YOKOGAWA IR400 series User Manual Download Page 3

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IM 11G02N01-01E

<Introduction>

CAUTION ON SAFETY

First of all, read this “Caution on safety” carefully, and then use the analyzer in the correct

way.

• The cautionary descriptions listed here contain important information about safety, so they

should always be observed. Those safety precautions are ranked in 3 levels, “DANGER”,

“CAUTION” and “PROHIBITION”.

DANGER

Improper handling may cause dangerous situations that may

result in death or serious injury.

CAUTION

Improper handling may cause dangerous situations that may

result in medium-level troubles, minor injury, or property

damage.

PROHIBITION

Items which must not be done are noted.

Caution on installation and transport of gas analyzer

DANGER

• The unit is not of explosion-proof specifications.

Do not use it in an atmosphere of explosive gases.

Otherwise serious accidents such as explosion or fire may

result.

CAUTION

• Install the analyzer, observing the rules provided in this

manual, in a place that endures the weight of the analyzer.

Installation in an inadequate place may cause turnover or fall,

resulting in injury.

• Be sure to wear protective gloves when lifting the analyzer.

Lifting it with bare hands may result in injury.

• Be sure to fix the casing before transporting the analyzer.

Transportation in unstable state may result in injury.

• The gas analyzer is heavy. Two or more persons should carry

it, while exercising due care. Otherwise unexpected harm to

your body or injury may result.

• Take care not to let cable chips and other foreign objects

enter the unit during installation work. Otherwise fire, failure,

or malfunction may result..

Summary of Contents for IR400 series

Page 1: ...User s Manual R Model IR400 Infrared Gas Analyzer IM 11G02N01 01E IM 11G02N01 01E 5th Edition ...

Page 2: ...ding the manual be sure to store it at a place easier to access This instruction manual should be delivered to the end user without fail The related documents are as follows General Specifications GS 11G02N01 01E User s Manual IM 11G02N01 01E this manual IM 11G02P01 01E Communication Functions MODBUS IM 11G00E01 01EN ZX8D Zirconia Oxygen Analyzer The E or EN in the document number is the language ...

Page 3: ...e unit is not of explosion proof specifications Do not use it in an atmosphere of explosive gases Otherwise serious accidents such as explosion or fire may result CAUTION Install the analyzer observing the rules provided in this manual in a place that endures the weight of the analyzer Installation in an inadequate place may cause turnover or fall resulting in injury Be sure to wear protective glo...

Page 4: ...erwise electric shock or failure may result Select a proper wiring material that satisfies the ratings of the instrument Otherwise electric shock or fire may result Be sure to connect a power supply of correct rating Otherwise fire may result Caution on use DANGER Be sure to read the instruction manual for reference gases before handling reference gases such as calibration gas to use them properly...

Page 5: ...ures may result Dispose replacement parts such as maintenance parts as in combustibles according to the local waste disposal regulations Others CAUTION If the cause of a fault cannot be identified by referring to the instruction manual be sure to contact your dealer or Yokogawa technician in charge of adjustment Disassembling the instrument carelessly may result in electric shock or injury Do not ...

Page 6: ...fee regardless of war ranty period Failure of components which are out of scope of warranty stated in instruction manual Failure caused by usage of software hardware or auxiliary equipment which Yokogawa did not supply Failure due to improper or insufficient maintenance by user Failure due to misoperation misuse or modification which Yokogawa does not authorize Failure due to power supply voltage ...

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Page 8: ...1 Conditions of sampling gas 3 7 3 4 2 Sampling gas flow 3 7 3 4 3 Preparation of standard gas 3 7 3 4 4 Reduction of moisture interference 3 7 3 4 5 Purging of instrument inside 3 8 3 4 6 Pressure at sampling gas outlet 3 8 3 4 7 Example configuration of gas sampling system 3 9 3 5 Wiring 3 10 3 5 1 Power inlet 3 10 3 5 2 Input Output terminal module 3 10 4 OPERATION 4 1 4 1 Preparation for opera...

Page 9: ...arm setting 6 25 6 7 Parameter setting 6 27 6 8 Maintenance mode 6 34 6 9 Calibration 6 40 6 9 1 Zero calibration 6 40 6 9 2 Span calibration 6 41 7 MAINTENANCE 7 1 7 1 Daily check 7 1 7 2 Daily check and maintenance procedures 7 1 7 3 Maintenance of analyzer unit 7 2 7 3 1 Cleaning method for sample cell pipe cell 7 2 7 3 2 Cleaning method for sample cell block cell 7 4 7 3 3 Optical zero adjustm...

Page 10: ...ovement of operability accuracy and multi functions This instrument is optimum for measuring combustible gas exhausted from boilers or incinerators and it is effective for steel gas analysis blast furnace steel converter thermal treatment furnace sintering Pellet equipment coke furnace storage and maturity of vegetable and fruit biochemistry microbe fermentation air pollution incinerator exhaust g...

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Page 12: ...tlet Used for withdrawing the main unit from the panel Used for ON OFF the analyzer Liquid crystal display and keys for setting various functions For connecting to the measuring gas tube Connect to the exhaust line A pair of sampling gas inlet outlet is provided for each measuring unit When ordered with purge the piping to measuring unit 2 is built inside In this case the sample gas outlet for mea...

Page 13: ...e Description Name Description 1 Mounting hole 2 Input Output terminal block TN 1 to TN 5 3 Cable connection connector CN1 Used for mounting input output terminal module Ø4 5 6 places Input Output terminal for signals of analog output range identification contact alarm contact output etc Used for connecting the analyzer main unit and the input output terminal module 4 4 Input Output terminal modul...

Page 14: ...l Otherwise it may cause electric shocks fire or malfunction of the unit During installation work care should be taken to keep the unit free from entry of cable chips or other foreign objects Otherwise it may cause fire trouble or malfunction of the unit 3 1 Installation conditions To install the analyzer for optimum performance select a location that meets the following conditions 1 This instrume...

Page 15: ...de rail method may be used if a space accessible for maintenance is provided at the top of the main unit If maintenance space is not provided specially it is recommended to use the slide rail method Recommended slide rail Product No 305A 24 manufactured by Accuride International Co Note 2 For 19 inch rack mounting the weight of the analyzer is supported with the bottom of the case with the side of...

Page 16: ...panel Connection cable 4 5 mounting hole 6 places M4 screw 6 places Rectangular hole 302 142 142 154 150 150 316 164 p3 03_1 ai Note How to ground analyzer main unit and I O terminal module To avoid the effect of noises etc from external units it is recommended to ground them by the procedure described below Don t separate the analyzer and I O terminal module and be sure to ground them together Mo...

Page 17: ...upling Connect the gas tube by the following method Sampling gas outlet Sampling gas inlet Sampling gas outlet Purge gas inlet Sampling gas inlet For measuring unit 1 For measuring unit 2 F3_3_1 ai Sampling gas inlet Attach the gas tube to introduce gas to be measured such as one that has completed dehumidification process and standard gases for zero and span calibration to this inlet Gas flow to ...

Page 18: ... the purge gas inlet is provided the piping to measuring unit 2 is built inside Correspondence of measured components and measuring units Measuring components Measuring unit 1 Measuring unit 2 1 component Analyzer for NO SO2 CO2 CO and CH4 Each component None 2 component Analyzer for NO SO2 and CO2 CO NO SO2 CO2 CO None 2 component Analyzer for NO CO NO CO 3 component Analyzer for NO SO2 CO NO SO2...

Page 19: ... 0 5 L min IR400 Exhaust Release to atmosphere Sampling gas Filter Flowmeter 0 5 L min Sampling gas inlet Sampling gas outlet Sampling gas inlet Sampling gas outlet IR400 Exhaust Release to atmosphere Sampling gas inlet Sampling gas outlet Sampling gas inlet Sampling gas outlet Exhaust Release to atmosphere Sampling gas Filter Flowmeter 0 5 L min Sampling gas Filter Flowmeter 0 5 L min Two pair of...

Page 20: ...meter provided as shown in the example of the sampling system configuration Item 3 4 7 3 4 3 Preparation of standard gas Routine calibration is required by standard gas for keeping this instrument under normal operation condition once a week Prepare a standard gas cylinder for zero calibration and span calibration Analyzer without O2 measurement Analyzer with built in O2 sensor Analyzer with exter...

Page 21: ... installation site 3 The same gas as the sample gas component is contained in the atmospheric air at the installation site In such cases as above the inside of analyzer should be purged with the air for instrumentation or N2 Purging flow rate should be about 1 L min If dust or mist is contained in purging gas it should be eliminated completely in advance 3 4 6 Pressure at sampling gas outlet Press...

Page 22: ...type stainless steel filter of standard mesh 40 µm 8 Flowmeter Adjusts and monitors the flow rate of sample gas 2 Mist filter Removes drain mist and dust 9 Standard gas Reference gas used for calibrating zero and span of the analyzer Total 6 cylinders required for zero gas air span gas NO SO2 CO CO2 and O2 3 Safety drain trap The safety drain trap divided into two rooms for positive and negative p...

Page 23: ...noise generating unit when noise is generated from relays or solenoid valves Mount the suppressor near the noise generating source or it will have no effect 3 5 2 Input Output terminal module This analyzer should be connected to the input output terminal module by supplied exclusive cable Plug this cable connector into the receptacle at the rear panel of the analyzer and the receptacle on the PC b...

Page 24: ...tely In case of an external O2 analyzer input a signal of 0 to 1 V DC with respect to O2 full scale of the analyzer In case of built in O2 analyzer do not use the terminals O2 sensor input is not isolated It is recommended to isolate when an external O2 analyzer is installed apart from this analyzer Zirconia O2 sensor ZX8D should be installed at a location that is as close to this instrument as po...

Page 25: ...RESET Remote hold input R_HOLD Unassigned Unassigned Terminal block 4 TN4 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 M3 5 screw Unassigned Unassigned Unassigned Auto calibration status contact output ACAL MNT Calibration error contact output CAL_ALM Unassigned Unassigned 1 For external O2 sensor input Instrument error contact output FAULT Pump ON OFF contact output PUMP Peak count alarm ou...

Page 26: ...h4 Ch5 remote range switch input R_RNG_Ch5 Ch3 remote range switch input R_RNG_Ch3 Ch2 remote range switch input R_RNG_Ch2 Ch1 remote range switch input R_RNG_Ch1 Ch12 output Ch12_OUT Ch11 output Ch11_OUT Unassigned Unassigned O2 sensor input O2_IN Note 1 Note 1 For external O2 sensor input F3_5_TerminalB2 ai Terminal block 2 TN2 Between 1 2 O2 sensor input For input of ZX8D zirconia oxygen sensor...

Page 27: ...n terminal Remote hold input No hold when open Output hold when short circuited For details refer to Item 6 7 Parameter setting Output Hold Average value reset input Short circuiting the contact input for at 1 5 sec or more resets O2 average and O2 corrected average simultaneously Opening it restarts the average value For details refer to Item 6 7 Parameter setting Average Value Resetting Automati...

Page 28: ... when peak count exceeds the setting time It remains open below the setting time For setting and operation refer to Item 6 6 Peak alarm setting Contact output of auto calibration status When the auto calibration is carried out and remote hold is ON it is conductive Remains open otherwise Pump ON OFF contact output Used when turning ON OFF the pump It is open during auto and manual calibration stat...

Page 29: ...ve between 6 and 7 Between 8 9 and 10 Ch1 alarm output When the output exceeds the set value it is conductive between 8 and 9 and open between 9 and 10 Otherwise it is open between 8 and 9 Between 12 13 and 14 Analyzer unit power OFF output When the analyzer unit is turned ON it is conductive between 12 and 13 and open between 13 and 14 When the analyzer unit is turned OFF it is open between 12 an...

Page 30: ...e selection output is ON during measurement and OFF during calibration If calibration is not performed the other transistors are OFF In case of auto calibration sequential output is ON OFF according to the setting Refer to Item 6 4 Setting of auto calibration Note No 9 pin is for solenoid valve ON OFF relay drive power 5 V DC 0 5 A max Use No 9 with reference to the diagram Cable I O terminal modu...

Page 31: ...on output Ch1 span calibration Output hold function Sample selection output with hold ON setting ZERO ENT ENT Hold extension time Calibration gas flow Calibration gas flow Output signal hold Output signal hold Calibration end Calibration end on off on off on off off Output hold function with hold ON setting SPAN ENT ENT Hold extension time Note When selecting Ch2 using and keys Ch2 span calibratio...

Page 32: ...on Ch4 span calibration Ch5 span calibration Ch2 span calibration output Ch3 span calibration output Ch4 span calibration output Ch5 span calibration output Pump ON OFF contact Sample selection output Zero calibration output Automatic calibration contact Output hold function Zero gas 350 s Ch1 span gas 350 s Hold extension time Automatic calibration start Zero calibration with hold ON setting F3_5...

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Page 34: ...or about 4 hours until the instrument is warmed up About 4 hours are required until the instrument allows accurate measurement Note When in warm up the concentration reading may be beyond upper limit of range or lower limit of range But it is not an error 3 Setting of various set values Perform the various settings according to Chapter 6 Setting and Calibration 4 Zero calibration and span calibrat...

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Page 36: ...own below 1 MODE key 2 SIDE key 3 UP key 4 DOWN key 5 ESCAPE key 7 ZERO key 8 SPAN key 7 ENTRY key F5_1 ai Fig 5 1 Name Description Name Description 1 MODE key Used to switch the mode 5 ESCAPE key Used to return to a previous screen or cancel the setting midway 2 SIDE key Used to change the selected item by moving the cursor and numeral digit 6 ENTRY key Used for confirmation of selected items or ...

Page 37: ...ation Run stop Setting of Auto Zero calibration SPAN ZERO ESC ESC ESC ESC ESC ESC ESC ESC MODE User mode Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero calibration Setting of Peak Alarm Parameter Setting Selection of items Calibration value Zero calibration Calibration range Auto calibration components range Selection of items Start Time Cycle F...

Page 38: ...asurement mode screen For outputs of more than 5 channels scroll the arrow key or to view No Name Function No Name Function 1 Component display Displays component of instantaneous value corrected instantaneous value corrected average value etc 5 Peak alarm component display Displays peak alarm component 2 Concentration display Displays measured value of concentration 6 Peak alarm concentration dis...

Page 39: ...t every 30 seconds Averaging time can be changed between 1 minute and 59 minutes or 1 hour and 4 hours according to the average time settings See 6 7 Parameter setting The set time is displayed as 1 h for instance in the range display The measurement ranges of O2 correction concentration value and O2 correction concentration average value are the same as that of the measuring components Also the m...

Page 40: ...2 av 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 K B G D H J F A K H J L G N L H D J K Ch10 Ch9 Ch11 Ch7 Ch6 CH8 F O 2 av Ch12 B Code symbol Measurable component A D C O 2 correction Ch4 Ch3 Ch1 Ch2 Ch5 Output corresponding to channels Not specified K K K K K K K Not specified Not specified Not specified Not specified Not specified K except K except K except...

Page 41: ...0 100 ppm 0 0 0 0 0 0 0 0 0 CV AV CV AV CV AV ESC MODE ESC MODE Zero calibration See 6 9 1 Span calibration See 6 9 2 C H O2 0 25 vol C H CO 0 100 ppm C H CO2 0 10 vol C H SO2 0 100 ppm C H NOX 0 100 ppm 0 0 0 0 0 0 0 0 0 0 0 0 C H O2 0 25 vol C H CO 0 100 ppm C H CO2 0 10 vol C H SO2 0 100 ppm C H NOX 0 100 ppm 0 0 0 0 0 0 0 0 0 0 0 0 F5_4G Ope al User mode displays Changeover of Range Setting ab...

Page 42: ...elected range switch mode is highlighted Press the or the key to select a desired switch mode 6 Then press the ENT key to confirm the selection If MR is selected the cursor moves to Range Switch MODE ENT ENT ENT Range switch or previous screen F6_1_1 ai MR Select a desired range on this screen RR Select a desired range according to the remote range switch contact input AR Automatically switched fr...

Page 43: ...ange is switched Press the key to end the setting of range switch mode or range switch operation or stop the operation in the middle and the setting operation is made invalid and the previous screen appears To close the setting ESC F6_1_2note ai The range identification contact output corresponding to each Ch component is conductive when Range 1 is selected and open when Range 2 is selected which ...

Page 44: ...rations of the standard gas zero and span of each channel used for calibration MODE ENT ENT ENT F6_2_1 ai 1 During measurement press the MODE key to display the User Mode 2 Point the cursor to Calibration Parameters by pressing the or key Press the ENT key 3 In the Calibration Parameters screen that appears point the cursor to Calibration Value by pressing the or key Press the ENT key 4 In the Cal...

Page 45: ...ng save the entry by pressing the ENT key The saved value becomes valid from the next calibration process Note Enter settings that correspond to each range If zirconia type is used as O2 sensor select 21 00 for the field of Zero when air is used and select the concentration listed on the cylinder if the air contained in a cylinder is used To close the calibration concentration value setting proces...

Page 46: ... MODE ENT ENT ENT F6_2_2 ai 1 During measurement press the MODE key to display the User Mode 2 Point the cursor to Calibration Parameters by pressing the or key Press the ENT key 3 In the Calibration Parameters screen that appears point the cursor to About ZERO Calibration by pressing the or key Press the ENT key 4 In the Manual ZERO Calibration Ch Selection screen that appears point the cursor to...

Page 47: ...tion setting or to cancel this mode midway press the key A previous screen will return To close the setting ESC F6_2_2note ai Whether each or at once can be determined for each Ch component Setting each Select the Ch component on the manual zero calibration screen and then perform zero calibration Setting at once At a manual zero calibration zero of Ch components for which at once was selected can...

Page 48: ...DE ENT ENT ENT F6_2_3 ai 1 During measurement press the MODE key to display the User Mode 2 Point the cursor to Calibration Parameters by pressing the or key Press the ENT key 3 In the Calibration Parameters screen that appears point the cursor to About Calibration Range by pressing the or key Press the ENT key 4 In the Calibration Range Ch Selection screen that appears point the cursor to the Ch ...

Page 49: ...ENT key after the selection and the specified calibration is performed To close Setting of Calibration Range or to cancel this mode midway press the key A previous screen will return To close Setting of Calibration Range ESC F6_2_3note ai Ch1 NOx Range 1 0 to 100 ppm Range 2 0 to 2000 ppm both Ch2 SO2 Range 1 0 to 100 ppm Range 2 0 to 2000 ppm current Ch1 Range 1 and Range 2 are calibrated togethe...

Page 50: ...ation is performed MODE ENT ENT ENT F6_2_4 ai 1 During measurement press the MODE key to display the User Mode 2 Point the cursor to Calibration Parameters by pressing the or key Press the ENT key 3 In the Calibration Parameters screen that appears point the cursor to Auto Calibration Components Range by pressing the or key Press the ENT key 4 In the Auto Calibration Components Range selection scr...

Page 51: ...interlocked with the range after the switch However if the hold setting is set to ON the contact status before calibration is maintained 7 Press the key in the state described in 5 and the highlight is switched between enable and disable auto calibration 8 Select enable of disable by pressing the or key 9 Then press the ENT key Press the ESC key to exit Auto Calibration components range setting an...

Page 52: ...hange the value MODE ENT ENT ENT F6_3_1 ai 1 During measurement press the MODE key to display the User Mode 2 Point the cursor to Alarm Setting by pressing the or key Press the ENT key 3 After the alarm No selection screen has appeared point the cursor to the Alarm No you want to set by pressing or key Press the ENT key 4 After the alarm item selection screen has appeared operate the or key until ...

Page 53: ...w L limit alarm High or Low Alarm contact closes when above H limit value or below lower limit value If Power is selected for Channel the contact is closed at all times while the power is on irrespective of the setting made here Alarm 6 only ON OFF Enables the alarm function if set at ON or disables the alarm function if set at OFF The H limit value cannot be set below the L limit value and the L ...

Page 54: ...it value is increased or decreased by pressing the or key and pressing the key moves the digit After setting press the ENT key To close the Hysteresis Setting or to cancel the mode midway press the ESC key A previous screen will return 0 to 20 of full scale full scale FS represents the percentage with the width of the range of each component regarded as 100 Hysteresis In case of upper limit alarm ...

Page 55: ...em you want to set by pressing the or key Press the ENT key 4 In the Auto Calibration Parameter Setting screen that appears perform the value entry or the setting For the value entry or setting change use the or key To change the setting use the key to move the cursor to the right After setting press the ENT key and setting of auto calibration is carried out Start Time Setting at the first calibra...

Page 56: ...he or the key and then press the ENT key 3 The highlighted value can be changed Change the value by pressing the or key and then move the cursor to the right by pressing the key 4 After changing the value press the ENT key 5 Press the ESC key to return to the automatic calibration setting screen Note Only the Chs used are displayed on this screen The Ex time is the output signal hold extension tim...

Page 57: ... as given in Item 6 2 4 Auto Calibration Components range Cycle 1 to 99 hours or 1 to 40 days initial value 7 days Flow time 60 to 900 sec initial value 300 sec When an auto calibration starts the measurement screen automatically appears Any key operation other than key lock ON OFF and Stop Auto Calibration see Item 6 4 2 is not permitted during auto calibration Stop Auto Calibration cannot be per...

Page 58: ...isplay the User Mode screen Move the cursor to Setting of Auto Calibration by pressing the or the key and then press the ENT key 2 In the Setting of Auto Calibration item selection screen that appears point the cursor to Auto Calibration Run by pressing the or key Press the ENT key 3 Run is highlighted displaying a message to confirm the execution of auto calibration Press the ENT key to execute t...

Page 59: ... the or key Press the ENT key 2 In the Setting of Auto Calibration item selection screen that appears point the cursor to Auto Calibration Stop by pressing the or key Press the ENT key Auto Calibration Stop appears when the screen is selected while auto calibration is performed 3 Stop is highlighted displaying a message to confirm the stop of auto calibration Press the ENT key to stop the auto cal...

Page 60: ... ppm C h NOX 0 100 ppm 9 0 8 0 0 0 0 0 0 0 C h O2 0 25 vol C h CO 0 100 ppm C h CO2 0 10 vol C h SO2 0 100 ppm C h NOX 0 100 ppm 9 5 0 0 0 0 0 0 0 0 C h O2 0 25 vol C h CO 0 100 ppm C h CO2 0 10 vol C h SO2 0 100 ppm C h NOX 0 zero100 ppm 0 5 0 3 0 0 0 0 0 0 2 1 0 2 ZERO cal ZERO cal SPAN cal SPAN cal F6_4_2Auto screen ai During auto calibration any key operation is not permitted other than operat...

Page 61: ... the ENT key 3 In the Setting of Auto Zero Calibration screen that appears point the cursor to any item you want to set by pressing the or key Press the ENT key 4 In the Auto Zero Calibration Parameter Setting screen that appears perform the value entry or the setting For the value entry or setting change use the or key To change the setting use the key to move the cursor to the right After settin...

Page 62: ...hen an auto zero calibration starts the measurement screen automatically appears Any key operation other than key lock ON OFF and Stop Auto Zero Calibration see Item 6 5 2 is not permitted during auto zero calibration Stop Auto Zero Calibration cannot be performed with the key lock to ON To cancel auto zero calibration forcedly set the key lock to OFF and then execute Stop Auto Zero Calibration If...

Page 63: ...F6_5_2 ai 1 Move the cursor to Setting of Auto Zero Calibration by pressing the or key on the User Mode screen and then press the ENT key 2 In the Setting of Auto Zero Calibration item selection screen that appears point the cursor to Auto Zero Calibration Run by pressing the or key Press the ENT key 3 Run is highlighted displaying a message to confirm execution of auto zero calibration Press the ...

Page 64: ...Press the ENT key 2 In the Setting of Auto Zero Calibration item selection screen that appears point the cursor to Auto Zero Calibration Stop by pressing the or key Press the ENT key Auto Zero Calibration Stop appears when the screen is selected while auto zero calibration is performed 3 Stop is inverted A message appears prompting you to verify that you want to stop auto zero calibration Press th...

Page 65: ... O2 0 25 vol C h CO 0 100 ppm C h CO2 0 10 vol C h SO2 0 100 ppm C h NOX 0 100 ppm 0 5 0 3 0 0 0 0 0 2 1 0 2 ZERO cal ZERO cal F6_5_2gamen ai During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Stop Auto Zero Calibration When the key lock is set at ON even the Stop Auto Zero Calibration cannot be used To stop auto zero calibration force...

Page 66: ...k Alarm Setting item selection screen that appears point the cursor to any item you want to set by pressing the or key Press the ENT key 4 Then enter numeric values and perform the setting Entering the numeric values or setting the items should be carried out by using the or key After setting press the ENT key and the set values are saved Peak Alarm ON OFF of peak alarm Alarm Value If measuring va...

Page 67: ... begin If the number of peaks is over the set times per hour a peak alarm contact output becomes closed ON If it is less than the set times per hour it is open OFF Since 5 times of peaks hour is marked at 1 section from the above graph the peak count alarm is turned ON Since peaks of more than 5 times per 1 hour occur at the interval between 1 and 2 the peak count alarm remains ON Since at 2 peaks...

Page 68: ...ormed Output Hold Sets whether Calibration Output is held or not and the holding value setting Reset Av Output Resets the average value Response time Sets the response time of electrical system Average Period Sets the moving average time Backlight Timer Sets automatic OFF of the backlight of display unit and the time until backlight out Maintenance mode Enters passwords to switch to the Maintenanc...

Page 69: ...time 1 to 60 sec initial value 15 sec Average period 1 to 59 min or 1 to 4 hours initial value 1 hour When setting the unit of 1 to 59 minutes is terms of minute or 1 to 4 hours with hour Backlight Timer 1 to 60 min initial value OFF Maintenance mode 0000 to 9999 initial value 0000 Output Hold By setting an output hold to ON an output signal of each channel are held during the calibration manual c...

Page 70: ... 4 Screen display during Holding The on Hold message blinks on the measuring screen Since the screen displays the process of calibration is displayed during the manual calibration on Hold is not displayed even if the output signal is held but the screen is displayed with the hold extending time 5 If calibration is cancelled after the calibration gas is supplied regardless of during manual calibrat...

Page 71: ...is placed next to Hold 2 ON or OFF is highlighted Press the or the key to select ON or OFF Press the ENT key to return to 1 3 Press the key in a state ON OFF is highlighted and Current or Setting is highlighted Select Current or Setting by pressing the or the key 4 Press the ENT key while Current is selected to return to 1 Press the ENT key while Setting is selected to go to the setting entering s...

Page 72: ...pressing the key 7 After the value is changed press the ENT key The setting is expressed in against the range for both ranges When 0 to 1000 ppm is selected as the range for example if 10 FS is selected as hold setting the output equivalent to 100 ppm is output and held irrespective of the measurement value at that time 8 Press the ESC key to return to the parameter setting screen Instantaneous va...

Page 73: ...de exact seconds for the setting time but it gives a guide of the setting time The setting value can be modified as requested by the customer Average period It allows you to set an average period of the F6_7_8 ai average value of O2 correction and O2 average It enables you to set an average time of 1 to 59 minutes 1 minute step or 1 to 4 hours 1 hour step Changing the setting resets the average va...

Page 74: ...the time until auto OFF is displayed Press the key in this state and the time setting can be changed by pressing the or the key Press the ENT key to confirm the selection If OFF is selected the backlight is not turned off Maintenance mode Enter the password and then press the ENT key to enter the maintenance mode The password can be set by the password setting in maintenance mode Default password ...

Page 75: ...key 3 Next each Maintenance screen is displayed Note To Factory Mode is used for our service engineers only Refrain from using this mode 4 Press the ESC key to return to the Maintenance Mode item selection screen from each screen NOx M NOx sensor input value NOx C NOx interference compensation sensor input value SO2 M SO2 sensor input value SO2 C SO2 interference compensation sensor input value CO...

Page 76: ...mpletely Z1 Zero calibration Z of Range 1 S1 Span calibration S of Range 1 M Value of measuring detector at the time of calibration C Value of the interference compensation detector at the time of calibration Con Concentration value displayed before calibration If the following operation is maladjusted the measurement may be adversely and excessively affected Carry out the operation with utmost at...

Page 77: ...pensation coefficients Move the cursor to a desired Ch component by pressing the or the key and then press the ENT key and the selected value at right is highlighted Check that the gas for moisture interference compensation is flowing change the moisture interference compensation coefficient using the or the key adjust the value at left so that it becomes near zero and then press the ENT key to lo...

Page 78: ...ust the value so that 4 mA or 0 V is output at zero and 20 mA or 1 V is output at span Move the cursor using the or the key to the output OUT No and zero span to be adjusted and then press the ENT key The selected value is highlighted Adjust the value while watching the output by pressing the or the key Press the key to select the next digit On completion of the adjustment press the ENT key Descri...

Page 79: ...om 01 to 20 default 17 Refer to the O2 correction concentration value in 5 3 Outline of display screen for oxygen correction calculation procedure Station No Set the station No for MODBUS communication Settable in the range from 00 to 32 Range setting Moves to the screen on which measuring range is changed Press the or the key to move the cursor to the item whose setting is to be changed The value...

Page 80: ...g is to be changed by pressing the or the key and then press the ENT key 3 Move the cursor to the item whose setting is to be changed by pressing the or the key and then press the ENT key The value for range 1 and range 2 must fall within the range from the MIN and the MAX range including the MIN and the MAX range and at the same time range 1 must be smaller than range 2 The number of ranges is 1 ...

Page 81: ...oth in the Zero Calibration of the Calibration Setting mode zero calibration is also carried out at the same time 3 Wait until the indication is stabilized with the zero gas supplied After the indication has been stabilized press the ENT key Zero calibration in range selected by the cursor is carried out Note For the Ch component for which AR is selected in 6 1 1 Setting range switch mode the curs...

Page 82: ...on SPAN F6_9_2 ai ENT 1 Press the SPAN key on the Measurement screen to display the Manual Span Calibration screen 2 Select Ch component to be calibrated by pressing the or key and press the ENT key The calibration gas is supplied When both from Calibration Range of the Calibration Setting mode is set span calibration is performed together with 2 Ranges 3 Wait until the indication is stabilized in...

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Page 84: ...s required 7 2 Daily check and maintenance procedures Table 7 1 Maintenance and check table Parts to be checked Phenomena Causes Remedy Daily check Indication value Indication values are lower Indication values are higher 1 Dust is mixed in sampling cell 1 Clean the sampling cell In addition check sampling devices especially gas filter 2 Air is absorbed midway in the sampling pipe 2 Find out cause...

Page 85: ...nce cell Cell holding plate Cell holding plate Sample cell Screw Screw F7_3_1E_1 ai 5 For cleaning the window and cell inside surface first eliminate coarse dust by soft brush or the like and then wipe them by soft rag The window is easy to get scratched Pay utmost attention so as not to damage it 6 After the end of sample cell cleaning mount the cell in place and proceed to running After cleaning...

Page 86: ... 7 MAINTENANCE 7 3 IM 11G02N01 01E Infrared transmission window Window holder O ring Sample gas inlet Cell Bonded together Sample gas outlet Fig7_1 ai Fig 7 1 Structure of sample cell pipe cell ...

Page 87: ...ed transmission window and cell inside surface first eliminate coarse dust by soft brush or the like and then wipe them by soft rag The window is easy to get scratched Pay utmost attention so as not to damage it Infrared transmission window Inner O ring Outer O ring O ring holder Window fixture F7_3_2E_3 ai 6 After the end of sample cell cleaning mount the cell in place and proceed to running Afte...

Page 88: ...g together with distribution cell and detector Inner O ring Infrared transmission window Sample cell unit Sample gas outlet Sample gas inlet Structure of sample cell of 32 16 8 4 2 mm long sample cell and reference cell are integrated Note Use the dedicated cell mounting tool furnished Fig7_2 ai Fig 7 2 Structure of sample cell block cell ...

Page 89: ...adjustment in the maintenance mode The display on the operation panel of the main unit is as illustrated on the right Balance adjustment is not required if the display falls within 100 a b c d e f g h F7_3_3E_2 ai Correspondence between measurement detector and indicated position No of components to be measured a b c d e f g h 1 component meter Main Comp 2 component meter NO SO2 NO Main NO Comp SO...

Page 90: ...close to 0 as possible within 100 range Adjust the dimmer plate which is the nearest to the zero adjustment knob first and sequentially 9 After the optical balance adjustment mount the top cover of the analyzer unit then carry out a moisture interference compensation adjustment and perform zero and span calibrations Before moving the dimmer plate loosen the detector set bolts just enough to make t...

Page 91: ...ts by selecting ALL and then perform fine adjustment for components one by one using and keys If any components exceed the range of 0 to 10 vol no adjustment can be performed No interference compensation is required 7 3 5 Replacement of fuse on analyzer unit Note Before the following work be sure to remove the cause of blown fuse short etc and repair Front Fuse holder Fig7_3 ai 1 Turn OFF the main...

Page 92: ...eplacement period Every two years 1 3 Detector without O2 sensor Recommended replacement period Every five years 1 4 O ring Recommended replacement period Every two years inspect it when cleaning of measuring cell See Sec 7 3 O 5 LCD panel Recommended replacement period Every five years 1 6 Power supply Recommended replacement period Every five years 1 7 Measuring cell Set up an appropriate mainte...

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Page 94: ...tion value and calibrated concentration is over 50 of full scale Error No 8 Measured values fluctuate too much during zero and span calibration Calibration gas is not supplied Time for flowing calibration gas is short Error No 9 Calibration is abnormal during auto calibration Error corresponding to No 4 to No 8 occurred during auto calibration Error No 10 Output cable connection is improper Wiring...

Page 95: ...f error occurs the history is saved in an error log file The error log file exists in the maintenance mode Error log screen Errors that occurred New Date and time when an error occurred Component with which the error occurred Old F8_3 ai Up to 14 errors can be saved in the error history the oldest error will be deleted one by one every time a new occurs If the power supply is turned OFF the conten...

Page 96: ...gas is supplied Error occurs during auto calibration Error No 9 occurs Take either of the above remedies depending on the source of the error zero calibration or span calibration trouble Drift Check if the sample gas is supplied to the analyzer at the specified flow rate Check the optical system e g the sample cell window O ring detector window and inside of the cell for heavy dirt Locate and chec...

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Page 98: ...d Display Digital indication in 4 digits LCD with back light Instantaneous value of each component Instantaneous value after O2 correction only in NO SO2 CO measurement with O2 Average value after O2 correction only in NO SO2 CO measurement with O2 O2 average value Analog output signals Inputs outputs of analog signals are possible by combining with the input output terminal module 4 to 20 mA DC o...

Page 99: ...tor output 100 mA or less Power supply Voltage rating 100 to 240 V AC Allowable range 85 to 264 V AC Frequency 50 60 Hz Power consumption 250 VA max Inlet Conform to EN60320 Protection Class I type Operation conditions Ambient temperature 5 to 45 C Ambient humidity 90 RH max non condensing Storage conditions Ambient temperature 20 to 60 C Ambient humidity 90 RH max non condensing Dimensions H W D ...

Page 100: ...ting the remote output holding input terminals Holding is maintained while the terminals are short circuited Indication of instantaneous values will not be held Switch ranges The switch ranges is available in manual auto and remote modes Only preset switch method is effective Manual Allows range to switch by key operation Auto Allows range to switch from low to high range when 90 FS or more is ava...

Page 101: ...ng is variable within 1 to 40 days in increments of 1 day Gas flow time setting The timing for flowing zero gas in auto zero calibration is set Settable 60 to 900 seconds in increments of 1 second Upper lower limit alarm Alarm contact output turns on when measurement value reach to the preset high or low limit alarm value Contacts close when the channel value of each channel becomes larger than th...

Page 102: ...he preset value in one hour the alarm contacts close Communication function RS 232C 9pins D sub Half duplex bit serial Start stop synchronization Modbus protocol Contents Read Wright parameters Read measurement concentration and instrument status Remark When connecting via RS 485 interface a RS 232C RS 485 converter should be used 4 Performance Repeatability 0 5 of full scale Linearity 1 of full s...

Page 103: ...ge recommended Gas beyond concentration 100 FS is unusable In case a zirconia O2 analyzer is installed externally and calibration is carried out on the same calibration gas line Zero gas Dry air or atmospheric air provided without CO2 sensor Span gas For other than O2 measurement each sample gas having concentration 90 to 100 of its measuring range For O2 measurement O2 gas of 1 to 2 vol 6 Install...

Page 104: ...st Component 1st Range note 2 V A B C D W E F G H J K L M P Q R S T U 0 20 ppm note 3 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 1st Component 2nd Range note 2 A B C D W E F G H J K L M P Q R S T U N 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 ...

Page 105: ...M P Q R S T U N 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not available 3rd Component 2nd Range note 2 B C D W E F G H J K L M P Q R S T U N 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not available 4th Component 1st ...

Page 106: ... Footnotes 1 A signal from the external O2 analyzer should be 0 1 V DC linear to full scale 2 Possible combinations of ranges are specified in separate tables 3 Only available for CO2 measurement Option code P Analyzer internal purging must be specified 4 O2 correction is available only for NO CO and SO2 Both average value output after O2 correction and average O2 value output are provided at the ...

Page 107: ... NO analyzer measurable range K 0 2 T03 2 ai Table 9 2 Double component analyzer NO and SO2 SO2 B 0 100ppm C 0 200ppm D 0 250ppm E 0 500ppm F 0 1000ppm G NO 0 2000ppm A 0 50ppm Double components measurable range 1st component NO 2nd component SO2 1st component NO 1st range 2nd component SO2 1st range W 0 300ppm H 0 5000ppm E 0 500ppm F 0 1000ppm G 0 2000ppm H 0 5000ppm B 0 100ppm C 0 200ppm D 0 25...

Page 108: ... available up to 20 times of the 1st range is specified CO measurement is available up to 20 times of the 1st range CO2 measurement is available up to the ratio written after the mark is specified both CO2 and CO measurements are available up to ratio written after the mark The ratio first value is for CO2 second value is for CO Example 2 5 means 2nd range of CO2 is available up to double of 1st r...

Page 109: ... 22 26 1 38 465 483 429 SPAN ENT ZERO ESC MODE POWER Side View Rear View Top View INFRARED GAS ANALYZER 169 Power switch Sample gas inlet Rc1 4 or 1 4NPT Sample gas outlet Rc1 4 or 1 4NPT Purge gas inlet Rc1 4 or 1 4NPT Front View Rack mounting hole M5 JIS 100 mm EIA 101 6 mm Power inlet 100 to 240 V AC 50 60 Hz Connector for input output terminal module IR400 P1 ai ...

Page 110: ...k TN3 Terminal block TN4 Terminal block TN5 Connector CN3 Screw terminals M3 5 Input Output terminal module connector CN1 Cable for Connecting Input Output Terminal K9218SD Accessory Dimensions for Mounting Input Output Terminal Module Mounting hole Connector CN2 302 150 150 154 142 M4 screw Cut M4 screw holes at 6 positions Drill a rectangular hole of 302 142 mm or more in the center F05 EPS Unit...

Page 111: ...te Unit mm 305A 24 ai 19 inch rack mounting method The weight of the instrument should be supported at the bottom of the unit or the side of the unit when mounted with the slide rails Also for facilitate maintenance a structure which allows extraction of the main unit by using the slide rail is recommended 465 450 or more 101 6 or 100 465 450 or more Slide rail mounted type Rack size Guide rail mo...

Page 112: ...eek Span drift Within 2 of full scale week Response time Approx 20 seconds for 90 response Measured gas flow rate 0 5 0 25 L min Remark The Zirconia system due to its principle may produce a measuring error due to relative concentration versus the combustible O2 gas concentration Also a corrosive gas SO2 of 250 ppm or more etc may affect the life of the sensor Gas inlet outlet size Rc1 4 Power sup...

Page 113: ...ensor Power supply 5 3 90 126 V AC 50 60 Hz 200 240 V AC 50 60 Hz Style code C D Non CE conformity CE conformity External Dimensions of ZX8D 170 110 141 131 152 4 M4 150 or more 150 or more 150 or more 3 4 5 6 7 2 ALM AC TEMP 1 AC250V T3 15A OXYGEN ANALYZER INPUT OUT S F E U N L 150 or more F0401 ai 3 4 5 6 7 2 ALM AC TEMP 1 AC250V T3 15A OXYGEN ANALYZER INPUT OUT S F E U N L Unit mm Maintenance s...

Page 114: ...l Dimensions CN1 CN9 CN2 CN3 CN4 CN5 CN13 CN6 CN7 CN8 F10 ai 75 65 150 140 15 Max Ø4 5 Mounting hole Connections CN1 CN9 Solenoid valve driving power Solenoid valve CN2 CN13 CN3 Reserved For switching sample CN3 For zero gas Relay board I O terminal module Dedicated cable D sub 9 pin straight cable 1 5 m For span gas CN4 CN5 CN6 CN7 CN8 Ch1 Ch2 Ch3 Ch4 Ch5 F11 ai Contact action During measurement ...

Page 115: ...over voltage category specifies impulse withstanding voltage Category II is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment Safety EN61010 1 EMC EN61326 1 Class A For use in industrial locations EN61326 2 3 EN61000 3 2 EN61000 3 3 EMC Regulatory Arrange...

Page 116: ...FICATIONS 9 19 IM 11G02N01 01E External Dimensions 7 8 100V AC Shared with internal wiring Wiring Diagram Gas Inlet Ø9 5 Ø5 5 4 Ø5 135 120 105 210 Approx 130 110 150 Gas Outlet Ø9 5 Ø5 5 Unit mm K9350LE K9350LF ...

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Page 118: ...ved Copyright 2002 Yokogawa Electric Corporation Subject to change without notice Model IR400 Infrared Gas Analyzer CMPL 11G02N01 01E 1 2 2nd Edition Aug 2006 YK 1 2 Item Parts No Qty Description 1 K9218SB 1 Fuse Time Lag Fuse 2 K9358QL 1 Fuse holder ...

Page 119: ... CMPL 11G02M01 01E CMPL 11G02N01 01E 2 2 2nd Edition Aug 2006 YK 3 3 4 5 Item Parts No Qty Description 3 K9358SD 2 O ring 4 K9358SQ 1 O ring Out side 5 K9358SR 1 O ring Out side d Pipe Cell d Block Cell ...

Page 120: ...TION p 9 5 Section 9 2 Model and Suffix codes Table Addition of the W 0 300 ppm p 9 8 Section 9 2 Model and Suffix codes Table 1 Addition of the W 0 300 ppm p 9 13 Section 9 3 External Dimension STANDARD ACCESSORIES Changed the rating level of the fuse K9218SB p 9 18 Section 9 3 NO2 NO Converter Replacement cycle Changed of the description 3rd Aug 2007 5 4 General operation Partially changed the f...

Page 121: ...0 8750 JAPAN n Printed by KOHOKU PUBLISHING PRINTING INC 5 1 Name and description of operation panel Changed drawing partly 9 1 Standard specifications Changed table Measurable component and measurement range 9 1 5 Standard Requirements for Sample Gas Changed description 9 2 Model and Suffix codes Changed table partly Measurable component and range 2 availability check table 2 4 Double component a...

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YOKOGAWA IR400 series, User Manual

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