Closed Internal fault Check ventilation call Zip Service Condenser Sensor Open Internal fault Check ventilation call Zip service Heater Fuse Driver Fault Internal fault Call Zip Service Heater...

Page 25: ...ce provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its distributor This warranty does not cover damage res...

Page 26: ...Page 26 of 28 801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Notes...

Page 27: ...801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Page 27 of 28 Notes...

Page 28: ...s of Zip Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859...

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