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ZIEHL-ABEGG Econtrol EXDM, Operating Instruction

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ZIEHL-ABEGG Econtrol EXDM Operating Instruction Download Page 2

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1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1.1

Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1.2

Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1.3

Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1.4

Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

2.1

Use as intended. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

2.2

Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

2.3

Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

2.4

Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . .

6

2.5

Start-up and during operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

2.6

Working on device / Hazards through

“

residual voltage

”

. . . . . . . . . . . . . . . . . . . . . . . .

7

2.7

Modi

cations / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

2.8

Operator

’

s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

2.9

Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3.1

Operational area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3.2

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3.3

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3.4

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3.4.1

Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

3.4.2

Period of s standstill period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

3.5

Waste disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

4Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

4.1

General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

4.2

Minimum space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

4.3

Outdoor installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

4.4

Installation location for agriculture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

4.5

Temperature in

uences during commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

5.1

Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

5.2

EMC-compatible installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

5.2.1

Interference emission and installation of cables . . . . . . . . . . . . . . . . . . . . . . . . . .

11

5.2.2

Motor feeder cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

5.2.3

Cables for hall sensors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

5.2.4

Signal cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

5.3

Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

5.3.1

Line voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

5.3.2

Required quality attributes for the mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . .

12

5.3.3

Leakage current, securely attached, ground wire double up to 10 mm

²

. . . . . . . . . .

12

5.4

Residual-current-operated protective device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

5.5

Connection EC-Controller output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

5.5.1

Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

5.5.2

Disconnection between controller and motor (repair switch). . . . . . . . . . . . . . . . . .

13

5.6

Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

5.7

Signal connection or sensor connection to analog inputs (Analog In 1, Analog In 2). . .

14

5.8

Output voltage 0 - 10 V (Analog Out). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

5.9

Voltage supply for external devices (+24 V, GND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

5.10 Add-on module type Z-Modul-B Part-No. 380052. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

5.11 Connection of external Terminal type AXG-1A(E). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Operating Instruction

Econtrol

–

model series EXDM

L-BAL-E008-GB 0945 Index 005

Part.-No. 00156742-GB

1/85

Summary of Contents for Econtrol EXDM

Page 1: ...l EXDM EC Controller for electronic motors for air conditioning technology Operating Instruction Software version D1228A D1351A D1765A from version 1 15 L BAL E008 GB 0945 Index 005 Part No 00156742 GB english ...

Page 2: ...re in uences during commissioning 10 5 Electrical installation 11 5 1 Safety precautions 11 5 2 EMC compatible installation 11 5 2 1 Interference emission and installation of cables 11 5 2 2 Motor feeder cable 11 5 2 3 Cables for hall sensors and thermostats 11 5 2 4 Signal cable 12 5 3 Mains connection 12 5 3 1 Line voltage 12 5 3 2 Required quality attributes for the mains voltage 12 5 3 3 Leaka...

Page 3: ... temperature control 27 9 2 4 Additional for mode 2 03 Signal output 0 10 V 28 9 2 5 For mode 2 03 Relay output for Heating or Cooling 29 9 2 6 For mode 2 03 Relay output for temperature monitoring 30 9 2 7 Menu for Temperature controller 2 01 2 05 30 9 3 Pressure control for condensers refrigeration 3 01 3 04 32 9 3 1 Base setup 3 01 3 04 32 9 3 2 Setting for operation modes 3 01 3 04 33 9 3 3 Fu...

Page 4: ... 14D 59 9 10 4 Con guration of analog inputs E1 and E2 59 9 10 4 1 Signal adaption E1 and E2 59 9 10 4 2 Inverting analog inputs E1 E2 61 9 10 5 Function and inverting for relay outputs K1 and K2 62 9 10 6 Programming Add on module type Z Modul B 63 9 10 7 Network by MODBUS 64 9 11 Limits 64 9 11 1 Menu overview Limits 64 9 11 2 Limit indication depending on modulation 65 9 11 3 Limit indication d...

Page 5: ...Software history 78 13 Enclosure 79 13 1 Technical data 79 13 1 1 Versions type lines Econtrol 81 13 2 Connection diagram 82 13 3 Dimensions mm 83 13 4 Index 84 13 5 Manufacturer reference 85 13 6 Service information 85 Operating Instruction Econtrol model series EXDM L BAL E008 GB 0945 Index 005 Part No 00156742 GB 4 85 ...

Page 6: ...t accept any liability for possible errors or omissions in the information contained in data illustrations or drawings provided Ziehl Abegg AG is not liable for damage due to misuse incorrect use improper use or as a consequence of unauthorized repairs or modi cations 1 4 Copyright These operating instructions contain copyright protected information The operating instructions may be neither comple...

Page 7: ...te the instructions of AEL DLG VdS 2 4 Requirements placed on the personnel due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with the frequency inverter must have the corresponding quali cations and skills for these jobs In addition they must be knowledgeable about the safety regulations EU directives rules for the prevention ...

Page 8: ...tive of the clock frequency current source voltage and motor capacity Earthing in compliance with VDE speci cations shall therefore be observed even for testing and trial conditions EN 50 178 Art 5 2 11 Without earthing dangerous voltages can be present on the motor housing When the motor runs independently due to air owing through or if it continues to run down after being turned off dangerous vo...

Page 9: ...speci c situations and the thus resulting dangers These persons must be comprehen sively informed about the hazards in their area of activity You must monitor their working methods in order to intervene in good time if necessary 3 Product overview 3 1 Operational area The EC Controller is for the electronical commutation and speed control of EC Motors For electronic commutation are position indica...

Page 10: ...nd stable base Do not distort during assembly Use the appropriate mounting devices for proper installation of the unit When mounted onto lightweight walls there must be no impermissibly high vibrations or shock loads Any banging shut of doors that are integrated into these lightweight walls can result in extremely high shock loads Therefore we advise you to decouple the devices from the wall Do no...

Page 11: ...er clearance or thermal shielding is required 4 3 Outdoor installation Outdoor installation is possible up to 20 C when the controller supply is not switched off Installation must be protected from the effects of weather as much as possible including protection from direct sunlight 4 4 Installation location for agriculture In order to avoid damage caused by ammoniac vapours the controller shall no...

Page 12: ...llation of cables In order to prevent faults attributable to interference and to ensure compliance with the radio interfer ence level the connecting leads must be kept as short as possible both in the motor terminal box as well as in the controller Spacing between supply cables motor cable and signal cable should thereby be kept as large as possible The so called pig tails of the screen are to be ...

Page 13: ... Information Not suitabble for IT network During disconnection of the line voltage the necessary waiting period before renewed switching on amounts minimum 90 seconds 5 3 2 Required quality attributes for the mains voltage Danger owing to electric current The mains voltage must comply with the DIN EN 50160 quality characteristics and the de ned standard voltages in IEC 60038 5 3 3 Leakage current ...

Page 14: ...y line disconnect In the case of complete disconnection entire load after the controller the enable controller OFF ON must be disconnected simultaneously I e an additional control contact is needed Switching on the motor while simultaneously issuing the enable ON achieves secure energizing with low satura tion of the controller For this a programming is necessary F IO Setup Enable ON OFF Attention...

Page 15: ...nect outputs of several devices to each other During an overload or short circuit 24 V GND the control voltage and thus the device is disconnected Automatic start after elimination of the cause of error 5 10 Add on module type Z Modul B Part No 380052 The expansion module can be retro tted This could be necessary if the analog and digital inputs and outputs are not suf cient for certain applicatio...

Page 16: ...ODBUS Connection to terminals D D and GND A maximum of 64 members can be directly connected to one another and another 63 members via a repeater The address must be set in the IO Setup menu 5 14 2 RS 485 network design and interface parameter You must ensure correct connection i e D must also be connected on the following devices to D The same applies to D In addition a GND connection must be esta...

Page 17: ...onnection to the LON bus system is possible via add on module type Z Modul L Part No 380053 Communication to controller via the RS 485 interface FTT 10A transceiver 5 15 Potential at control voltage connections The control voltage connections 50 V relate to the joint GND potential Exception Relay contacts are potential free There is a potential separation between the control voltage connections an...

Page 18: ...en menu Menu selection reduce value Menu selection increase value ESC key combination Escape leave menu 6 2 Menu operation Display after turning on the mains voltage description for menu language English GB delivery status Switch over between Start and Actual value with Escape Esc Example for mode 1 01 speed controller actual value depending device type Speed rpm Frequency Hz Fanlevel By pushing t...

Page 19: ...rder to simplify the initial start up operation the service level is enabled at rst i e not protected by the PIN 0010 F see Controller Setup PIN protection OFF If PIN protection is activated ON the service menu remains enabled after input of PIN 0010 as long as one is pressing keys If no keys are pressed for ca 15 minutes the PIN is automatically erased i e the service level is blocked To make adj...

Page 20: ...ible by 0 10 V 0 20 mA 4 20 mA Signal at terminals E2 and GND Place internal Jumper E2 1 and E2 2 for E2 Analog In in correct position E2 Con guration in base setup For Potenti ometer AnalogOut1 terminal A program to function 1A 10 V like factory setting F IO Setup If a second sensor is connected at input 2 external Setpoint or speed setting in manual operation is possible with additional modul Z ...

Page 21: ...ure preset set point 5 0 C P band 20 0 K 2 03 Sensor TF E1 Temperature control with additional functions heating shutter temp monitoring 2 04 1x Sensor TF E1 1x Sensor TF E2 Temperature control with two sensors comparison or average 2 05 1x Sensor TF E1 1x Sensor TF E2 Temperature control with two sensors differential temperature 3 01 Sensor MBG E1 Pressure control condensers refrigeration 3 02 Se...

Page 22: ...tory settings 1 01 Speed controllers Attention When saving the operating mode the respective preset factory operating mode setting is loaded That means the settings you have made e g in Motor setup are lost An exception the menu language setting remains preserved 3 The settings in the Motor setup depend on the type of motor connected 3 1 Setting Rated speed F fan s nameplate 3 2 Setting Polecount ...

Page 23: ...vel Function 200 rpm Rated Speed BZC 00012 56 15 PIN input 0 0 A Motor cur rent Set Intern2 1 Overtem perature 0 10 V E1 Analog In OFF Set protec tion 0 0 V A min Level min 4 Polecount BZM 00010 56 11 GB Lan guage 0 rpm Set exter nal1 0 rpm Min Speed 2 ext Fault OFF E2 Func tion OFF Save User Setup 10 0 V A max Level max 1 Rolling di rect 585 V DC Voltage OFF Reset 200 rpm Max Speed 3 Sensor 2 E2 ...

Page 24: ...ion has been carried out display Selection 0 20 mA 4 20 mA Bus Inverting F IO Setup Factory setting 0 10 V 9 1 2 Setting for operation 1 01 Setting Setting Set Intern1 Set Intern1 Setting range Manual speed setting 0 100 Factory setting 100 Set Intern2 Set Intern2 Setting Set Intern2 e g reduced value for night operation Switch over intern 1 2 by external contact as long as no allocation is carrie...

Page 25: ... Signal 9 1 3 Menu Speed controller 1 01 Parameter Factory setting User Setting Start Motor OFF Menu dependent on device type avail able PIN input Language GB Reset OFF Mode 1 01 Econtrol 1 14 SN xxx Info Speed 0 0 rpm Motor current 0 0 A Set external1 200 rpm Setting Set Intern1 200 rpm Set Intern2 Min Speed 0 rpm Max Speed 200 rpm Set external1 ON Events Base setup 1 01 Speed controller Mode 1 0...

Page 26: ...entered in order to correctly display the actual value Example with a 0 10 V sensor and 0 100 C measurement range E1 Analog In 0 10 V E1 Min 0 0 C E1 Max 100 0 C E1 Decimally 1 E1 Unit C E1 Offset E1 Offset Sensor calibration with calibrated comparison device E2 Function E2 Function Funktion 1E External Setpoint via external signal 0 10 V instead of Setpoint1 For sensor type E1 Analog In TF 0 10 V...

Page 27: ...ng operation Control value Alternative Average calculation of 2 measuring places E2 Function set to 3E Display during operation Average E1 E2 2 05 Temperature control with 2 sensors regulation on difference temperature Display during operation Value of E1 E2 in K E1 reference temperatur E2 causes positiv E2 E1 or negative E2 E 1 difference Setting Setting Setpoint1 Setpoint1 Setting range with pas...

Page 28: ... at digital input F IO Setup Setting range 0 100 Factory setting 100 For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value 9 2 3 Functional diagrams temperature control Example 1 Temperature control in factory setting Cooling function Idealized principle diagram nM 50 100 I Min Min 0 Max 100 Min 35 Max 85 20 C S 10 K R 30 C ...

Page 29: ...xample for triggering a shutter servomotor At factory setting 0 K synchronous operation The analog output is factory set to increasing activation during increasing temperature Reprogramming to Heating function i e increasing modulation during decreasing temperature is possible FIO Setup Pband AnalogOut Pband AnalogOut Pband AnalogOut separately adjustable range of control P band for 0 10 V output ...

Page 30: ... Hyst DigitalOut Hyst DigitalOut Switching hysteresis of the relay Setting range 0 10 K Factory setting 1 0 K Kelvin Temperature variation with factory setting 9K in IO Setup e g for controlling a Heating If the ambient temperature is lower than the set operating point the heating remains switched on If the ambient temperature exceeds the set operating point of the heating by 2 K Kelvin the heatin...

Page 31: ...n the display In addition Lmt E1 min is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the Maximum alarm An external message follows via the factory assigned K1 relay IO Setup K1 function 2K Alarm Minimum Alarm Minimum Setting range OFF 26 9 75 0 C Factory setting 0 0 C Alarm Maximum Alarm Maximum Setting range OFF 26 9 75 0 C Factory setting 40 0 C Lmt E1 min...

Page 32: ...end ing on outdoor temperature Pband AnalogOut 2 0 K Min AnalogOut 0 Max AnalogOut 100 2 03 Temperature control with addi tional functions shutter and heating OffsetDigitalOut 1 0 K Hyst DigitalOut 1 0 K Alarm Minimum 0 0 K 2 04 Temperature control with two Sensors comparison with con trol to higher value average calculation of 2 measuring pla ces Alarm Maximum 40 0 C Events Base setup 2 05 Temper...

Page 33: ... controlling range are then carried out in C or K Calculation for relative pressure differential measurement of pressure relative to ambient pressure No further settings are necessary for pressure sensors model e g MBG 30I or MBG 50I measurement range 0 30 bar or 0 50 bar In the case of sensors with other measurement ranges the E1 Min value and the E1 Max Value Setting in bar although unit display...

Page 34: ...of sensor factory setting 12 0 bar 3 02 and 3 04 Setting range dependent on the selected refrigerant factory setting 35 0 C Setpoint1 Setpoint2 Setpoint2 Setting Setpoint 2 e g reduced value for night operation Switch over Setpoint 1 2 by external contact as long as no allocation is carried out Display F IO Setup Pband Pband small control range short control times big control range longer control ...

Page 35: ...ode 3 01 and 3 03 Idealized principle diagram nM 50 100 I Min Min 0 Max 100 12 bar S 5 bar R 17 bar 09 05 2007 v_diagramm_301_303_bar vsd nM Motor speed S Setpoint R Pband I Actual value Functional diagram for Mode 3 02 and 3 04 Idealized principle diagram nM 50 100 I Min 0 Max 100 35 C S 7 K R 42 C 09 05 2007 v_diagramm_302_304_c vsd nM Motor speed S Setpoint R Pband I Actual value Information Th...

Page 36: ...it condensers regulation to the highest actual value selection ampli er integrated Set point in bar Min Speed 0 rpm 0 rpm 0 rpm 0 rpm Max Speed 200 rpm 200 rpm 200 rpm 200 rpm Manual mode OFF OFF OFF OFF Speed man 200 rpm 200 rpm 200 rpm 200 rpm Events 3 04 2 sensors for dual circuit condensers with input for refrigerant Regulation to the highest actual value Setpoint in C Base setup Mode 3 01 3 0...

Page 37: ...00 DSG6000 no standard type For sensors with 0 20 mA or 4 20 mA signal Fjumper for input signal select measuring range DSG50 DSG6000 For not preprogrammed measuring range the sensor measurement range must be entered in order to display the actual value correctly Example with a 0 10 V sensor and 0 400 Pa measurement range propor tional output signal E1 Analog In 0 10 V E1 Min 0 0 Pa E1 Max 400 Pa E...

Page 38: ...nge 35 0 65 0 C In IO Setup For enable ON OFF via Bus D1 function 1D D1 Busmode ON For switch over setpoint 1 2 via Bus D2 function 5D D2 Busmode ON 9 4 2 Setting for operation modes 4 01 4 03 4 01 pressure control setpoint in Pa 4 02 and 4 03 Pressure control for ventilation systems setpoint depending on outdoor temper ature Setting Setting Setpoint1 Setpoint1 Setting range in measuring range of ...

Page 39: ...point reducing will start below this outside temperature AT Outdoor temperature An outside temperature compensation can be activated sensor connection E2 to Analog In 2 when being operated as a pressure regulation device An optimal building climate e g can be achieved through this Through this func tion the set and active Setpoint1 or Set point2 is automatically changed propor tional to the measur...

Page 40: ...n SA 70 0 Pa 70 0 Pa 4 03 Pressure control depending on outdoor temperature Modbus for outdoor temperature and remote control by central operating device type AXE 200 Events Base setup Mode 4 01 4 02 4 03 E1 Analog In DSG200 DSG200 DSG200 E2 Function E1 Min 1E external Setpoint E1 Max E1 Decimals 2E external manual mode E1 Unit E1 Offset 0 0 Pa 0 0 Pa 0 0 Pa 3E Sensor average to E1 E2 Function OFF...

Page 41: ...manual operation via external signal 0 10 V Function 2E Switch over between settings on the device and external manual operation via digital input F IO Setup Measurement value function 7E e g for limit indication display in Info menu E2 Actual Modes 5 02 with two sensors Modes with two sensors The function is automatically jointly programmed in operating modes using 2 sensors The second analog inp...

Page 42: ... IO Setup Setting range 0 100 Factory setting 100 For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value Additional menu item for mode 5 02 with outside temperature dependent target setpoint Outside temperature dependent target setpoint AT P Min SA 15 C T min 30 C T Start S1 25 07 2007 v_sollwert_aussentemp_abhaengig_m3h vsd ...

Page 43: ...m3 h 712 m3 h E2 Actual 21 0 C Setpoint1 530 m3 h 530 m3 h Setpoint control 530 m3 h Speed 0 rpm 0 rpm Motor current 0 0 A 0 0 A Minimum speed cut off OFF OFF Setting Setpoint1 530 m3 h 530 m3 h Setpoint2 Pband 530 m3 h 530 m3 h Min Speed 0 rpm 0 rpm Max Speed 200 rpm 200 rpm Manual mode OFF OFF Speed man 200 rpm 200 rpm T Band SA 30 0 K T Start SA 15 0 C P Min SA 70 0 Pa 5 01 Air volume control E...

Page 44: ...or input signal The sensor measurement range must be entered in order to display the actual value correctly Example with a 0 10 V sensor and 0 5 m s measurement range proportional output signal E1 Analog In 0 10 V E1 Min 0 0 m s E1 Max 5 0 m s E1 Decimals 1 E1 Unit m s E1 Offset Sensor calibration with calibrated comparison device E2 Function Function Analog Input 2 External setpoint Function 1E b...

Page 45: ...ode Manual mode OFF automatic control as function of the set parameters Factory setting ON automatic control without function speed setting in menu Speed manual Speed man Speed manual Manual speed setting without in uence by the external signal Activation by menu Manual mode or external contact at digital input F IO Setup Setting range 0 100 Factory setting 100 For information about deactivated re...

Page 46: ...mals E1 Unit E2 Function E1 Offset 0 0 m s 1E external Setpoint E2 Function OFF E2 Analog In 2E external manual mode E2 Min E2 Max 3E Sensor average to E1 E2 Decimals E2 Unit 4E Sensor comparison to E1 E2 Offset Further menus see chapters Controller Setup IO Setup Limits Motor Setup Diagnostic 5E Sensor difference to E1 6E Sensor for Setpoint 7E Measurement Operating Instruction Econtrol model ser...

Page 47: ...IN 1234 Opening setting if set protection ON F Controller Setup PIN 9090 Restore user setting PIN 9091 Save user setting corresponds function Save user setup ON F Controller Setup PIN 9095 Restore factory setting delivery status Language Menu language by the factory set to English In this menu different national languages can be selected GB English D German Reset Reset Complete re start of the dev...

Page 48: ...ue measured on the sensor 1 Depending sensor type in mbr m3 s m s Pa bar m 3 h C V mA etc E2 Actual For operation with two sensors display for 2 actual If function not active display Setpoint1 Display of the active target value at which the device operates Setpoint1 Menu Setting Setpoint2 Menu Setting Ext Setpoint setting by external signal 0 10 V With activated manual mode the display constantly ...

Page 49: ...the PIN protection ON In order to simplify the initial start up operation the service level in the factory setting is free OFF i e accessible without PIN 0010 Information After installation of the device has been carried out PIN Protection should be activated ON 9 9 3 Set protection activate PIN 1234 Set protection The Settings menu for the user s basic settings Setpoint default value min max are ...

Page 50: ...layed as Message alternating to the actual value and stored in the menu of Events Sensor 1 Alarm sensors With AlarmSensors ON areindicated sensor distur bances as Alarm alternating to the actual value and stored in the menu of Events Indication via relays is possible FIO Setup function relay outputs Sensor 1 9 9 6 Limit Limit After allocation of a digital input F IO Setup an adjustable limitation ...

Page 51: ...y controlled picture A Analog output AnalogOut 1 in IO Setup function 5 A group control is programmed This output is employed as the default signal for a speed controller If the default signal or the regulation deviation exceeds the group 2 switch on point group 1 is reduced to n min group 2 Starting here both groups run parallel at maximum power Second group 100 energized picture B Relay output K...

Page 52: ... based on many years of experience which is suitable for many applications Under special circum stances these can be individually adapted F Menu group setting Type of control The type of control determines the method with which the controlled value behaves in case of a difference between the target and current values For this the control technology has standard algorithms which consist of a combi ...

Page 53: ...eviation can be reduced to 5 through adjustment In the case of an internal default value through the integrated or external terminal the control deviation remains at 0 5 9 10 IO Setup 9 10 1 Menu overview IO Setup IO Setup IO Setup Parameter Factory setting User Setting A Function 1A 6A A A2 Function A min 0 0 V 1A Constant voltage 10 V A max 10 0 V 2A proportional level control A Inverting OFF 3A...

Page 54: ...n be adapted Setting range A min 0 5 V A max 10 5 V Factory setting A min 0 V A max 10 V A max A Inverting With the attitudes A Inverting the output voltage can inverted Factory setting A Inverting OFF Function Description OFF without function 1A Constant voltage 10 V factory setting 2A Proportional the internal control of modulation with consideration Min speed and Max speed setting for enable OF...

Page 55: ...oating contacts a low voltage of approx 24 V DC is con nected D1 Inverting Inverting D1 and D2 possible D1 Busmode With networking the digital inputs can be replaced by control over bus With mode of operation 4 03 pre setting of D1 and D2 is ON Attention Never apply line voltage to the digital input Function Description OFF no function factory setting 1D Enable remote control ON OFF 2D External er...

Page 56: ...losed contact factory setting Controller OFF with opened contact When inverting in reverse i e equip ment OFF with closed contact D1 D1 D1 D1 Digital IN 1 Digital IN 1 ON OFF 10 05 2007 v_1d_freigabe_d1_d1 vsd Contact at digital input e g Digital In 1 Attention No disconnection isolation when turned off in accordance with VBG4 6 9 10 3 3 External fault Function 2D Connecting an external alarm indi...

Page 57: ...d Controller Si 1 Signal 1 Si 2 Signal 2 For mode speed controller 1 01 Base setup for E2 Analog In 1E necessary For modes controller higher 2 01 Base setup for E2 Analog In 7E necessary as far as otherwise does not occupy 9 10 3 6 Set 1 2 or Setpoint 1 2 Function 5D Switch over between Set Intern1 and Set Intern2 for speed controller 1 01 Contact e g at ditgital input Digital In 1 depending on de...

Page 58: ...be programmed to OFF Contact e g at ditgital input Digital In 1 depending on device type at terminals D1 D1 or D1 24 V Controller 24V D1 D1 1 0 n 40 n 80 Si 40 E1 11 05 2007 v_6d_vorgabe_intern_extern vsd 1 0 1 Si Signal 1 Setting Set Intern1 depending on device type in Hz rpm D1 Inverting OFF Set Intern1 at opened contact Setting Extern at closed contact D1 Inverting ON Set Intern1 at closed cont...

Page 59: ...nction 2 01 Function 8D Switchover between Increasing modulation during increasing actual value and increasing modulation during sinking actual value The factory presets for the Control function are dependent on the selected mode of operation F Controller Setup reverse operation of the control function When switching over via a digital input the device works with the opposite function than the one...

Page 60: ...ntact e g by digital input Digital In 1 for factory setting clockwise rotation D1 Invertierung OFF Clockwise at opened contact Counterclockwise at closed contact D1 Invertierung ON Counterclockwise at opened contact Clockwise at closed contact 9 10 3 13 Freeze function maintain momentary modulation value Function 14D The device continues to work so long independently of the controller function wit...

Page 61: ... 1 Modus 1 E1 min 0 E1 max 100 100 2 E1 min 25 E1 max 100 80 60 40 20 3 E1 min 20 E1 max 80 E1 min 0 E1 max 80 4 Modus 1 Example E1 min 20 The controller begins only at approx 20 higher signal with minimal speed Example E1 max 80 Speed rises linear to 100 speed with 80 setting signal Si E 0 1 2 3 4 5 6 7 8 9 10 0 10 V 12 10 2009 v_e1_modus_2_prz vsd 1 Modus 2 E1 min 0 E1 max 100 100 2 E1 min 40 E1...

Page 62: ...erting Factory setting for Inverting inputs OFF if input activated signal 0 10 V 0 20 mA 4 20 mA For activation using inverted default signals or sensors with inverted output signals proportional to the measurement range switch inverting to ON Sig nal 10 0 V 20 0 mA 20 4 mA E2 Inverting Example mode 1 01 speed controller setting by external signal nM 50 100 Si 0 1 2 3 4 5 6 7 8 9 10 10 9 8 7 6 5 4...

Page 63: ...ramming external fault at digital input 3K External fault separate with message at digital input factory setting if terminals bridged 4K Limit modulation Over or falling below limits for modulation 5K Limit E1 When over or falling below limits for input signal E1 6K Limit E2 When over or falling below limits for input signal E2 For modes as controller higher 2 01 7K Setpoint Offset Deviation betwe...

Page 64: ... control drive 2 3x digital inputs D3 GND D4 GND D5 GND function programmable e g Enable ON OFF external malfunction output limitation input 1 2 target value 1 2 internal external preset controller manual operation control function reversal heating cooling 2 x relay outputs K3 and K4 Function programmable e g for Status signals alarm indications external malfunctions at the digital input level con...

Page 65: ...ing and writing processes for Modbus Holding Registers 3 The start address is 1 the number of registers depends on the device If the allowable start address or number is exceeded the device answers with an exception code The description of the register is device dependent and can be requested from service for the device version concerned 9 11 Limits 9 11 1 Menu overview Limits Limits Menu group Li...

Page 66: ...undercut The indication is delayed by the time set in Display delay Level max Level Delay Time delay exceeding Level max up to indication by relay and alarm symbol Setting range 0 120 sec Factory setting 2 sec Example indication by relay K1 not inverted IO Setup K1 Function 4K IO Setup K1 Inverting OFF Inverting IO Setup K1 Function 4K IO Setup K1 Inverting OFF min max 100 A 0 1 min max 100 0 1 11...

Page 67: ...eeding the signal E1 max If the signal exceeds the set value E1 max this is reported until the set value minus hysteresis has been undercut once again Lmt E1 max Lmt E1 Hyst E1 Hysteresis Hysteresis adjustment in the unit of measure of the programmed input signal Lmt E1 Del E1 Delay Time delay exceeding Level max up to indication by relay and alarm symbol Setting range 0 120 sec Factory setting 2 ...

Page 68: ...OFF point Actual value by hysteresis under the switch on point Offset 2 for alarm in case of an undercutting of the max deviation between actual and target Switch ON point actual value Setpoint offset Swtich OFF point Actual value by hysteresis over the switch on point Offset 2 Offset Hyst Offset Hysteresis Hysteresis switch on point In temperature regulation 10 K otherwise sensors 10 of measureme...

Page 69: ...or rated speed Attention Maximum speed limiting important setting For EC Motors a limiting to the maximum permissible speed is required under all circumstances refer to the rated speed given on the fan s nameplate Overloading can occur if the speed is not limited an this can lead to damage to the motor or to the EC Controller Rated Speed Rated Speed Setting range 0 6000 rpm Factory setting 200 rpm...

Page 70: ... direction to be programmed depends on the installation Rolling direct Design Motor or fan Type Permissible Rolling direc tion MK Motor direction of rotation when looking at the rotor M K___ ___ __ _ left right MW Motor direction of rotation when looking at the cable M W___ ___ __ _ right left Centrifugal fan with single inlet direction of rotation when looking at the suc tion side R___ __ K __ _ ...

Page 71: ...rol mode can be adapted to the size of impeller For heavy fan impellers it can come with to fast rampup to overcurrent messages PI Mode Setting 0 Operation without speed control only for special applications Setting 1 factory setting for slow rampup of relativ heavy fan impellers Setting 2 for middle rampup for lighter fan impellers Setting 3 for fast rampup for light fan impellers 9 12 8 Setting ...

Page 72: ...d during reduced operation Derating Alarm Derating Alarm The factory preset for the Derating Alarm is 5 I e the device level control due to excessive interior temperatures only amounts to 5 of the maximum possible Therefore a message is issued via the programmed operational or indicator relay Setting range 1 95 9 12 10 Suppression of speeds Suppression of up to three speed ranges Under certain cir...

Page 73: ...Motor The time counting runs as soon as a modulation of the controller is present DC Voltage The intermediate circuit voltage without load is the peak value of the input voltage In a three phase supply network with 400 V an intermediate circuit voltage of ca 565 V results This voltage sinks slightly under load Heatsink Display of the internal temperature of the power semiconductor During imper mis...

Page 74: ...Digital In 5 OFF terminals D5 GND bridged ON terminals D5 GND not bridged K1 OFF relay K1 de energized terminals 11 12 bridged ON relay K1 energized terminals 11 14 bridged K2 OFF relay K2 de energized terminals 21 22 bridged ON relay K2 energized terminals 21 24 bridged K3 OFF relay K3 de energized terminals 31 32 bridged ON relay K3 energized terminals 31 34 bridged K4 OFF relay K4 de energized ...

Page 75: ... corrected arithmetic mean 10 1 4 Checking the motor magnets The motor magnets can be tested on site With the incoming line disconnected from the terminals the motor is rotated manually with the ywheel An alternating voltage is measured on terminals U1 V1 proportionate to the rotational speed If the motor magnets are intact the ratio speed rated speed measured voltage rated voltage If the motor is...

Page 76: ...tor fault 3 Error with code Err Events that lead to a disconnection of the controlled output e g excess motor temperature Restarting is only possible after a reset locked Motor fault Controllers period of operation at time of message With the P key can be switched between description of the message and the Controllers period of operation at this time E G on place 3 which is past message motor faul...

Page 77: ... 75 C the level control is linearly re duced To prevent a shut down during reduced oper ation by to high tempera ture of the entire system in this operating mode al lowable for the controller no switch off and no alarm indication Overload oc curs F Setting Derating Alarm At sinking temperature the con troller restarts Check the temperature in the device via diagnostic menu Check cooling of the con...

Page 78: ...L X Incorrect signal from the Hall ICs error in the com mutation Hall fault is detected when H1 H2 H3 0 0 0 or H1 H2 H3 1 1 1 By turning motor detection if one signal is incorrect When motor is standing still fault detction only when all three signals on same level EC Controller turns the motor off There is a renewed attempt to start after about one minute Check the hall signal lines 15 V GND H1 H...

Page 79: ...rm Msg Message Relais switches dependent on programmed function 12 Software history Software D1228A D1765A D1351A display version Fmenu group Start under Econtrol Version Date Software revision from new version 1 11 15 11 05 IO Setup function 9A 0 10 V output speed 1 12 15 11 06 Motorsetup PI Modus 1 2 3 1 13 03 07 07 Base setup sensors MBG50 MTG120 refrigerant R410A IO Setup E1 E2 Modus 1 14 21 0...

Page 80: ...EXDM2 7AE 306568 x 2 7 2 7 10 80 3 2 20 EXDM4 306561 x 4 4 10 110 7 2 54 EXDM4 306607 4 4 3 4 10 100 7 1 54 EXDM4A 306562 x 4 4 10 110 7 3 54 EXDM4A 306606 4 4 3 4 10 100 7 3 54 EXDM4E 306569 x 4 4 10 110 7 2 20 EXDM4AE 306570 x 4 4 10 110 7 3 20 EXDM6 306563 x 6 6 10 140 54 6 7 4 54 EXDM6 306610 6 6 5 9 10 130 7 3 54 EXDM6A 306564 x 6 6 10 140 54 6 7 5 54 EXDM6A 306609 6 6 5 9 10 130 7 5 54 EXDM6...

Page 81: ...ns on request 2 Max supply side line fuse according to DIN EN 60204 1 classi cation VDE0113 chapter 1 3 Sound power level A weighted by internal fan no fan no indication Line voltage 3 208 480 V 15 up to 10 50 60 Hz Power factor 0 9 Clock frequency 16 kHz Input resistance for sensor or signal set for the rotational speed for 0 10 V input Ri 100 kΩ for 4 20 mA input Ri 100 Ω Voltage supply e g for ...

Page 82: ...3 category 1 class B Shock test according to EN 61373 category 1 Regarding the mains connection the devices are to be classi ed as category C2 devices according to the relevant DIN EN 61800 2 The increased requirements placed on electrical interference for category C1 devices are complied with in addition 13 1 1 Versions type lines Econtrol In IP54 for wall mounting EXDM external terminal type AXG...

Page 83: ... Digital In 1 Analog Out 1 Digital In 2 Analog In 1 Analog In 2 24 V DC Out V mA Adressierung Addressing Normal 8 C M EC U V W PE TB q TB H1 H2 H3 EC Motor mit eingebauten Thermostatschaltern und Lagegebern with internal thermostats and position indicators 3 15V GND H1 H2 H3 Motorzuleitung Motor cable max 10 m 4 BN BU BK GY YE GY WH BN GN 1 Line 3 208 480 V 2 Only in special version suitable for I...

Page 84: ...ol model series EXDM Enclosure L BAL E008 GB 0945 Index 005 Part No 00156742 GB 83 85 13 3 Dimensions mm EXDM2 7 A Switch off the main supply before removing the cover Vor Öffnen des Deckels Gerät spannungsfrei schalten EXDM4 14 A ...

Page 85: ...ent 51 Input resistance 80 interior temperatures 71 K K Factor 40 L Limit 49 Limits 64 line fuse 80 LON 16 M mains is connected 12 MAL1 MAL10 43 MBG 30I MBG 50I 32 Minimum space requirement 10 Minimum speed cut off 50 Mode 20 motor magnets 7 74 Motor protection 13 motor torque 74 O Outdoor installation 10 outputs 0 10 V 14 P P component 51 pin code 46 PIN input 46 PIN protection 48 PTC 13 R Rampdo...

Page 86: ...ormation If you have any technical questions while commissioning or regarding malfunctions please contact our V STE support department for control systems ventilation technology Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany F www ziehl abegg com If you make returns for inspections or repairs we need certain information in order to facilitate focused tro...

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