Zepro ZAHD 150/200, Installation Instructions Manual

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ZAHD, ZAEHD 150/200-155/175 Contents
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Contents
1 Important information ....................................................................................... 5
1.1 Attention! .....................................................................................................5
1.2 Technical support .........................................................................................5
1.3 Identifikation ................................................................................................6
1.4 CE marking ....................................................................................................6
1.5 Product approval .........................................................................................6
1.6 Hydraulic oil ..................................................................................................6
1.7 Guarantee .....................................................................................................6
1.8 Repainting .....................................................................................................7
1.9 Battery maintenance ....................................................................................7
1.10 Configuration ................................................................................................8
2 Safety rules ........................................................................................................ 9
2.1 Moving parts - free movement .....................................................................9
2.2 Connection of third-party equipment is forbidden ......................................9
2.3 Installation ....................................................................................................9
3 Before installation ............................................................................................ 10
3.1 Vehicle chassis requirements .....................................................................10
3.2 Statutory dimensions for underrun protection ..........................................10
3.3 Calculating the installed dimensions ..........................................................12
3.4 Rear beam cut outs ....................................................................................16
3.5 Prepare the tail lift ......................................................................................16
3.6 Temporary connection ................................................................................18
4 Installation ...................................................................................................... 21
4.1 Support Frame ...........................................................................................21
4.2 Platform ......................................................................................................23
4.3 Armstops ....................................................................................................28
4.4 Sealing strip (horizontal) .............................................................................28
4.5 Sealing strip (vertical) .................................................................................28
4.6 Underrun protection ..................................................................................29
4.7 Angle sensor / Inclinometer .......................................................................30
4.8 Controllers ..................................................................................................32
5 Cable routing ................................................................................................... 34
5.1 General .......................................................................................................34
5.3 Maximum power consumption ..................................................................35
5.2 Battery maintenance ..................................................................................35
5.4 Purging the cylinders ..................................................................................36
5.5 Platform tilt speed ......................................................................................36
5.6 Main power cable, earth cable, main fuse and main switch ......................37
5.7 Control power cable ...................................................................................39
5.8 Open platform alarm ..................................................................................39
5.9 Foot controller / Warning lights .................................................................39
6 Connection ....................................................................................................... 40
6.1 Connection unit ..........................................................................................40
6.2 Connection .................................................................................................41