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21

12. Troubleshooting

Problem

Reason

Investigation/Solution

Grill not turning on. 

   
Controller display 

not showing any 

numbers. 

No fan or auger 

operating noises.  

NO POWER

• Check power supply to the grill. Power requirement is standard 

residential 10Amp 240V AC.   

• If using a portable power supply, ensure minimum 400Watt power 

supply (240V AC). 

BLOWN FUSE

• With grill unplugged, pull out the fuse (in back of controller panel) 

and check to see if blown.  If it is blown DO NOT just replace with 

new one, as that will blow too. 

• Check the auger motor and fan for any discolouration or heat 

damage. If they look ok the problem is most likely the ignition rod.  

• Contact Z Grills customer service to get replacement ignition rod.

WIRING NOT 

CONNECTED

• Check to ensure that all wiring plugs are tightly connected.

CONTROLLER 

FAILURE

• If the power supply is confirmed, fuse is not blown and the 

controller LCD display is not lighting up, the controller may be 

faulty and need to be replaced.  

• Contact Z Grills customer service to get a replacement controller.

FLAME OUT 

or 

No smoke or fire

NO PELLETS IN 

FIRE-POT

• Check to ensure there are pellets in the hopper.  
• If there are pellets in the hopper, watch in the fire-pot to see if they 

are being delivered and if the auger is very slowly turning.  

• Ensure Initial Startup procedure has been completed to prime the 

auger feed tube with pellets. 

AUGER MOTOR 

FAILURE

• Remove the grease tray and heat baffle so you can see in the fire-

pot. 

• Manually test the operation of the auger using the TEST GRILL 

option in the controller MENU. 

• Check to see if any discolouration to the auger motor which would 

indicate failure.  

• Contact Z Grills Australia customer support for replacement parts. 

IGNITION ROD 

FAILURE

• With the grease tray and heat baffle removed and the fire-pot 

vacuumed clean, manually test the operation of the ignition rod 

using the TEST GRILL option in the controller MENU. 

• Look to see if the ignition rod is getting red hot in 2-3 minutes. If 

unclear, touch with a long twisted piece of paper. 

• If not getting hot, contact Z Grills Australia customer support for a 

replacement part. 

MOIST PELLETS

• Moist pellets will not burn well and the fire can go out.  
• This will be apparent if lots of unburnt pellets are in the fire-pot.  
• Clean out all existing pellets and replace with clean, dry pellets and 

try running the grill again. 

TOO MUCH ASH

• Lots of ash will smother the fire. Clean out the ash from the fire-pot 

and refer to section 4 Cleaning Instructions.

Visit zgrills.com.au/help or scan the QR code for the latest 

troubleshooting guides and videos. 

Scan for help

information

Summary of Contents for 700E-XL

Page 1: ...Owner Manual www zgrills com au Z Grills 700E XL Wood Pellet Smoker Grill This owner manual edition is for Z Grills 700E XL V6 with Wireless Controller...

Page 2: ...and set the target temperature Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE Press and hold the control knob for 2 seconds to enter the MENU the...

Page 3: ...UM of 1m overhead clearance and 0 3m side rear clearance from any wall or combustible material HOT SURFACES This grill will be extremely hot during operation and for some time after turning off Take c...

Page 4: ...ons 6 3 Wireless Controller 11 4 Pellet Feed Burn In 14 5 Normal Grill Operation 15 6 Cleaning the Grill 17 7 Error Codes 18 8 Technical Specifications 19 9 Wiring Diagram 19 10 Spare Parts List 20 11...

Page 5: ...nsor 7 Thermal Insulating Liner 8 Grill Drum 9 Chimney Cap 10 Chimney Stack 11 Chimney Gasket 12 Grease Bucket 13 Grill Base Cabinet 14 Heat Ba ffl e 15 Vented Grease Tray 16 Bottom Grilling Rack Righ...

Page 6: ...ate as they have a layer of oil to prevent rusting during storage in the box Wipe the excess oil off with paper towel Tools and Fasteners All the required fasteners screws nuts and bolts and tools are...

Page 7: ...cidentally falling into the auger If they do fall in remove with a magnetic screwdriver and do not fi re up the grill STEP 2 DOOR MAGNETS STEP 3 SIDE PANELS Two holes towards the front Rear Wheels wit...

Page 8: ...Connect the temperature sensor cable BEFORE fully pushing the hopper into the grill 2 The hopper is heavy so get assistance from somebody when sliding into the grill drum and attaching the bolts Ensu...

Page 9: ...i t door into the cabinet then release to lock into position TIP If the doors are not level with each other or not sitting fl at loosen the cabinet back and side panel screws align the doors then tigh...

Page 10: ...y remove the heat ba ffl e once the grill has completely cooled down REMOVE INSERT STEP 15 GREASE TRAY TIPS 1 Cover the whole grease tray with heavy duty aluminium foil for normal use Replace foil as...

Page 11: ...essing and holding the control knob for 5 seconds To completely disconnect the grill from power unplug or switch off the power supply Controller Knob Settings TURN ON Press the knob once to turn the c...

Page 12: ...Turns on the fi re pot fan only no fi re in fi re pot for cold smoking Once running press control knob at any time to change the fan speed 50 to 100 STOP FAN Turns the cold smoke fan off SOUND ON OFF...

Page 13: ...llow the instructions to set up a free account 3 Detail instructions on how to connect a Z Grills wood pellet smoker grill can be found by scanning the instructions QR code below or going to zgrills c...

Page 14: ...lete the New Grill Burn In fi rst time use or normal cooking if already burnt in Burn In This process involves running the grill at a high temperature burning wood pellets for heat to burn o ff any su...

Page 15: ...on Fire the grill up using the normal process and then set the target temperature If the power is off for more than 30 seconds OPEN THE GRILL LID and FIRE UP using the normal process Once there is smo...

Page 16: ...h fresh wood pellets High Temperature Searing This Z Grills 700E XL V6 features a vented grease tray that allows for high temperature searing on the left hand side of the grill A BBQ plate or skillet...

Page 17: ...Ash accumulates in the fi re pot and the base of the grill drum Vacuum out after each long cook or every 5kg of wood pellets used Only vacuum when the grill is cold switched OFF and unplugged from pow...

Page 18: ...er may not be functioning properly Please contact our support team ERROR 3 FLAME OUT The temperature of the grill has dropped possibly due to the fi re going out Possible reasons include Grill may hav...

Page 19: ...8 x 660 mm 0 322m2 Top Grill Rack 345 x 660 mm 0 228m2 Grease Tray Type Vented holes for BBQ plate searing Total Grilling Area 0 55 m2 850 square inches Power Supply 240VAC 50Hz Max Power Usage 250W N...

Page 20: ...Grill Rack ZG 700 TWIN MGRACK 11 Food Temperature Chart Safe Food Time Guide 2 hours Refrigerate or use immediately 2 4 hours Use immediately 4 hours Throw out Food left sitting between 5 C 60 C for C...

Page 21: ...f they are being delivered and if the auger is very slowly turning Ensure Initial Startup procedure has been completed to prime the auger feed tube with pellets AUGER MOTOR FAILURE Remove the grease t...

Page 22: ...Incorrect Grill Temperature DIRTY TEMP SENSOR Clean the Grill Temperature Sensor to ensure accurate temperature readings FAULTY CONTROLLER or FAULTY TEMPERATURE SENSOR If the grill temperature is cons...

Page 23: ...ER TUBE and HOPPER or HIGH TEMP OPERATION WITH LID OFTEN OPEN or HIGH TEMP OPERATION IN WINDY CONDITIONS or DIRECTLY TURNING FROM HIGH TEMPERATURE TO SHUT DOWN DO NOT pour any water into the Hopper St...

Page 24: ...type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Only plug into power once all repair...

Page 25: ...ing the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall not...

Page 26: ...code Or go to zgrills com au help Knowledge Centre To get the most out of your smoker scan the QR code to visit our Knowledge Centre Articles are regularly added and updated covering a wide range of t...

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