Zetor FORTERRA HSX 100 2014 Operator'S Manual Download Page 181

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182

TRACTOR MAINTENANCE

SPECIFICATION OF OILS FOR ZETOR ENGINES EQUIPPED BY DIESEL PARTICLE
FILTER

Classification

ACEA

Viscosity class

SAE

Performance class

API

E9/E7 15W-40

API

CJ-4/SM

OILS FOR ZETOR ENGINES WHICH ARE EQUIPPED WITH DIESEL
PARTICLE FILTER

Oil marking

Viscosity class

SAE

Performance class

API

MOGUL DIESEL L-SAPS

15W-40

API CJ-4/SM

Summary of Contents for FORTERRA HSX 100 2014

Page 1: ......

Page 2: ...read the information contained in this Operator s Manual very carefully In the Manual you will find a lot of new information and get a perfect overview of how to use the tractor with maximum efficien...

Page 3: ...4 The technical specifications and information about the design equipment material and appearance are valid at the time of print The manufacturer reserves the right to implement changes...

Page 4: ...at the purchase of your new tractor Page Location of serial numbers 7 Safety instructions for users 9 Preventive daily maintenance 23 Acquaintance with the tractor 29 Driving operation 61 Running in t...

Page 5: ...6 ZETOR FORTERRA TRACTORS HSX Type of the tractor Engine power kW 2000 25 EC Forterra HSX 100 71 Forterra HSX 110 79 Forterra HSX 120 86 Forterra HSX 130 93 Forterra HSX 140 100 F11N001...

Page 6: ...7 LOCATION OF SERIAL NUMBERS XH154...

Page 7: ...Zetor Forterra HSX 100 Zetor Forterra HSX 110 Zetor Forterra HSX 120 Zetor Forterra HSX 130 Zetor Forterra HSX 140 The right left front and back indications refer to the driving direction of the tract...

Page 8: ...e Operator s Manual concerning environment protection Or possibly sections describing handling of dangerous waste This symbol refers to optional tractor accessories installed by the manufacturer on th...

Page 9: ...ately if any signs of damage are found These are some examples of hose damage signs cracks on the hose surface releasing of pre tensioning of hose connection which can be verified by easy removal of t...

Page 10: ...ractor 21 Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implement 22 Before putting the tractor in motion make sure the...

Page 11: ...s well as the upper step WITH STOPPED ENGINE ONLY 35 All work connected with refuelling cleaning lubricating and adjusting the tractor or attached implements may only be performed with the engine and...

Page 12: ...you should wash yourself with a mild agent and treat your hands with a suitable ointment or cream 47 When connecting and disconnection quick couplers of the hydraulic circuits use any piece of cloth t...

Page 13: ...olant leak Entrust interventions into the air conditioning system to a specialized repair shop ELECTRIC INSTALLATION 53 No additional interventions into the electric installation connection of other e...

Page 14: ...a tractor e g during the work on the fields is explicitly forbidden The use of safety belt on front passenger s seat is governed by valid regula tions In this respect keep the regulations valid in the...

Page 15: ...headphones ear plugs etc Resulting levels of noise when measuring noise for hearing of a person near a tractor Based on European directive 2009 63 EC Amendment VI TRACTORS FORTERRA HSX Model Forterra...

Page 16: ...our hearing with protective measures e g headphones ear plugs etc Resulting levels of noise when measuring noise for hearing of driver Based on European directive 2009 76 EC Amendment VI TRACTORS FORT...

Page 17: ...directive 78 764 EEC The value a wS is an adjusted value of effective acceleration balanced according to vibration movement The following table is valid for all type series of Zetor tractors Brand of...

Page 18: ...nd loader meeting the OECD code 10 FOPS conditions Tractors ZETOR supplied already from production with front end loader are equipped with cab roof according to point 2 From safety reasons series ZETO...

Page 19: ...loader in lifted position If it is necessary to open the bonnet of the engine at intervention disconnect the front end loader first or secure hydraulic rollers of front end loader by metallic props de...

Page 20: ...in installation not meeting the prescribed standard To penetrate the loaded material better use the kinetic energy of the tractor rather than pressing force which causes higher strain of both the loa...

Page 21: ...xample FOPS OPS Fall ing Object Protective Structure Operator Protective Structure tested according to standards for forest machines Only forest superstructures approved by ZETOR TRACTORS can be mount...

Page 22: ...23 PREVENTIVE DAILY MAINTENANCE Perform this maintenance daily or after every 8 10 hours of operation at the latest F11N004...

Page 23: ...l quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dip stick marks COOLING SYSTEM Check the connections of the engine...

Page 24: ...liquid level in the range of 3 4 of the tank content max level and 1 2 of the tank content minimum level TRAILER AIR BRAKES Check the air system of the brakes for leaks and the efficiency of the tract...

Page 25: ...r cleaner is heavily clogged with dirt this condition is indicated by a sensor that lights up an indicator on the dashboard CAB FILTRATION Check and if necessary clean the cab ventilation air filters...

Page 26: ...f the hood Release and slide the cooler to the left side of the tractor Clean the front walls of the engine gearbox air conditioning condenser cooler with compressed air blow air in the direction from...

Page 27: ...N014 SHORT FUNCTIONAL TEST After starting the engine check whether the hydrostatic steering failure engine lubrication and charging indicators have gone off Verify the function of the hydraulic steeri...

Page 28: ...wheel 36 Air filter with active carbon 37 Heating control panel air condition 38 Heating valve control A 38 Ventilator control B 38 Switch air condition C 38 Air circulation in cabin control D 39 Pro...

Page 29: ...Key in 0 position 54 Key in I position 54 Key in II position 54 Ignitor and three pin socket 55 Manual throttle 55 Reversing lever 56 Gear shifting lever 56 Gear shifting scheme 56 Pedals and levers...

Page 30: ...n the ar ea of gear shifting lever and manual throttle lever Safety cabin is equipped with toned glass OPENING THE DOOR FROM THE OUTSIDE Door can be opened from the outside by pressing a button Left d...

Page 31: ...sed position danger of window cracking Before start ing the work with the machinery Before starting the work with mounted in three point hitch of the tractor make sure that there is not a danger of co...

Page 32: ...mm WINDSHIELD WASHER TANK Windshield washer tank is placed on the rear wall of the cabin from the outside side WINDSHIELD WASHER ENGAGEMENT Windshield washer is set in activity by pressing a switch o...

Page 33: ...uard of the cabin SEAT TILTING OUT Passenger s seat to be tilted out in the direction of an arrow 1 upward Locking of the seat is done automatically SEAT TILTING Lift the passenger s seat in the direc...

Page 34: ...eft side of driver s seat Toolbox is placed in the rear part of the cabin behind the driver s seat Another shelf is placed on the right mudguard REAR VIEW MIRRORS Before the drive or starting the work...

Page 35: ...1 2 3 4 and 5 Point 2 lever is placed on the right DRIVER S SEAT WITH PNEUMATIC SUSPENSION Control according to points 2 3 4 5 and 6 Point 2 lever is placed on the left TILTING AND PROTRUSION OF STEE...

Page 36: ...control must be in the position maximum ventilator run WARNING filter does not provide full protection against toxic substances Wear protective gloves when manipulating with the filter Do not clean th...

Page 37: ...ned VENTILATOR CONTROL B 1 ventilator off 2 slowly run of ventilator 3 medium run of ventilator 4 maximum run of ventilator SWITCH AIR CONDITION C Do engagement and disengagement of air condition syst...

Page 38: ...OF THE HEATING AND AIR CONDITION SYSTEM It is necessary to create surplus pressure in the cabin for proper function of the heating or air condition We therefore recommend you to close all the windows...

Page 39: ...sed and there is foul air in the space of the cabin by oper ator This state can cause the feeling of fatigue and there can also be penetration of dust to the cabin because of the loss of surplus press...

Page 40: ...rect the central heating out lets 1 under the angle of approx 45 towards the windshield Direct the side outlets 2 under the angle of approx 45 to the cab corners After defrosting of the front windshie...

Page 41: ...ou can draw out the sun shield by pull ing the handle in the direction of the ar row The shield gets back to initial posi tion after pressing the button 1 by an applicable shield INTERNAL LIGHTING To...

Page 42: ...43 NOTES...

Page 43: ...44 ACQUAINTANCE WITH THE TRACTOR FH12N010...

Page 44: ...up with air filter clogging 10 not connected 11 not connected 12 not connected 13 Indicator red of a failure in the hy drostatic control system It lights with engine operation in hydrostatic control f...

Page 45: ...aft automatic disengagement 4 gear shifting lever position reversing F driving forward N neutral R reversing 5 road and reduced speeds shifting lever position Lo reduced speeds Hi neutral or road spee...

Page 46: ...nt of rear PTO shaft more in the chapter Drive of agricul tural machinery 4 Main field of number of hours in operation in total secondary field of hours in op eration from the last resetting of the da...

Page 47: ...AGES Serious faults in the system 1 STOP sign number of fault 1 is displayed on a display with serious faults If this situation occurs set the tractor aside and contact service Less serious faults in...

Page 48: ...by B and C buttons The selected item is marked by an arrow 1 Exit from service menu By buttons B and C select an item EXIT and press A button DISPLAY SETTING LANGUAGE MUTATION Enter the service menu...

Page 49: ...lamp switch off on Working lamp function is signalized by a lit symbol on a switch e Warning lights switch f Front drive axle button Engaged front drive axle is signalized by lit symbol on a switch g...

Page 50: ...ection lights lights and horn switches FRONT DRIVE AXLE BUTTON Use the front drive axle with slip ping of the rear wheels to en hance the draught of the tractor The engagement of front drive axle is s...

Page 51: ...lights can be lit only in the grill of the bonnet REAR DIFFERENTIAL LOCK BUTTON Engagement and disengagement of rear differential lock is done by pressing the button which returns to its original posi...

Page 52: ...GHTS HEAD LIGHTS AND HORN SWITCHES a Acoustic horn press the switch in the direction of an axis b Lower beam head lights c Direction lights to the right d Direction lights to the left e Acoustic horn...

Page 53: ...N Voltage is connected to all devices with the exception of the starter The key is in this position with engine running KEY IN II POSITION Starter and feeding of all devices is en gaged in this positi...

Page 54: ...ACQUAINTANCE WITH THE TRACTOR FH12N028 F13BN005 IGNITOR AND THREE PIN SOCKET Ignitor 1 and a three pin socket 2 are placed on the panel of right rear mudguard MANUAL THROTTLE A maximum supply B idle r...

Page 55: ...riving lever at the back GEAR SHIFTING LEVER main gear shifting lever 1 button for disengaging clutch on the head of gear shifting 2 buttons of shifting individual gears of multiplier GEAR SHIFTING SC...

Page 56: ...N008 F72 PEDALS AND LEVERS 1 travel clutch pedal 2 foot brake pedals joint by a catch 3 throttle pedal ROAD AND REDUCED SPEEDS SHIFTING LEVER The lever is placed on the right side of driver s seat H R...

Page 57: ...BRAKE LEVER AND COUPLING FOR SEMI TRAILER CONTROL LEVER 1 manual brake lever a unbraked b braked 2 coupling for semi trailer lever a transporting position b Bearing hooks folded up tow hook with carri...

Page 58: ...haft engagement 3 two position switch of front wiper and front windshield washer control 4 rear wiper switch 5 switch of front working lights on the roof of the cabin 6 switch of rear working lights o...

Page 59: ...ank is in its bottom AGGREGATION OPENING Aggregation opening serves for cabelling or Bowden control of aggregated tools placement Pull to protrude the part of sealing of rear window in upward directio...

Page 60: ...ds lever position signalization 68 Driver s seat safety switch 68 The principles of appropriate use of tractors 69 The description of the system of travel clutches 69 The way of controlling the travel...

Page 61: ...nt drive axle on 84 Rear differential lock button 84 Diesel particle filter 85 Diesel particle filter system failures signalization 86 Diesel particle filter failure codes 86 Diesel particle filter re...

Page 62: ...tched IF YOU DO NOT SUCCEED IN STARTING THE ENGINE Return the key to 0 position Wait 30 second and repeat the start Never help the stopping engine by a starter You are being ex posed to the danger of...

Page 63: ...y blinks instead of lighting up there is a disorder in the ignition sys tem see ch Ignition system dis order signalization The signal ised fault must be resolved in an expert service garage 8 Turn the...

Page 64: ...electric network of the voltage of 220 V With regard for the lower engine wear when starting at low temperatures the use of heater is recommended by the manufacturer The duration of heating is depende...

Page 65: ...drostatic steering the con trols must turn off and other functions ensuring proper run of engine The time of engine operation without load must be kept in particular in winter season ENGINE HEATING Do...

Page 66: ...1 and for shifting the individual gears of multiplier 2 REVERSING LEVER The selection of the direction of travel drive is done by reversing lever forward backward F driving forward N neutral R drivin...

Page 67: ...in the left bottom corner of the display Hi road speeds Hi neutral position Lo reduced speeds DRIVER S SEAT SAFETY SWITCH The driver s seat is equipped with a safe ty switch which signalizes the syste...

Page 68: ...THE DIFFERENCES IN WAYS OF CONTROLLING THE TRAVEL CLUTCH BY 1 Reversing lever This way of control has automatic start function When shifting the reversing lever to neutral position there is release of...

Page 69: ...asing the clutch pedal there is a switch of travel clutch The speed of travel clutch switch is dependent on the speed of releasing the clutch pedal The clutch pedal does not enable the function of aut...

Page 70: ...control is still lit If this situation occurs fully depress the clutch pedal immediately to stop or release the clutch pedal to the upper position and wait until the sound signal goes silent and the...

Page 71: ...actor Note When starting or stopping the engine of the tractor the fastest gear H is always automatically shifted If the road and reducing speeds shifting lever is shifted in the group of road speeds...

Page 72: ...st There is a risk of limited service life or failures of travel clutches DEAD START USING THE CLUTCH PEDAL 1 Start the engine 2 Depress the clutch pedal 3 Select road and reduced speeds 4 Shift an ap...

Page 73: ...for the subsequent dead start and tractor load Changing the direction of drive by means of reversing lever is done at tractor travel speed lower than 10km h When you try to change the direction of dri...

Page 74: ...shift an applicable gear speed release the red button and then increase the engine revolutions If operation conditions permit use the function of multiplier preselection GEAR SHIFTING USING THE CLUTCH...

Page 75: ...very filter of gear box switchboard If it lights up replace delivery filter of gear box switchboard insertion 2 Gear box oil overheating control If it lights up interrupt your work and allow the tract...

Page 76: ...ap proximately 5 seconds 1 Then the display of failure minimizes to the main field 2 All the function of the tractor remain ac tive it can happen that some of the functions will not be complete If th...

Page 77: ...ver H Increasing travel speed L Decreasing travel speed It is done without travel clutch pedal de pressed under load SIGNALIZATION OF MULTIPLIER FUNCTION Individual engaged gears of multiplier are sig...

Page 78: ...h If the preselection switch is off a the gears of multiplier can be engaged by buttons on the gear shifting lever If the preselection switch is on b the gears of multiplier are shifted automati cally...

Page 79: ...the engine off and start and the saved values engine revolu tions do not change The values for automatic multiplier shifting are read always when the pre selection switch is off with tractor drive wit...

Page 80: ...cific use of tractor With multiplier pre selection on it is possible to shift the multiplier gears also manually on a gear shifting lever but only within the range of set values engine revolutions i e...

Page 81: ...after subsequent engagement of the multiplier pre selection switch on dashboard the system of automatic mul tiplier shifting will automatically shift multiplier gears according to these engine revolut...

Page 82: ...ed of 15 km h the drive of front drive axle is automatically disconnected Automatic disconnection of the drive is signalized by blinking of control in a switch After switching off of the blinking cont...

Page 83: ...nected to the tractor This condition is listed in manual of applicable machine Maximum permitted speed of these sets is 15 km per hour REAR DIFFERENTIAL LOCK BUTTON Engagement of rear differential loc...

Page 84: ...filter system failures with engine running are signalized by a lit red con trol on the dashboard and then with an acoustic signal A short term turning on of the red control without a subsequent acous...

Page 85: ...diesel particle filter system are displayed on the display The acoustic signal can be turned off by the button 2 If the failure has not been re moved the acoustic signal is active with repeated starin...

Page 86: ...rease the load of engine and continue working until red control of diesel particle filter switches off and acoustic signal does not stop By increasing the engine load the temperature of exhaust fumes...

Page 87: ...play a letter P in a circle and at the same time there is a sound signal This situation occurs in two cases a a tractor unbraked by a manual brake with engine running and a driver leaves its seat b a...

Page 88: ...ar speed before the slope if possible Note The gear speed with which you easily overcome an ascent you will also successfully manage descent FOOT BRAKES They are disc wet hydraulically con trolled dou...

Page 89: ...o 740 20 kPa When the pres sure drops below 550 40 kPa by pass valves puts auxiliary devices out of op eration differential lock engagement of front drive axle WARNING SIGNALIZATION OF AIR PRESSURED D...

Page 90: ...the type of tractor at stake is a maxi mum allowed speed of the set of 30 km per hour Maximum allowed speed of the set is defined by maximum al lowed speed of the slower vehicle of the set TWO HOSE B...

Page 91: ...pedal Brake valve of trailer prefers the function of brakes to the function of hydraulics If there are shocks when foot brake pedals are depressed in the pipeline of hydraulic circuit it is necessary...

Page 92: ...opping the engine lower the revolutions to 800 1000 revolutions per minute and allow it to run for the time of approximately 5 minutes 2 Shift the lever of manual throttle to STOP position 3 The engin...

Page 93: ...steering pump failure is with oil pressure drop under 120 kPa behind a pump signalized on a dashboard by an applicable symbol Note When starting the tractor or with low engine revolutions the control...

Page 94: ...95 RUNNING IN THE TRACTOR Page General principles for running in the new tractor in the course of the first 100 hours of operation 96 During the first 10 hours 96 From 100 hours on 97...

Page 95: ...e engine increased oil consumption is normal in this period Check screw connections mainly of the supporting parts of the tractor Immediately remove all established shortcomings thus you will prevent...

Page 96: ...N After running in you can work with the tractor without any restrictions Recommended operation speed 1400 2300 rpm Idle speed 800 25 rpm Operation oil pressure 0 2 0 5 MPa Oil pressure at the idle sp...

Page 97: ...98 NOTES...

Page 98: ...care of your assistant s safety Page CBM stage quick adjusting hitch 100 Height adjustment and disassembly of the CBM stage hitch 100 Automatic mouth of the CBM stage hitch 100 Modular system of hitc...

Page 99: ...and you can adjust its height or disas semble it When you release the lever from position 2 the locking pins 3 will extend and the lever will automatically return to the initial position AUTOMATIC MO...

Page 100: ...ULE The swinging draw bar console module is located in the stage hitch console SWINGING DRAW BAR Disassembly 1 Release and remove the pins 1 2 Slide the swinging draw bar out in the arrow direction Do...

Page 101: ...he locking wedge 2 Locking the hitch fig B By moving the lever 1 in the arrow di rection you will retract the locking wedge 2 HITCH FOR A SINGLE AXLE CBM SEMI TRAILER The hitch for a single axle semi...

Page 102: ...ch class D2 Hitch class D3 2 000 kg 43 mm 2 000 kg 50 mm The maximum weight of an aggregated braked trailer or semi trailer must not exceed the value specified on the data plate of the tractor and the...

Page 103: ...ible speed of the set results from the maximum permissible speed of the slower vehicle in the set MAXIMUM PERMISSIBLE VERTICAL STATIC LOAD OF HITCHES FOR TRAILERS AND SEMI TRAILERS Hitch type Permissi...

Page 104: ...chine to the tractor 111 Rate preselection switch of starting rear PTO shaft 112 Selection switch of rear PTO clutch revolutions P T O 113 Replaceable end points of rear PTO shaft 113 Rear PTO switch...

Page 105: ...eting the work always mount the cover of PTO shaft back 3 Any repairs or cleaning of aggregated machines parts driven by PTO shaft to be done only with the engine at halt and PTO clutch disengaged 4 B...

Page 106: ...Switches and controls of front and rear PTO shaft control are located on the right column of the cabin 1 The control of the selection of rear PTO shaft revolutions P T O 2 The control of preselection...

Page 107: ...lever 1 Standard and economical independent revolutions of rear PTO shaft label 1 2 Dependent and independent revolutions of rear PTO shaft label 2 Rear PTO shaft revolutions preselection lever 3 is l...

Page 108: ...e spun freely B Economical revolutions of PTO shaft engaged With engaged standard PTO shaft revolutions A one can engage 540 or 1000 revolutions of rear PTO shaft on the right side of the cab column b...

Page 109: ...revolutions engaged N Neutral position rear PTO shaft end point can be spun freely B Independent PTO shaft revolutions engaged With engaged dependent A or independent B rear PTO shaft revolutions B t...

Page 110: ...the engine running and rear PTO shaft switch off spinning of rear PTO shaft occurs after pressing the button 1 PTO shaft stops spinning after releasing the but ton Beware Rear PTO shaft revolutions p...

Page 111: ...me of starting the rear PTO shaft Use this mode for starting light machines with low power consumption connected to rear PTO shaft such as reel raker 2 the switch is in the middle position this stage...

Page 112: ...nge of PTO shaft revolutions 540 and 1000 per to be done only with PTO shaft at halt Check that the revolutions of PTO shaft are set accordingly with regard for the connected tools REPLACEABLE END POI...

Page 113: ...O shaft clutch is engaged and the shaft spins After switching the switch 1 from B position to A position rear PTO shaft clutch is engaged and the shaft stops By a subsequent switch of switch 1 from B...

Page 114: ...shaft clutch starting with regard for the aggregated machine by a switch of rate preselection for starting rear PTO shaft 1 3 Select applicable revolutions by switch of selection of rear PTO shaft 2...

Page 115: ...on mode With engine running 1 Rear PTO shaft dependent revolutions are selected by PTO shaft revolutions preselection lever 2 Speed of rear PTO shaft starting preselection switch 1 is not functional i...

Page 116: ...ded that the direction of drive is engaged by reversing lever and the tractor has travelling speed of at least 0 3 km h By switching the switch from A to B position the rear PTO clutch is engaged By p...

Page 117: ...hitch at which disengagement of rear PTO shaft clutch ACTUAL current position of arms of three point hitch L LIMIT position of arms of three point hitch at which engagement of rear PTO clutch occurs T...

Page 118: ...s C button on the dashboard By this a new value is saved and the number by H LIMIT item changes and equals to ACTUAL value Setting L LIMIT position 1 Set the arms of the three point hitch to the posit...

Page 119: ...symbol B on the display stops blinking Stopping rear PTO shaft Rear PTO shaft stops if the arms of three point hitch are lifted higher than H LIMIT is set When stopping rear PTO shaft the display of...

Page 120: ...lutions on request FRONT PTO SHAFT CONTROL Engagement and disengagement of front PTO shaft is done by a switch 1 placed on the right column of the cabin The switch is equipped with a mechanical lock 2...

Page 121: ...ine output 540 per minute full engine output 1000E per minute 60 kW 540E per minute 60 kW DRIVE OF MACHINES WITH GREATER INERTIA MASSES CRUSHERS ROTARY HARROWS REAPING MACHINES Cardan shaft for drive...

Page 122: ...ng quick couplers 125 Quick couplings with drip collection 125 Hydraulic distributor of the outer hydraulic circuit 126 Description of the functions of individual positions of control levers of the hy...

Page 123: ...ox and final drive housing HYDRAULIC PUMP The hydraulic pump cannot be disen gaged When the engine is running the pump is in operation Pump type Delivered quantity URD 25 10 90V 69 l min The pressure...

Page 124: ...d CONNECTING AND DISCONNECTING QUICK COUPLERS When connecting and discon necting the quick couplers pay increased attention with regard to the residual oil that remains in the socket or on the plug of...

Page 125: ...t section of the distributor is equipped with lock ing in pressure positions with hydraulic securing In the case of the two section and three section distributor it is the section controlling quick co...

Page 126: ...limit position With an increased force you can shift the control levers from position 3 further to the front to position 4 i e floating free position where the levers are locked Both the quick coupler...

Page 127: ...lled on a panel in the right front part of the tractor Their installation is bound to a three section distributor They are designed for the control of fron tally attached adapters The marking of the o...

Page 128: ...2 4 or 6 Connecting a rotational hydraulic motor If a rotational hydraulic motor is connected to an outer outlet of the hydraulic system its return branch must always be connected to quick coupler 0 I...

Page 129: ...130 NOTES...

Page 130: ...of the upper position of the three point hitch 135 Lowering speed 136 Free position 136 Setting the control of three point hitch 137 Manual setting of control of three point hitch 137 Automatic contro...

Page 131: ...cking in transport position 3 Lowering speed 4 Setting the position of lifting device 5 Upper position restriction 6 Smooth setting of manual control automatic control 7 LED diagnostic 8 LED lifting 9...

Page 132: ...ed The engine can only be started if the engine 1 is in position b The EHR B electro hydraulic system is only active when the engine is started Activation of the EHR B system is only possible when the...

Page 133: ...OF IMPLEMENTS Shift the lifting lever 1 to position a and block it with the moving latch 2 Blocking the lifting lever 1 by the mov ing latch 2 in position a A Lever movement blocked B Lever movement n...

Page 134: ...sition limiter 5 Advantages of active dampening of vibrations during transport of a heavy implement attached to the rear three point hitch 1 Increased operation safety the steering axle is not unload...

Page 135: ...nimum lowering speed In the vibration dampening mode and during the use of the rear control buttons the lowering speed setting is out of function FREE POSITION For permanent work with free hydraulic s...

Page 136: ...REE POINT HITCH Perform according to Cancel blocking part and set the required position of ele ments with regard for the nature of per formed works To reach the depth of working tools there is a contr...

Page 137: ...h set by the control 4 control system measures the soil resistance and this value is used as default for further control The activity of controls lifting and lowering can be monitored by means of indi...

Page 138: ...ntrol system and the Blocking cancellation must be repeated see page 130 EXTERNAL CONTROL BUTTONS OF THE ELECTRO HYDRAULIC SYSTEM 1 Lifting 2 Lowering The movement only lasts as long as the buttons ar...

Page 139: ...M ERRORS Flashing combination of the diagnostic LED 7 Error category Error description Long pause No of flashes Short pause No of flashes 1x 1x Serious error Error with internal safety shutdown of the...

Page 140: ...ric pin A Faulty dynamometric pin 3x 2x Left dynamometric pin A Faulty contact or interrupted conductor of the dynamometric pin Short circuit of the dynamometric pin conductor Possible overloading of...

Page 141: ...142 NOTES...

Page 142: ...th extensible end pieces 146 Lower draw bars with CBM hooks 146 Securing the lower draw bars with CBM hooks 147 Upper draw bar 147 Front three point hitch 148 Front three point hitch control 148 Adjus...

Page 143: ...raw bars SAFETY PRINCIPLES OF WORKING WITH THE THREE POINT HITCH Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine implemen...

Page 144: ...RAW BARS Fixed position of the lower hydraulic draw bars A The pin head 1 and washer 2 are in stalled horizontally Free position of the lower hydraulic draw bars B The pin head 1 and washer 2 are in s...

Page 145: ...by the securing pegs 1 Always check the position of the extensible end pieces and the se curing pegs see fig 3 LOWER DRAW BARS WITH CBM HOOKS The lower 3 and upper 4 draw bars of the hitch are equipp...

Page 146: ...anging to one side we recommend you to securely lock the lower draw bar hook by inserting an M8 screw in the opening S and locking it with a nut UPPER DRAW BAR The upper draw bar 1 has adjustable leng...

Page 147: ...wo hydraulic cylinders that are supplied with oil from the integrated hydraulic distributor The lifting and lowering is controlled by the control lever of the integrated distributor 1 Position 3 Lifti...

Page 148: ...B Transport position of the front three point hitch Changing the position of the draw bars of the front three point hitch 1 Release and remove the pin 1 from the opening 2 Lift the arm from position...

Page 149: ...150 NOTES...

Page 150: ...in tractors equipped with non removable discs 153 Toe in of the wheels of the front driving axle 154 Adjustment of toe in of the wheels of the front driving axle 155 Front drive axle fenders 156 Setti...

Page 151: ...with the torque of 200 220 Nm You can change the wheel track by ch anging the position of the rim and disc First secure the tractor against moving lift the axle with a lifting jack and support it Loo...

Page 152: ...EELS TRACK OF FRONT DRIVE AXLE IN TRACTORS EQUIPPED WITH NON REMOVABLE DISCS Used tyres 12 4 24 13 6R24 12 4 28 14 9 24 12 4R24 380 70R24 14 9R24 320 85R24 340 85R24 420 70R24 380 85R24 Front wheel tr...

Page 153: ...Proper toe in of the front wheels of tractors with the front driving axle is 0 to 2 mm and is measured on the front wheel hub flanges if the front wheels are installed you can measure toe in on the wh...

Page 154: ...lane of the wheel axes at the back turning by 180 and measure the distance between the marked places again Release the locking nuts of the heads of the ball screws 2 of connecting rods of the steering...

Page 155: ...ks and the type of tyres used on the side by relocating screws a to different openings and also in terms of height by relocating screws b to different openings B Fenders with turnable consoles where t...

Page 156: ...least 50 mm Perform the inspection with both front tires 2 Switch the steering to full wheel lock to the other side and perform the inspection according to article 1 3 Heave one side of front axle wi...

Page 157: ...nst moving by wedging the front wheels After changing the wheel track tighten all the screws connecting the disc with the rim with the torque of 200 220 Nm and the nuts of the screws connecting the di...

Page 158: ...ar wheel weights 160 Bottom weights 160 Front weights 161 Weight of the front three point hitch 161 Valve for filling tyre tubes with liquid 162 Procedure of filling the tyres with liquid 162 Procedur...

Page 159: ...170 2 6 2x25 6x30 230 2 10 2x25 10x30 350 2 14 2x25 14x30 470 BOTTOM WEIGHTS Combina tion of weights pcs Mass of weights kg 2 2x34 68 They are installed in case the tractor is not equipped with the fr...

Page 160: ...ool carrier They are protected from lateral movement with a pin inserted between the central weights The other weights are attached to the central ones with two clamps Note After the insertion of the...

Page 161: ...ting the tractor and turn it with the valve upwards A 2 Deflate the tyre and unscrew the valve insert 3 Screw the adapter for water filling on and attach the liquid supply hose to it 4 Fill the tyre w...

Page 162: ...er position B 3 Remove the rest of the liquid after screwing on the adapter for water filling by sup plying pressurized air C 4 Blow out the liquid until it stops running through the tube of the air a...

Page 163: ...ater l kg Calcium chloride solution CaCl2 kg Water l Extra load ing kg 16 9 34 250 108 166 274 16 9 38 290 126 192 318 18 4 34 330 144 218 362 18 4R 38 385 168 254 422 480 70R38 335 146 222 368 18 4 3...

Page 164: ...s tyres by the manufactur er Solution preparation 1 Dry calcium chloride CaCl2 is added to water never the other way round 2 The solution is not dangerous but it is necessary to work carefully with it...

Page 165: ...166 NOTES...

Page 166: ...age Electric system 168 Basic service information 168 Accumulator battery 169 Accumulator battery maintenance 170 Alternator 171 Alternator maintenance 171 Fuse box 172 Placement of fuses in fuse box...

Page 167: ...orget to connect the terminals plus to plus and minus to minus If you replace a part of the charging circuit disconnect the battery from the tractor ground with the battery disconnector This way you w...

Page 168: ...2 in the step 4 Remove the safety pin 3 5 Grasp the bottom edge of the cover and remove it BATTERY DISCONNECTOR Battery disconnector is placed on the left side of the tractor behind the stairs of the...

Page 169: ...stic substance therefore handle it with proper care If your skin or clothes get stained by elec trolyte wash the skin or clothes with water and neutralize them with soap 4 During charging hydrogen is...

Page 170: ...uel During operation the alternator must not be disconnected from the battery The alternator must never be put in operation without load i e with the con ductor disconnected from the B terminal and th...

Page 171: ...ing the left cov er of steering console Fuses 1 are shear and when replacing them it is necessary to keep prescribed values of the fuse With repeated chop ping find the nearest garage Ignition fuse 2...

Page 172: ...ped lights fog headlamp with a control 8 7 5A Left dipped lights lights control in a grill roof of tractor 9 15A Working lights in bonnet grill 10 3A Front PTO shaft 1A 15A Diesel particle filter CAN...

Page 173: ...of the tractor l distance of the test wall from the headlight 5 m h height of the headlight centre above the road surface h headlight inclination 3 5 to the distance of the test wall 17 5 cm raising...

Page 174: ...he headlight centre further than 30 m from the front outline of the tractor In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor Check the...

Page 175: ...onal lights P21W 12 V 21 W BA 15s Side lights R5W 12 V 5 W BA 15s 4 Working and ploughing flood lights 12 V 65 W PGJ19 5 5 Rear joint lamps End lights and brake lights 12 V 5 21W BAY 15d Directional l...

Page 176: ...t PTO oil 184 Oil for the front driving axle 185 Oil for the hydrostatic steering of the tractors 186 Plastic lubricant for the tractor 186 Hydraulic brake liquid for the tractors 187 Liquid for the c...

Page 177: ...ng function indicator Check the steering function indicator Check the function and tightness of the steering circuit Check the function and efficiency of the tractor brakes Check the function and effi...

Page 178: ...of the pressurized air system Check the function of the driver s seat lubricate the movable parts with grease STEPS PERFORMED OUTSIDE THE INTERVAL OF 500 HOURS OF WORK in a new tractor or tractor aft...

Page 179: ...coolant once every 2 years Replace brake liquid once every 2 years Replace oil in the gearbox and final drive housing o o 1000 Clean the magnet and strainer element of the suction filter of the hydrau...

Page 180: ...gnation Quantity in litres Brake liquid 0 5 Coolant 20 5 Engine oil 10 Hydrostatic steering oil 3 2 Oil of the front driving axle box 6 0 Oil of the planetary reducers of the front driving axle 2x0 7...

Page 181: ...Y DIESEL PARTICLE FILTER Classification ACEA Viscosity class SAE Performance class API E9 E7 15W 40 API CJ 4 SM OILS FOR ZETOR ENGINES WHICH ARE EQUIPPED WITH DIESEL PARTICLE FILTER Oil marking Viscos...

Page 182: ...urboral 10W 40 API CH 4 MOL Dynamic Transit 15W 40 API CI 4 MOL Dynamic Turbo Diesel 15W 40 API CF 4 ORLEN OIL Diesel 2 HPDO 15W 40 API CG 4 MV truck LD 15W 40 API CI 4 Fuchs Titan Truck 15W 40 API CG...

Page 183: ...uid 9 Esso ATF E 25131 Castrol Transmax S Elf Elfmatic G2 Syn Elfmatic G3 FINA Finamatic HP Finamatic S6726 Manufacturer Oil designation Mobil Mobil ATF Texaco Texamatic 7045 Valvoline ATF Dextron II...

Page 184: ...MC 10W 30 GL 4 OIL FOR THE FRONT DRIVING AXLE Manufacturer Oil designation Viscosity class SAE Performance class API Shell Spirax AX 80W 90 GL 5 Aral Fluid HGS 80W GL 4 Agip Rotra Multi THT 80W GL 4 E...

Page 185: ...HLP DIN 51524 PARAMO MOGUL H LPD 32 HLP DIN 51524 MOGUL HM 32 HLP DIN 51524 MOL Hydro HV 32 HVLP DIN 51524 3 ORLEN OIL Hydrol L HM 32 HVLP DIN 51524 2 Hydrol L HM 46 HVLP DIN 51524 2 PLASTIC LUBRICAN...

Page 186: ...on can be mixed together LIQUID FOR THE COOLING SYSTEM OF THE TRACTORS FRIDEX STABIL FRIDIOL 91 or FRICOFIN S and demineralised water in the proportion of 1 1 5 replenish the mixture in this proportio...

Page 187: ...te Tractor operated on bio fuel requires planting of fuel system by REP hoses The use of bio fuel increases consumption decreases the performance by approximately 5 requires oil replacement in engine...

Page 188: ...189 TRACTOR MAINTENANCE LUBRICATION PLAN OF THE TRACTOR FRONT DRIVEN AXLE Pos no Identification No of lubrication points 1 Turning radius pins 4 2 Central pin 2...

Page 189: ...SINGLE AXLE SEMI TRAILER Pos no Identification No of lubrication points 1 Hook pin bearings 0 to 4 by version FRONT THREE POINT HITCH Pos no Identification No of lubrication points 1 Pins of cylinder...

Page 190: ...E POINT HITCH Pos no Identification No of lubrication points 1 Pins of auxiliary hydraulic cylinders 2 2 Lifting draw bars 2 HITCH MOUTH FOR A TRAILER Pos no Identification No of lubrication points 1...

Page 191: ...n of the following distribution of tractor work Ploughing and pre sowing soil treatment 15 25 Sowing and planting 10 15 Harvest work 10 20 Farming transport 40 65 If the tractor works in mountainous a...

Page 192: ...er element 199 Replacing the safety element of the air cleaner 199 Reassembly of the air cleaner elements 200 Hydrostatic steering oil tank 200 Replacing the filtration element of the hydrostatic stee...

Page 193: ...pressure of air brakes 211 Maintenance and treatment of tyres 212 Tyre inflation 212 Recommended inflation values of the front wheel tyres 213 Recommended inflation values of the rear wheel tyres 214...

Page 194: ...open automatically after that The hood is locked in this lifted position thanks to this gas liquid brace Closing the hood Pull the hood down with the strap grasp it in the place of arrows and press i...

Page 195: ...plug 3 best immediately after a drive or after heating the engine to the working tem perature Clean the drain plug before re turning it to its place Check the sealing ring for integrity REPLACING THE...

Page 196: ...ipstick 1 to check the oil level and check the cleaner drain plug 3 and other joints for leaks REPLACING THE FUEL FILTER ELEMENT Replace the filter element after releasing the nut 1 and unscrewing the...

Page 197: ...system with several strokes of the manual control of the priming pump 1 2 Release the screw 2 of the fitting of the fuel inlet to the filter and let the foam es cape 3 Retighten the screw and repeat...

Page 198: ...by pulling If the main element is not damaged there must not be any dust on the inner side of the element recover it by blow ing pressurized air from the inner side of the element This way you can rec...

Page 199: ...e After closing of the cleaner with the lid the whole cleaner must be perfectly leak proof After the maintenance of the dry air cleaner ensure proper functioning of the clogging indicator again HYDROS...

Page 200: ...ing tank 3 Release the drain screw 4 Drain oil from the tank 5 Unscrew the tank lid 6 Replace the filtration element 7 Install the new element 8 Disconnect both the hoses from the working cylinder and...

Page 201: ...let it run at the idle speed for approx 1 minute 2 Turn the steering wheel several times to both the sides at the idle speed of the engine 3 At the maximum engine speed turn the wheels with the steer...

Page 202: ...ieces and on the hose surface abrasion of the hose surface to the metallic reinforcement damage of the outer yarn braiding in the case of low pressure hoses In case of a pump failure or after stopping...

Page 203: ...y of right side part 4 After draining the coolant close the drain valve and cap leave heating cock open 5 Fill the cooling system with a coolant to the neck in equalizing vessel and close by pressure...

Page 204: ...g Carry out the check always with the engine stopped CHECK AND REPLACEMENT OF OIL IN GEAR BOX DRAINING AND CHECKING HOLES 1 drain plug of oil from clutch box 2 drain plug of oil from gearbox 3 drain p...

Page 205: ...EMENT WITH HYDRAULIC PUMP SUCTION FILTER The oil cleaner is placed on the left side of the gearbox Before replacing the oil cleaner element place a suitable vessel for dripping oil under the tractor 1...

Page 206: ...inspection screw the oil level must reach the bottom edge of the inspection opening FILLING INSPECTION AND DRAIN OPENING OF OIL OF THE FRONT WHEEL REDUCERS Oil is checked filled and drained through on...

Page 207: ...CEMENT The vessel is placed on the rights side and is accessible after lifting the front bonnet Keep the level of brake fluid in the range of 3 4 of the content of the vessel maxi mum height to 1 2 of...

Page 208: ...normal filters The filter must be inserted with the white side towards the grill The installation instructions are found on the next page The filter is only used during spraying of pesticides then it...

Page 209: ...denser with pres surized air or pressurized water against the driving direction of the tractor Then slide the cooler back and fix it properly Be careful about the proper routing of hoses to the oil co...

Page 210: ...y be fore driving with a trailer or semi trailer In case of a brake system failure or if the pressure drops below 450 kPa the warning indi cator on the dashboard will light up WORKING PRESSURE OF AIR...

Page 211: ...when the tyres are cold To inflate the tyres use the pressure controller B which acts as a pressure equalizer tyre filling device and safety valve Remove the rubber cap of the pressure controller and...

Page 212: ...ed of 8 km h Inflation kPa 290 max 200 max 200 Load bearing capacity kg max 2830 max 2040 max 1910 Tyre dimensions and design Principal working activity 14 9R24 380 70R24 420 70R24 12 4 28 10PR For fi...

Page 213: ...6 9R38 480 70R38 18 4R38 520 70R38 18 4 38 For field work Inflation kPa 110 140 130 160 120 160 130 160 110 160 130 140 Load bearing capacity kg 1940 2230 2255 2575 2500 2900 2625 3000 2635 3350 2595...

Page 214: ...tioned in the Technical parameters of the tractor table must not be exceeded Changes of the load bearing capacity of the tyres from the basic values are specified in the tables below Note The 100 infl...

Page 215: ...above the values mentioned in the table while sim ultaneous decreasing the speed TYRES FOR DRIVING WHEELS Driving wheels radial tyres Speed km h Load bearing ca pacity Inflation pressure 10 20 25 30...

Page 216: ...217 MAINTENANCE INSTRUCTIONS FH12N056 DIESEL PARTICLE FILTER MAINTENANCE Leave the maintenance of diesel particle filter to an authorized service...

Page 217: ...218 NOTES...

Page 218: ...ork shops Page Tensioning the V belt 220 Tensioning the V belt of the AC compressor 220 Adjusting the play of the brake pedals 220 Bleeding the brake system of the tractor 220 Bleeding the rear brake...

Page 219: ...od of the brake pedals and the piston of the main cylinder is 0 5 1 0 mm 3 6 mm measured at the edge of the brake ped als with the pedals disconnected Per form the adjustment with the pedals dis conne...

Page 220: ...Depress the brake pedal release the bleeding screw by 1 4 turn at the most further depress the brake pedal and tighten the bleeding screw Release the brake pedal and repeat the procedure until air bu...

Page 221: ...With the foot brake pedals disconnected depress the pedal with the maximum force of approx 500 N If the pedal can be depressed almost to the stop consist ing in the boss on the bottom part of the con...

Page 222: ...basic adjustment check the operation of the foot brakes to see whether the braking effect of both the wheels is the same If not loosen the adjustment nut 4 by the required value on the side where the...

Page 223: ...k whether it is possible to tilt off the supporting hooks freely By lowering and repeated lifting of the hydraulic arms to the transport position check whether the engine does not tend to stall at the...

Page 224: ...the buttons pressed down for 7 sec There will be a sound signal and on the display a sign will be displayed Road Constant Self Learning Release both buttons A and B Start driving the tractor at a con...

Page 225: ...226 NOTES...

Page 226: ...capacities of the rear tyres 234 Change of the load capacity of the rear tyres 235 Permitted combinations of wheels for tractors 235 Power 236 Lifting force of the three point hitch 236 Tensile force...

Page 227: ...point hitch lowered 5100 without ballast weights Outline length with hitches without the front three point hitch 4520 without ballast weights Width over the rear fenders 2270 Height to the exhaust ou...

Page 228: ...2200 Injection sequence 1 3 4 2 Compression ratio 17 Max overspeed rpm 2460 Idle speed rpm 800 25 Net power at the nominal speed kW 71 79 86 93 100 Fuel consumption at the nom inal engine speed 2200 r...

Page 229: ...ERRA HSX 130 FORTERRA HSX 140 Engine type 1006 1306 1406 1506 1606 Minimum oil pressure at the engine speed of 750 rpm and oil temperature of 80 C MPa 0 08 Max coolant temperature C 106 Timing type OH...

Page 230: ...y refers to the entire axle the permissible load with regard to tyres is specified in the tab Load bearing capacity of the front tyres MAX PERMISSIBLE LOAD OF THE REAR AXLE KG Travelling speed km h Wh...

Page 231: ...RACTOR MACHINE SET KG Travelling speed km h Maximum weight of the set 8 9000 20 8000 30 8000 40 8000 MANOEUVRABILITY CONDITION Travelling speed km h Weight of the front axle of the tractor out of the...

Page 232: ...1950 3900 160 2464 4930 180 14 9R24 1700 3400 160 1820 3640 160 1950 3900 150 2550 5100 160 380 70R24 1650 3300 160 1765 3530 160 1950 3900 150 2475 4950 160 420 70R24 1900 3800 160 1950 3900 160 195...

Page 233: ...9R38 2575 5150 160 2750 5500 160 2750 5500 130 3400 6800 130 18 4 38 2170 4340 140 2715 5430 140 2750 5500 110 3400 6800 110 18 4R38 2750 5500 140 2750 5500 140 2750 5500 110 3400 6800 120 480 70R38 2...

Page 234: ...34 18 4 34 16 9R38 480 70R38 13 6R24 380 70R24 18 4R34 18 4 34 16 9R38 480 70R38 18 4R38 18 4 38 520 70R38 600 65R38 12 4 28 420 70 R24 14 9R24 14 9 24 18 4R38 18 4 38 520 70R38 600 65R38 16 9R38 480...

Page 235: ...from 100 hours on 58 5 63 5 71 0 78 6 84 2 LIFTING FORCE OF THE THREE POINT HITCH Lifting force at the end of the bottom draw bars of the rear three point hitch in the whole lifting range at the maxi...

Page 236: ...9 25 7 26 5 L 19 2 19 8 22 2 22 9 3 H 18 2 18 8 21 0 21 7 M 15 7 16 2 18 2 18 7 L 13 6 14 0 15 7 16 2 2 H 12 8 13 2 14 8 15 2 M 11 0 11 4 12 7 13 1 L 9 5 9 8 11 0 11 4 1 H 9 4 9 7 10 9 11 2 M 8 1 8 4...

Page 237: ...AIN TECHNICAL PARAMETERS INDEPENDENT REAR PTO SHAFT REVOLUTIONS PTO speed engine speed PTO speed engine speed 540 540 1913 621 2200 540E 540 1595 745 2200 1000 1000 1950 1128 2200 1000E 1000 1626 1353...

Page 238: ...896 L 369 670 426 774 3 H 349 634 404 733 M 302 548 349 634 L 261 474 302 548 2 H 245 445 283 515 M 212 385 245 445 L 183 333 212 385 1 H 180 328 209 379 M 156 283 180 327 L 135 245 156 283 Reduced sp...

Page 239: ...240 MAIN TECHNICAL PARAMETERS SPEED OF THE ZUIDBERG FRONT PTO Turning direction PTO speed engine speed PTO speed engine speed right a 1000 1920 1146 2200 left b 1000 2000 1100 2200 option E80...

Page 240: ...engagement of the front driving axle 10670 mm 10810 mm With engagement of the front driving axle 11660 mm 11740 mm OUTER OUTLINE AND TRACK TURNING DIAMETER FENDERS WITH SOLID CONSOLES Track width fro...

Page 241: ...242 NOTES...

Page 242: ...c disengagement of PTO clutch 117 Automatic disengagement of PTO shaft clutch return to basic setting 118 Automatic mouth of the CBM stage hitch 100 Automatic multiplier shifting 80 Auxiliary hydrauli...

Page 243: ...ay description 46 Draining condensate from the air reservoir 210 Draining oil from the engine 196 Drive of agricultural machines 105 Drive of machines with greater inertia masses 122 Drive with front...

Page 244: ...ntrol panel air condition 38 Heating valve control A 38 Height adjustment and disassembly of the CBM stage hitch 100 Height adjustment of the lifting draw bars 145 Hitch for a single axle CBM semi tra...

Page 245: ...of the rear tyres 234 Location of control elements EHR B Bosch electro hydraulic system 124 Location of serial numbers 7 Lower draw bars with CBM hooks 146 Lower draw bars with extensible end pieces 1...

Page 246: ...ion of the heating and air condition system 39 PTO revolutions preselection lever 58 Q Quick sinking 134 Quick couplings with drip collection 125 R Rate preselection switch of starting rear PTO shaft...

Page 247: ...s of rear PTO shaft 109 Starting the engine of the tractor 64 Starting the engine with the use of coolant heater 65 Steps performed daily before the start of work 178 Steps performed every 100 hours o...

Page 248: ...uid 162 Ventilator control B 38 Vibration compensator damper 135 Warning signalization of air pressured drop 90 Warning signalization of hydrostatic steering failure 94 Wedging the front wheels 163 We...

Page 249: ...manual Forterra HSX 100 Forterra HSX 110 Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 Edition 4 100 2014 Publication No 222 212 734 Zetor Tractors s r o Department of Technical Documentation Trn...

Page 250: ......

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