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   801314UK - G4 Boiling chilled commercial installation instructions - June 2016 -  V2.04

Important safety instructions

This manual contains important safety and installation instructions for the Zip HydroTap

®

G4.

Please read all warnings, installation requirements and installation instructions before installing any Zip 

HydroTap

®

G4. This system must be installed in accordance with water supply byelaws, 

current IEE regulations and relevant local authority byelaws.

Safety

This appliance is not intended for use by children under 8 years or persons (including 

children under 8 years) with reduced physical, sensory or mental capabilities, or lack of 

experience and knowledge, unless they have been given supervision or instruction concerning the use of the 

appliance by a person responsible for their safety. Children should be supervised to ensure that they do not 

play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Refrigerant 

The Zip HydroTap

®

G4 Command-Centre

TM

 contains R134A refrigerant under pressure. Maintenance of the 

refrigeration unit must be carried out by an accredited service provider or qualified refrigeration technician.

Qualifications 

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all 

installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power 

outlet must be in a safe visible position for connection.

Venting

 

Sometimes steam and / or boiling water droplets may discharge through a vent outlet on the tap. If the tap 

is not installed using the font, ensure the tap body is located so the tap outlet safely dispenses into the sink 

bowl area. 

Lifting

Take care when lifting. The Command-Centre

TM

 may exceed safe lifting limits. If you feel this is beyond your 

personal capabilities, please seek assistance with the lift. The weights of the Command-Centre

TM

 is marked 

on the packaging. Do not lift the Command-Centre

TM

 by the front cover or any of its connections. Refer to the 

technical specification, see page 9, for the weight of the product.

Airflow

The Zip HydroTap

®

G4 operates within the ambient temperature range 5ºC - 35ºC. Proper air circulation 

must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. See 

Section 1 'Ventilation', page 11, for correct installation to prevent overheating. The vent kit supplied must be 

fitted.

Altitude

Water boils at varying temperatures at different altitudes. The HydroTap

®

G4 adjusts for this during startup 

calibration and will recalibrate itself on a regular basis. 

Frost protection

If the HydroTap

®

G4 is located where the ambient air temperature could fall below 5ºC when the heater is 

not in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the 

connecting pipework and fittings.

o

Positioning

 

It is important to ensure the Command-Centre

TM

 is positioned in an accessible area close to the floor level. 

The Command-Centre

TM 

must have it’s base mounted in a horizontal position with all inlets and outlets facing 

up. The tap must be located above the Command-Centre

TM

. See  Section 4, Command-Centre

TM

 installation.

Summary of Contents for HydroTap G4 Series

Page 1: ...June 2016 V2 04 Page 1 of 28 Zip HydroTap G4 Installation instructions Affix model number label here 801314UK Filtered boiling and chilled drinking water for commercial kitchens and tea rooms VENTILAT...

Page 2: ...stomer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may be us...

Page 3: ...equired Section 2 Booster installation 2 1 Booster specifications and descriptions 13 2 2 Installation procedure 14 2 3 Booster installation 14 2 4 Braided hose connections 15 Section 3 Filter softene...

Page 4: ...supporting the Command CentreTM is adequate for its total weight when full of water Before commissioning Check the system has been installed correctly Check all plumbing fittings have been tightened...

Page 5: ...the water The boiling and chilled models will dispense boiling water factory set to 98 C chilled water factory set to 5 9 C These units are NOT designed to be used as sanitary fixtures The Zip HydroTa...

Page 6: ...or boiling water droplets may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the sink bowl...

Page 7: ...rranty coverage As the installer it is your responsibility to supply if necessary and install all valves as required by local regulations and relevant standards The HydroTap G4 is rated for 230V 50Hz...

Page 8: ...allation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so that the connection point and the stop cock...

Page 9: ...red with booster 240 175 yes 2x13A 2 20 2 20 450 x 470 x 335 28 Min Max water supply pressure HydroTaps and Mains All in One taps 0 17 MPa 1 7 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0...

Page 10: ...for the booster Both the Command CentreTM and booster must be installed in accordance with IEE regulations See Technical specification page 9 for power ratings Note Check all cable and hose lengths ag...

Page 11: ...let vent B Air inlet vent 1 1 Preferred ventilation arrangement shown below The ducted vent kit supplied with the Command CentreTM exhausting through the kick space should be used to provide adequate...

Page 12: ...nd CentreTM B Fan kit fitted to cupboard door position B1 or side position B2 and without kick space duct fitted to the Command CentreTM For dual exhaust fan cut out dimensions see the instructions pr...

Page 13: ...m Mount base horizontally 2 1 Product description The booster system is a compact electronically controlled auxiliary water heater It is intended to provide pre heating of water before it enters the Z...

Page 14: ...ter outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the wall mounting chassis from the rear of the booster for wall mounting Take care not...

Page 15: ...oses from the BYPASS OUT fitting on the Command CentreTM to the water inlet of the booster blue cap and from the outlet of the booster red cap to the BYPASS IN fitting on the Command CentreTM Avoid ex...

Page 16: ...etroleum products to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructio...

Page 17: ...g in place Section 4 Command CentreTM installation If no external filter is installed select position A A Rotate 90 only 1 2 3 4 4 1 External bypass valve The diverter bypass valve allows the user to...

Page 18: ...e assembly is fitted in place if the booster and or external filter are not used Not required for HydroTap G4 models Note Ambient mains water braided hose length is 750mm Electrical power cable length...

Page 19: ...pipes must be cut to size They must have a constant fall back to the Command CentreTM Clearance envelope 535mm 535mm CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Op...

Page 20: ...ble length is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the...

Page 21: ...ngth is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the Comman...

Page 22: ...cket or container not supplied Note At first commissioning the system will select the filter flush screen automatically 5 2 Filter flush Prepare filter flush as per instructions and press START Boilin...

Page 23: ...ress the MENU button for main menu Press the Install button Press the Boost button In the next screen select YES to enable the booster Before connecting the power to the booster water must be run thro...

Page 24: ...Sensor Closed Internal fault Check ventilation call Zip Service Condenser Sensor Open Internal fault Check ventilation call Zip service Heater Fuse Driver Fault Internal fault Call Zip Service Heater...

Page 25: ...ce provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its distributor This warranty does not cover damage res...

Page 26: ...Page 26 of 28 801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Notes...

Page 27: ...801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Page 27 of 28 Notes...

Page 28: ...s of Zip Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859...

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