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23

Problem

Reason

Investigation/Solution

Temperature rises 

too high (above 

temperature 

setting) in first 

15-20 minutes of 

operation

LID CLOSED TOO SOON 

AFTER STARTUP.

• After Firing Up the grill, don’t shut the lid until lots of smoke is 

released and the fire has burnt for a few minutes. 

• Shutting the lid too early results in the large initial quantity of 

pellets releasing lots of heat which easily overshoots lower 

temperature settings on hot days.   

• Leave the lid open for up to up to 5 minutes (especially in hot 

weather) during startup if temperature overshoots after closing 

the lid. 

• Note that leaving the lid open for too long (>10min) will also 

cause issues as the the controller will continue to dump more 

and more pellets to try and achieve the target temperature. 

Excessive or 

discoloured smoke 
or  
Grill not able to 

reach desired 

temperature

MOIST PELLETS

• Empty the hopper of wood pellets. 
• Set the grill to a high temperature and run until all the pellet are 

depleted and the fire goes out. Shut Down if required. 

• Once cooled down, vacuum out the hopper and fire-pot. 
• Pour in dry pellets (only as many as required for cooking) and 

then follow the Initial Startup Instructions. 

Noisey Auger

LONG PELLETS

• Occasional clunking and squeaking sounds are normal and are 

due to the auger breaking through longer pellets.  

• Try using shorter pellets.

Lots of smoke 

appearing from the 

Pellets in Hopper.  
  
Tiny amounts of 

smoke may appear 

in windy conditions 

which is normal.

WOOD DUST in AUGER 

TUBE and HOPPER  
or  
HIGH TEMP OPERATION 

WITH LID OFTEN OPEN 
or 
HIGH TEMP OPERATION 

IN WINDY CONDITIONS 
or 
DIRECTLY TURNING 

FROM HIGH 

TEMPERATURE TO SHUT 

DOWN

DO NOT pour any water into the Hopper 

Steps to Take 

• Open the grill and hopper lids. 
• Enter the MENU and choose CLEAR PELL > SHORT 30 S, to run 

the auger for 30 seconds to push out pellets.  

• Set the target temperature to 80

o

• If after another 10 minutes there is no more smoke coming from 

the hopper, begin SHUT DOWN, or set back to the desired target 

temperature to continue cooking. 

• If the smoke does not stop appearing from the hopper after 10 

minutes, remove all the pellets from the hopper right down to the 

auger (do not use vacuum). Enter the MENU and choose CLEAR 

PELL > LONG 10 MIN to continually run the auger to push pellets 

out.  

• Eventually the fire will go out and FLAME OUT error will be 

displayed and the grill will begin the SHUT DOWN cycle. 

Clean the Grill 

• Once the unit has fully shut down and is cool, vacuum out all 

pellets, dust and ash in the hopper, fire-pot, pellet feed tube and 

grill drum.   

• Complete Initial Startup Procedure with clean pellets. 

Future Prevention 

• Avoid pouring the wood dust from the bottom of bags of pellets 

into the hopper.  Very dusty pellets should be sifted before use. 

• Every 15-20kg of pellet usage, let the grill fully run out of pellets, 

so the pellet feed tube is empty.   Then “Clean the Grill” as 

outlined above. 

• After each use, vacuum out the fire-pot and grill drum area of ash.  
• Make sure the chimney cap is not screwed down too much. There 

should be roughly a 0.5cm gap between the top of the chimney 

and the cap.  Also clean the underside of the chimney cap and 

chimney of soot build up. 

Summary of Contents for 700E-XL

Page 1: ...Owner Manual www zgrills com au Z Grills 700E XL Wood Pellet Smoker Grill This owner manual edition is for Z Grills 700E XL V6 with Wireless Controller...

Page 2: ...and set the target temperature Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE Press and hold the control knob for 2 seconds to enter the MENU the...

Page 3: ...UM of 1m overhead clearance and 0 3m side rear clearance from any wall or combustible material HOT SURFACES This grill will be extremely hot during operation and for some time after turning off Take c...

Page 4: ...ons 6 3 Wireless Controller 11 4 Pellet Feed Burn In 14 5 Normal Grill Operation 15 6 Cleaning the Grill 17 7 Error Codes 18 8 Technical Specifications 19 9 Wiring Diagram 19 10 Spare Parts List 20 11...

Page 5: ...nsor 7 Thermal Insulating Liner 8 Grill Drum 9 Chimney Cap 10 Chimney Stack 11 Chimney Gasket 12 Grease Bucket 13 Grill Base Cabinet 14 Heat Ba ffl e 15 Vented Grease Tray 16 Bottom Grilling Rack Righ...

Page 6: ...ate as they have a layer of oil to prevent rusting during storage in the box Wipe the excess oil off with paper towel Tools and Fasteners All the required fasteners screws nuts and bolts and tools are...

Page 7: ...cidentally falling into the auger If they do fall in remove with a magnetic screwdriver and do not fi re up the grill STEP 2 DOOR MAGNETS STEP 3 SIDE PANELS Two holes towards the front Rear Wheels wit...

Page 8: ...Connect the temperature sensor cable BEFORE fully pushing the hopper into the grill 2 The hopper is heavy so get assistance from somebody when sliding into the grill drum and attaching the bolts Ensu...

Page 9: ...i t door into the cabinet then release to lock into position TIP If the doors are not level with each other or not sitting fl at loosen the cabinet back and side panel screws align the doors then tigh...

Page 10: ...y remove the heat ba ffl e once the grill has completely cooled down REMOVE INSERT STEP 15 GREASE TRAY TIPS 1 Cover the whole grease tray with heavy duty aluminium foil for normal use Replace foil as...

Page 11: ...essing and holding the control knob for 5 seconds To completely disconnect the grill from power unplug or switch off the power supply Controller Knob Settings TURN ON Press the knob once to turn the c...

Page 12: ...Turns on the fi re pot fan only no fi re in fi re pot for cold smoking Once running press control knob at any time to change the fan speed 50 to 100 STOP FAN Turns the cold smoke fan off SOUND ON OFF...

Page 13: ...llow the instructions to set up a free account 3 Detail instructions on how to connect a Z Grills wood pellet smoker grill can be found by scanning the instructions QR code below or going to zgrills c...

Page 14: ...lete the New Grill Burn In fi rst time use or normal cooking if already burnt in Burn In This process involves running the grill at a high temperature burning wood pellets for heat to burn o ff any su...

Page 15: ...on Fire the grill up using the normal process and then set the target temperature If the power is off for more than 30 seconds OPEN THE GRILL LID and FIRE UP using the normal process Once there is smo...

Page 16: ...h fresh wood pellets High Temperature Searing This Z Grills 700E XL V6 features a vented grease tray that allows for high temperature searing on the left hand side of the grill A BBQ plate or skillet...

Page 17: ...Ash accumulates in the fi re pot and the base of the grill drum Vacuum out after each long cook or every 5kg of wood pellets used Only vacuum when the grill is cold switched OFF and unplugged from pow...

Page 18: ...er may not be functioning properly Please contact our support team ERROR 3 FLAME OUT The temperature of the grill has dropped possibly due to the fi re going out Possible reasons include Grill may hav...

Page 19: ...8 x 660 mm 0 322m2 Top Grill Rack 345 x 660 mm 0 228m2 Grease Tray Type Vented holes for BBQ plate searing Total Grilling Area 0 55 m2 850 square inches Power Supply 240VAC 50Hz Max Power Usage 250W N...

Page 20: ...Grill Rack ZG 700 TWIN MGRACK 11 Food Temperature Chart Safe Food Time Guide 2 hours Refrigerate or use immediately 2 4 hours Use immediately 4 hours Throw out Food left sitting between 5 C 60 C for C...

Page 21: ...f they are being delivered and if the auger is very slowly turning Ensure Initial Startup procedure has been completed to prime the auger feed tube with pellets AUGER MOTOR FAILURE Remove the grease t...

Page 22: ...Incorrect Grill Temperature DIRTY TEMP SENSOR Clean the Grill Temperature Sensor to ensure accurate temperature readings FAULTY CONTROLLER or FAULTY TEMPERATURE SENSOR If the grill temperature is cons...

Page 23: ...ER TUBE and HOPPER or HIGH TEMP OPERATION WITH LID OFTEN OPEN or HIGH TEMP OPERATION IN WINDY CONDITIONS or DIRECTLY TURNING FROM HIGH TEMPERATURE TO SHUT DOWN DO NOT pour any water into the Hopper St...

Page 24: ...type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Only plug into power once all repair...

Page 25: ...ing the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall not...

Page 26: ...code Or go to zgrills com au help Knowledge Centre To get the most out of your smoker scan the QR code to visit our Knowledge Centre Articles are regularly added and updated covering a wide range of t...

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