YASKAWA MECHATROLINK-4 JOHB-SMP3 Technical Manual Download Page 47

11 Troubleshooting

YASKAWA

SIEP C730600 0NA MECHATROLINK-4 Technical Manual

47

INV_IO Response

Byte

Response

Description

Ofs+19

Not used (Set to 0.)

Ofs+20

Monitor data set to SEL_MON6

Monitor Data Set

Monitor data set to SEL_MON6 (Lower)

Ofs+21

Monitor data set to SEL_MON6 (Upper)

Ofs+22

Not used (Set to 0.)

Ofs+23

Not used (Set to 0.)

Ofs+24

Reserved (0)

Not used

Ofs+31

11

Troubleshooting

Drive-Side Error Codes

Drive-side error codes appear on the drive keypad.

Faults on page 47

lists causes of the errors and possible

corrective actions. Refer to the drive Technical Manual for additional error codes that can appear on the drive
keypad.

Faults

bUS [Option Communication Error]

,

E5 [MECHATROLINK Watchdog Timer Error]

, and

EF0 [Option Card

External Fault from the option]

can appear as an alarm or as a fault. When a fault occurs, the keypad ALM LED

stays lit. When an alarm occurs, the ALM LED flashes.

If communication stops while the drive is running, use these questions as a guide to help remove the fault:

Is the communication line properly connected to the option? Is it loose?

Is the option properly installed?

Is the PLC program working? Is the controller/PLC CPU stopped?

Did a momentary power loss interrupt communications?

Code

Name

Causes

Possible Solutions

bUS

Option Communication Error

The drive did not receive a signal from the
controller.

The communications cable wiring is incorrect.

Check for wiring errors.

Correct the wiring.

An existing short circuit or communications
disconnection

Check disconnected cables and short circuits and repair as needed

A data error occurred due to electric interference

Prevent noise in the control circuit, main circuit, and ground
wiring.

If you identify a magnetic contactor as a source of noise,
install a surge absorber to the contactor coil.

Use only recommended cables or other shielded line. Ground
the shield on the controller side or the drive input power side.

Separate all communication wiring from drive power lines.
Install an EMC noise filter to the drive power supply input.

Counteract noise in the master controller (PLC).

Option is damaged

If there are no problems with the wiring and the error continues to
occur, replace the option.

Connection Time-out

Check if the CPU of the controller (PLC) is not stopped.

E5

MECHATROLINK Watchdog
Timer Error

WDT (Watchdog Timer Error) data update of the
controller is not normal.

Correctly update WDT data at the controller.

EF0

Option Card External Fault

The option received an external fault from the
controller.

1.

Find the device that caused the external fault and remove the
caus.

2.

Clear the external fault input from the controller.

A programming error occurred on the controller
side.

Examine the operation of the controller program.

oFA00

Option Not Compatible with Port

The option connected to connector CN5-A is not
compatible.

Connect the option to the correct connector.

Use connector CN5-A when you connect the option.
To use other options, refer to those option manuals.

Summary of Contents for MECHATROLINK-4 JOHB-SMP3

Page 1: ...AWA AC Drive Option MECHATROLINK 4 Technical Manual Model JOHB SMP3 To correctly use the product read this manual thoroughly and keep it for easy reference inspection and maintenance Make sure that th...

Page 2: ...This Page Intentionally Blank 2 YASKAWA SIEP C730600 0NA MECHATROLINK 4 Technical Manual...

Page 3: ...stallation Procedure 10 Section Safety 10 Install the Option on a GA500 Drive 11 Settings for DIP Switch S1 11 Communication Cable Specifications 11 Option Connection Diagram 12 6 Related Drive Parame...

Page 4: ...ation Control Command 31 INVCMD_CTRL 32 INVCMD_OUT 33 INV_CTL Response 34 INVCMD_STAT 35 INVCMD_IN 36 INV_CTL_EX 52 Hex Extended Inverter Operation Control Command 36 INVCMD_CTRL_EX 38 INV_CTL_EX Resp...

Page 5: ...YASKAWA SIEP C730600 0NA MECHATROLINK 4 Technical Manual 5 Specifications 51 16 Disposal 52 Disposal Instructions 52 WEEE Directive 52 Revision History 53...

Page 6: ...ROLINK 4 Technical Manual Manual No SIEP C730600 0N This book The technical manual contains detailed information about the option Access the following sites to obtain the technical manual U S http www...

Page 7: ...equipment WARNING Electrical Shock Hazard Do not modify the drive or option circuitry Failure to obey can cause serious injury or death or cause damage to the drive or option and will void warranty Y...

Page 8: ...on Package Contents Table 3 1 Contents of Package Option Contents Quantity Option 1 Ground wire 1 1 Screws M3 3 LED Labels 2 GA500 1 Quick Installation Procedure 1 1 GA500 drives do not use the ground...

Page 9: ...process to complete before you verify the LED states The Table 4 1 shows the operating status of the option LEDs after the power up diagnostic LED sequence is complete Table 4 1 Option LED States LED...

Page 10: ...ve Use the drive only as specified by the instructions Some figures in this section include drives without covers or safety shields to more clearly show the inside of the drive If covers or safety shi...

Page 11: ...ore information about installation A Option card mounting kit components sold separately B Option C Drive front cover Figure 5 1 Option Card Mounting Kit JOHB GA50 Settings for DIP Switch S1 Use DIP s...

Page 12: ...2 0181 Run Command Selection 1 Selects the input method for the Run command 0 Keypad 1 Digital Input 2 Memobus Modbus Communications 3 Option PCB Note Set b1 02 3 to start and stop the drive with the...

Page 13: ...ets the MEMOBUS Modbus register used for the monitor functions of INV_CTL Inverter Operation Control Command INV_CTL_EX Extended Inverter Operation Control Command and INV_I O Inverter I O Control Com...

Page 14: ..._MON_E7 byte 28 to 34 of INV_CTL_EX to 14 Hex Bytes of the response data enable the register content set with F7 84 Refer to the manual packaged with the drive for more information about registers tha...

Page 15: ...ile commands fix the data length at 32 bytes for sub commands Set the number of command transmission data in the range of 32 to 96 bytes and the number of response transmission data in the range of 32...

Page 16: ...mmand is returned Even if a transfer fault is detected in phase 1 no fault notification is provided Phase 2 Asynchronous communications All JOHB SMP3 commands can be used The phase moves to phase 3 wh...

Page 17: ...fications The data format for the application layer conforms to the MECHATROLINK 4 command specifications for standard inverter profile The JOHB SMP3 option uses the main commands and sub commands in...

Page 18: ...OK OK 04 CONFIG OK 05 ALM_RD OK 06 ALM_CLR OK 0D SYNC_SET OK OK OK OK OK 0E CONNECT OK 0F DISCONNECT OK 1D MEM_RD OK OK OK OK OK 50 INV_CTL OK OK OK OK OK 52 INV_CTL_EX OK OK OK OK OK Note CMD_ALM B...

Page 19: ...fer to page 19 for more information COMM_ALM Code Hex Description 0000 No Fault Warning 0001 Frame Check Sequence FCS error 0002 Command data not received 0003 Synchronous frame not received Alarm 000...

Page 20: ...RD 01 Hex Read Parameter Command The PRM_RD command reads the data for SIZE from the MEMOBUS Modbus register number specified by NO The command can be used in communication phases 2 and 3 Refer to the...

Page 21: ...ample Reading C1 01 200 Hex Byte Command Hex Response Hex 4 00 00 5 02 02 6 02 02 7 00 00 8 00 Value set to C1 01 Lower 9 00 Value set to C1 01 Upper PRM_WR 02 Hex Write Parameter Command The PRM_WR c...

Page 22: ...etting Error 9 is set for CMD_ALM Write Mode Error 9 is set for CMD_ALM Writing Error during Under Voltage 9 is set for CMD_ALM Writing Error during Parameter Processing 9 is set for CMD_ALM Example W...

Page 23: ...ce 10 Profile type 1 Primary 4 byte 0021 Hex Inverter profile 11 Profile Version 1 Primary 4 byte 0100 Hex 12 Profile type 2 4 byte 00FF Hex Not available 13 Profile Version 2 4 byte 0000 Hex Not avai...

Page 24: ...ly set for the device 54 Number of Response Transmission Data Minimum Value 4 byte 8 32 byte 4 alignment 55 Number of Response Transmission Data Maximum Value 4 byte 24 96 byte 4 alignment 56 Number o...

Page 25: ...M_RD 05 Hex Read Alarm and Warning Command The ALM_RD command reads the alarm or warning state The command can be used in communication phases 2 and 3 The current alarm or warning state is read from A...

Page 26: ...ms are not retained in the history Byte 8 9 U2 01 U3 01 U3 10 Table 9 4 ALM_RD_MOD Byte ALM_RD_MOD 0 ALM_RD_MOD 1 ALM_RD_MOD 2 4 00 Hex 01 Hex 02 Hex 5 00 Hex 00 Hex 00 Hex 6 ALM_INDEX Lower 7 ALM_IND...

Page 27: ...Clears the status of present faults and alarms 5 6 Reserved 0 Not used 7 63 ALM_CLR Response Byte Response Description 0 ALM_CLR 06 Hex Command code 1 RWDT Watchdog data 2 CMD_STAT Refer to page 18 3...

Page 28: ...and 3 after the connection is established CONNECT Command Byte Command Description 0 CONNECT 0E Hex Command code 1 WDT Watchdog data 2 CMD_CTRL Refer to page 18 3 4 VER Specify 40 Hex 5 COM_MOD Specif...

Page 29: ...1 Does synchronous communication DISCONNECT 0F Hex Release Connection Command The DISCONNECT command releases the connection The communication phase shifts to communication phase 1 after this command...

Page 30: ...TA_TYPE 3 1 to 5 7 8 ADDRESS Specify the address of virtual memory Refer to Figure 9 1 for more information 9 10 11 12 Reserved 0 Not used 13 14 63 MEM_RD Response Byte Response Description 0 MEM_RD 1...

Page 31: ...50 Hex Command code 1 WDT Watchdog data 2 CMD_CTRL Refer to page 18 3 4 INVCMD_CTRL Refer to page 32 5 6 7 8 INVCMD_OUT Refer to page 33 9 10 11 12 Speed reference Speed Reference Lower 13 Speed Refer...

Page 32: ...it 30 bit 29 bit 28 bit 27 bit 26 bit 25 bit 24 Reserved 0 Table 9 7 INVCMD_CTRL Bits Bit Name Description 0 Forward operation 0 Stop 1 Forward operation 1 Reverse operation 0 Stop 1 Reverse operation...

Page 33: ...Reserved 0 Not used Table 9 8 SEL_REF Reference Data Codes Selection Code Hex Monitor Name Contents 0 Nothing Selected 1 Torque Compensation Unit 0 1 2 Analog output terminal 1 output Enabled when H4...

Page 34: ...code cannot be selected by the Inverter Operation Control Command INV_CTL 50H or the Inverter I O Control Command INV_I O 51H 2 Not available on GA500 3 For GA500 Multi Function Input Terminal Status...

Page 35: ...EMOTE Power Loss Recovery Momentary Power Loss Recovery Fault Reset Signal being Input Reserved 0 Vendor Specific bit23 bit22 bit21 bit20 bit19 bit18 bit17 bit16 Not used bit31 bit30 bit29 bit28 bit27...

Page 36: ...served 0 Not used INV_CTL_EX 52 Hex Extended Inverter Operation Control Command The INV_CTL_EX commandsets the drive operation frequency references The command also selects the monitor function to mon...

Page 37: ...ot used Set to 0 39 Not used Set to 0 40 Reference selected with SEL_ REF_E2 Reference selected with SEL_REF_E2 Lower 41 Reference selected with SEL_REF_E2 Upper 42 Not used Set to 0 43 Not used Set t...

Page 38: ...ault EF0 1 External fault input EF0 11 Clear fault history 1 Clear fault history 12 External base block reference 1 External base block reference ON 16 Multi function input terminal 3 Terminal S3 Func...

Page 39: ...Set to 0 19 Not used Set to 0 20 SEL_REF_E1 The value set in the command 21 SEL_REF_E2 22 SEL_REF_E3 23 SEL_REF_E4 24 SEL_REF_E5 25 SEL_REF_E6 26 SEL_REF_E7 27 Reserved 0 Not used Set to 0 28 SEL_MON_...

Page 40: ...et Monitor data set to SEL_MON_E7 Lower 61 Monitor data set to SEL_MON_E7 Upper 62 Not used Set to 0 63 Not used Set to 0 INVCMD_STAT_EX Vendor Specific bit1 bit0 bit7 bit6 bit5 bit4 bit3 bit2 oPE Err...

Page 41: ...led 28 SEL_MON_E5 Status 0 Disabled 1 SEL_MON_E5 enabled 29 SEL_MON_E6 Status 0 Disabled 1 SEL_MON_E6 enabled 30 SEL_MON_E7 Status 0 Disabled 1 SEL_MON_E7 enabled 10 Sub Command Sub commands are used...

Page 42: ...L_MON5 Status 0 Disabled 1 SEL_MON5 enabled SEL_MON6 Status 0 Disabled 1 SEL_MON6 enabled Table 10 3 SUBCMD_ALM Code Hex Description 00 Normal Warning 01 Invalid data Alarm 08 Unsupported command rece...

Page 43: ...e Ofs 7 Reserved 0 Not used Ofs 8 Ofs 9 Ofs 10 Ofs 31 PRM_RD Response Byte Response Description Ofs 0 PRM_RD 01 Hex Command code Ofs 1 SUB_STAT Refer to page 41 Ofs 2 Ofs 3 Ofs 4 NO The value Lower se...

Page 44: ...set in the command Ofs 7 Reserved 0 0 is set Ofs 8 PARAMETER The value set in the command 0 is stored when the field is not used Ofs 9 Ofs 10 Ofs 31 In the following status an alarm is detected and t...

Page 45: ...s 4 ALM_RD_MOD The value set in the command Ofs 5 Ofs 6 ALM_INDEX The value set in the command Ofs 7 Ofs 8 ALM_DATA ALM_DATA specifies an alarm using 2 bytes Ofs 9 Ofs 10 Ofs 31 INV_I O 51 Hex Inverte...

Page 46: ...ence selected Reference selected with SEL_REF5 Lower Ofs 17 Reference selected with SEL_REF5 Upper Ofs 18 Not used Set to 0 Ofs 19 Not used Set to 0 Ofs 20 Monitor data set to SEL_REF6 Reference selec...

Page 47: ...rect Check for wiring errors Correct the wiring An existing short circuit or communications disconnection Check disconnected cables and short circuits and repair as needed A data error occurred due to...

Page 48: ...option DIP switch S1 as shown in Figure 5 3 Monitor U4 75 Communication OPT Protocol will display the DIP switch S1 setting Minor Faults and Alarms Code Name Causes Possible Solutions CyC MECHATROLIN...

Page 49: ...11 2 LED States during Self RAM Check Self RAM Check Status LED States MS NS Checking Lit in green OFF Successful termination Lit in green Lit in green Abnormal termination Lit in red Lit in red 12 Eu...

Page 50: ...amp conductive Figure 12 3 Ground Area 13 United Kingdom Conformity Assessed Marking Figure 13 1 UKCA Mark The UKCA mark indicates compliance with United Kingdom safety and environmental regulations I...

Page 51: ...ss Broadcasting Communication Equipment Comply with the EMC Directive to conform to the Korean Radio Act 15 Specifications Specifications Table 15 1 Option Specifications Items Specifications Model JO...

Page 52: ...fied by applicable regional local and municipal laws and regulations WEEE Directive The wheelie bin symbol on this product its manual or its packaging identifies that you must recycle it at the end of...

Page 53: ...YASKAWA SIEP C730600 0NA MECHATROLINK 4 Technical Manual 53 Revision History Date of Publication Revision Number Section Revised Content May 2024 First Edition...

Page 54: ...77 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 Fax 55 11 3585 1187 www yaskawa com br YASKAWA EUROPE GmbH Philipp Reis Str 6 65795 Hattersheim am Main Germany Phone 49...

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