YASKAWA CIMR-M5 Series Instruction Manual Download Page 246

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Specifications

14.3.1 AC Reactor

-42

14.3 Options and Peripheral Units

This section explains the specifications for the options and peripheral units.

14.3.1 AC Reactor

The exterior of the AC Reactor (UZBA-B: Input, 50/60 Hz) and connections examples are shown below.

Connection Example

MCCB

Magnetic
contactor

AC Reactor

Converter
VS-656MR5

R/L1

S/L2

T/L3

With Terminal Block

Select an AC reactor from the table below according to Converter (VS-656MR5) model.

200 V Class

Model

Cur - Induc-

Code

Fig

Dimensions in mm (inches)

Approx.

Heat

Model

CIMR-

MR5

rent

Induc-

tance

Code

No.

Fig.

No.

(Max.)

Approx.

Mass

kg (lb)

Heat

Loss

23P7

0.53

X010

057

130

(5.12)

—

(3.46)

(2.36)

(1.73)

105

(4.13

0.2)

(0.98)

(1.97)

(2.76)

130

(5.12)

3.2

(0.13)

(0.35)

(0.28)

(6.6)

25P5

0.35

X010

058

130

(5.12)

—

(3.46)

(2.36)

(1.73)

105

(4.13

0.2)

(1.57)

(1.97)

(2.76)

130

(5.12)

3.2

(0.13)

(0.35)

(0.28)

(6.6)

27P5

0.265

X010

059

130

(5.12)

150

(5.91)

(3.86)

(2.56)

(1.93)

105

(4.13

0.2)

(1.57)

(1.97)

(3.15)

130

(5.12)

3.2

(0.13)

(0.35)

(0.28)

(8.8)

2011

0.18

X010

060

160

(6.3)

—

105

(4.13)

(2.95)

52.5

(2.07)

130

(5.12

0.2)

(1.57)

(2.95)

(3.35)

160

(6.3)

2.3

(0.09)

(0.39)

(0.28)

(13.2)

2015

0.13

X010

061

180

(7.09)

—

100

(3.94)

(3.35)

(1.97)

150

(5.91

0.2)

(1.65)

(2.95)

(3.15)

180

(7.09)

2.3

(0.09)

(0.39)

(0.28)

(17.6)

2018

0.12

X010

062

180

(7.09)

190

(7.48)

100

(3.94)

(3.54)

(1.97)

150

(5.91

0.2)

(1.77)

(2.95)

(3.15)

180

(7.09)

2.3

(0.09)

(0.39)

(0.28)

(17.6)

2022

120

0.09

X010

063

180

(7.09)

190

(7.48)

100

(3.94)

(3.74)

(1.97)

150

(5.91

0.2)

(1.77)

(2.95)

(3.15)

180

(7.09)

2.3

(0.09)

(0.39)

(0.28)

(17.6)

2030

160

0.07

X010

064

210

(8.27)

—

100

(3.94)

210

(8.27)

—

175

(6.89

0.2)

110

(4.33)

(2.95)

(3.15)

205

(8.07)

2.3

(0.09)

(0.39)

(0.28)

M10

(26.5)

100

2037

200

0.05

X010

120

210

(8.27)

—

116

(4.57)

230

(9.06)

—

175

(6.89

0.2)

130

(5.12)

(2.95)

(3.74)

205

(8.07)

2.3

(0.09)

(0.39)

(0.28)

M10

(0.59)

110

400 V Class

Model

Cur -

Induc-

Code

Fig

Dimensions in mm (inches)

Approx.

Heat

Model

CIMR-

MR5

rent

Induc-

tance

Code

No.

Fig.

No.

(Max.)

Approx.

Mass

kg (lb)

Heat

Loss

45P5

1.42

X002

501

130

(5.12)

—

(3.86)

—

(1.93)

105

(4.13

0.2)

(0.98)

(1.97)

(3.15)

130

(5.12)

3.2

(0.13)

(0.35)

(0.28)

(8.8)

47P5

1.06

X010

099

160

(6.3)

—

(3.54)

(1.97)

(1.77)

130

(5.12

0.2)

(0.98)

(2.95)

(2.76)

160

(6.3)

2.3

(0.09)

(0.39)

(0.28)

(11)

4011

0.7

X010

100

160

(6.3)

—

105

(4.13)

(3.74)

52.5

(2.07)

130

(5.12

0.2)

(1.57)

(2.95)

(3.35)

160

(6.3)

2.3

(0.09)

(0.39)

(0.28)

(13.2)

4015

0.53

X010

101

180

(7.09)

—

100

(3.94)

(3.35)

(1.97)

150

(5.91

0.2)

(1.57)

(2.95)

(3.15)

180

(7.09)

2.3

(0.09)

(0.39)

(0.28)

(17.6)

4018

0.42

X010

102

180

(7.09)

—

100

(3.94)

(3.35)

(1.97)

150

(5.91

0.2)

(1.57)

(2.95)

(3.15)

180

(7.09)

2.3

(0.09)

(0.39)

(0.28)

(17.6)

4022

0.36

X010

103

180

(7.09)

—

100

(3.94)

(3.35)

(1.97)

150

(5.91

0.2)

(1.57)

(2.95)

(3.15)

180

(7.09)

2.3

(0.09)

(0.39)

(0.28)

(17.6)

4030

0.26

X010

104

210

(8.23)

—

100

(3.94)

(3.54)

(1.97)

175

(6.89

0.2)

(1.77)

(2.95)

(3.15)

205

(8.07)

3.2

(0.13)

(0.39)

(0.28)

(26.5)

4037

0.24

X010

105

210

(8.23)

—

116

(4.57)

110

(4.33)

(2.28)

175

(6.89

0.2)

(1.89)

(2.95)

(3.74)

205

(8.07)

3.2

(0.13)

(0.39)

(0.28)

(33.1)

110

4045

120

0.18

X010

106

240

(9.41)

—

126

(4.96)

120

(4.72)

(2.48)

205

(8.07

0.2)

(1.89)

150

(5.90)

110

(4.33)

240

(9.45)

3.2

(0.13)

(0.31)

(0.39)

(50.7)

130

* A: For stand-alone drive system N: for NC system

Summary of Contents for CIMR-M5 Series

Page 1: ...SER S MANUAL INVERTER VS 626M5 MODEL CIMR M5 200V CLASS 3 7 2 2 TO 37 30kW 5 3 TO 50 40HP 400V CLASS 5 5 3 7 TO 45 37kW 7 5 5 TO 60 50HP CONVERTER VS 656MR5 MODEL CIMR MR5 200V CLASS 3 7 2 2 TO 37 30k...

Page 2: ...bed in this manual D Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable D The products and...

Page 3: ...erateinjurytoperson nel and damage to equipment It may also be used to alert against unsafe practices Evenitemsdescribedin CAUTION mayresultinavitalaccidentinsomesituations Ineithercase follow these i...

Page 4: ...on may result in a fire 2 5 D Install a fan or other cooling device to keep the ambient temperature of Inverter and Converter below 55_C 131_F and the intake air temperature to heatsink below 45_C 113...

Page 5: ...tage test of the Inverter and the Converter It may cause semi conductor elements to be damaged 3 2 D Make sure to connect the Inverter and the Converter as shown in the connection dia grams The Invert...

Page 6: ...Close upper and lower covers before powering up the Inverter or the Converter To open the covers make sure to shut OFF the molded case circuit breaker Failure to observe this warning may result in an...

Page 7: ...ltinanelectricshockorpersonalinjuryandwillinvalidatethewar ranty CAUTION D Do not store or transport the equipment in locations where halogen fluorine chlorine bromine or iodine is present Failure to...

Page 8: ...lt in electrical shock CAUTION D Use only a specified combination of Inverter and Motor Failure to observe this caution may result in fire or malfunctions D Never use at locations exposed to water spl...

Page 9: ...revent them from being touched Failure to observe this warning may result in personal injury D The motor shaft extension is coated withanticorrosive paint Beforeinstallation wipeoff thepaint with a cl...

Page 10: ...his warning may result in electrical shock CAUTION D Perform trial operation as follows Secure the Motor and disconnect it from load machine system check operations then reconnect the Motor to the loa...

Page 11: ...nt D If it becomes necessary to disassemble the Motor contact your YASKAWA representative J Warning Label Warning labels are displayed on the upper cover and the front cover of the Inverter and the Co...

Page 12: ...Notes for Motor xi...

Page 13: ...However if the Yaskawa Authorized Service Center determines that the problem with a Yaskawa product is not due to defects in Yaskawa s workmanship or materials then the customer will be re sponsible f...

Page 14: ...on atomic or electric power or underwa ter use must contact their Yaskawa representatives or the nearest Yaskawa sales office be forehand D This product has been manufactured under strict quality cont...

Page 15: ...ing aids are used to indicate certain types of information for easier reference Indicates application examples Indicates supplemental information Indicates important information that should be memoriz...

Page 16: ...ontrol Signals 5 5 Operating the Digital Operator 6 6 Trial Operation 7 7 Wide Fixed output Control Using Coil Switching 8 8 Orientation Control Using an Encoder 9 9 Magnetic Sensor Orientation Contro...

Page 17: ...xvi CONTENTS 12 12 Troubleshooting 13 13 Maintenance and Inspection 14 14 Specifications 15 15 Appendix...

Page 18: ...2 1 Installation Site 2 5 2 2 2 Operating Ambient Temperature 2 6 2 2 3 Protecting the Inverter and Converter from Foreign Matter 2 6 2 2 4 Storage 2 6 2 3 CLEARANCES 2 7 2 3 1 External Heatsink Cool...

Page 19: ...2 Setting Sequence Output Signals 4 12 4 4 3 Status Display of Sequence Output Signals 4 12 4 4 4 Details on Sequence Output Signals 4 13 4 5 Analog Monitor Signals 4 18 4 6 Encoder Pulse Input Circui...

Page 20: ...2 09 and C3 09 and Positioning Completion Cancel Width ZCAN C2 10 and C3 10 6 13 6 4 14 Orientation Speed SORT C2 11 and C3 11 6 14 6 4 15 BCD Stop Position Reference Resolution PBCD C2 12 and C3 12 6...

Page 21: ...9 6 9 4 2 Magnet 9 6 9 4 3 Magnetic Sensor 9 7 9 5 Connections between Devices 9 8 9 5 1 Magnetic Sensor Signal 9 8 9 5 2 Stop Position References 9 8 9 6 Control Signal Connector Terminal Arrangement...

Page 22: ...r Total Indicator Readings 14 37 14 2 7 Encoders 14 38 14 2 8 Encoder Connector 14 39 14 2 9 Spare Motor Parts 14 40 14 2 10 Replacing the Motor Cooling Fan 14 41 14 3 Options and Peripheral Units 14...

Page 23: ...M5A Stand alone Drive 15 21 15 4 4 Analog Monitor Signals M5A Stand alone Drive 15 22 15 4 5 YENET1200 Signals M5N NC Drive 15 22 15 5 Inverter Converter Cooling Design 15 23 15 5 1 Temperature Rise...

Page 24: ...f the VS 626M5 Inverter and VS 656MR5 Converter and describes their functions and components 1 1 Overview 1 2 1 1 1 Features 1 2 1 1 2 Inverter Models 1 3 1 1 3 Converter Models 1 4 1 2 Identifying Co...

Page 25: ...he downsizing of the spindle motor was enabled by the optimum electromagnetic design of the system ensuring ideal heat distribution improvements in the core and cooling construction of the system and...

Page 26: ...M5A20370 M5A 5 5 CIMR M5A45P5 CIMR M5A45P55 CIMR M5A45P50 7 5 CIMR M5A47P5 CIMR M5A47P55 CIMR M5A47P50 11 CIMR M5A4011 CIMR M5A40115 CIMR M5A40110 15 CIMR M5A4015 CIMR M5A40155 CIMR M5A40150 400 V cla...

Page 27: ...10 15 CIMR MR5A4015 CIMR MR5A40155 CIMR MR5A40150 400 V class 18 5 CIMR MR5A4018 CIMR MR5A40185 CIMR MR5A40180 22 CIMR MR5A4022 CIMR MR5A40225 CIMR MR5A40220 30 CIMR MR5A4030 CIMR MR5A40305 CIMR MR5A4...

Page 28: ...ARGE LED Lower Cover Front Cover A1 r A2 t R L1 S L2 T L3 P1 N1 CHARGE 8 8 N1 P1 1CN 5CN P N R L1 S L2 T L3 A1 r A2 t P N Mounting Base Case Upper Cover 4 Mounting Holes Heatsink Control Power Supply...

Page 29: ...Nameplate Control Power Supply Input Main Circuit Power Supply Input Ground Upper and Lower Covers Opened Mounting Base Case Upper Cover 4 Mounting Holes Heatsink 9CN 10CN Optional Inverter Outputs 52...

Page 30: ...2 4 2 2 Checking and Controlling the Installation Site 2 5 2 2 1 Installation Site 2 5 2 2 2 Operating Ambient Temperature 2 6 2 2 3 Protecting the Inverter and Converter from Foreign Matter 2 6 2 2 4...

Page 31: ...oose Use a screwdriver or other tools to check for tightness If any of the above checkpoints are not satisfactory contact your Yaskawa representative 2 1 1 Inverter Nameplate Information J Nameplate I...

Page 32: ...mple of a Model for 200 VAC 15 HP 11 kW Serial No Converter Model Input Spec Converter Spec Output Spec PROM number Mass YASKAWA ELECTRIC CORPORATION INPUT AC 3PH 200 220 V 50 Hz 200 230 V 60 Hz 19 kV...

Page 33: ...onth and year of manufacture Model number Number of phases Ratings Bearing number load side motor side Serial number Number of poles Fig 2 7 Motor Nameplate J Motor Model Designations Voltage class 20...

Page 34: ...t If installing the Inverter or Converter in the control panel care must be taken when planning this instal lation to prevent oil mist from entering the panel thorough gaps in the welded sections D In...

Page 35: ...e reliability of operation the Inverter and Converter should be installed in an environment free from extreme temperature increases If the Inverter or Converter is installed in an enclosed environ men...

Page 36: ...o 45_C 32_F to 113_F S External heatsink cooling type Inside of heatsink 0_C to 45_C 32_F to 113_F Inside of unit 0_C to 55_C 32_F to 131_F 3 Near the heatsink cooling air speed should be 2 5 m s for...

Page 37: ...mm 5 91 inches or more Fig 2 10 Clearances for Open Chassis Type When using an Open chassis Converter 11 kW or more in combination with an Inverter 7 5 kW or less follow the installation procedure sh...

Page 38: ...as an option The Exclusive use Extension Cable 72616 W5301 or 72616 W5303 is required when connecting the Digital Operator with the Inverter Use 3CN to attach the digital operator firmly as follows D...

Page 39: ...th a maximum capacity of 15 11 kW and the external diameter is 260 mm 10 2 inches or less Frequency of vibration acceleration is 10 to 60 Hz constant amplitude or 60 to 2 500 Hz constant acceleration...

Page 40: ...If an excessive radial load is imposed on the motor shaft the motor bearings will be adversely affected and the service life of the bearings will be decreased Check that the angle of contact of the b...

Page 41: ...s of Main Circuit Terminals 3 13 3 3 3 Main Circuit Configuration 3 15 3 3 4 Main Circuit Connection Diagrams 3 19 3 3 5 Wiring the Main Circuit 3 21 3 4 Wiring Control Circuit Signals 3 24 3 4 1 Cont...

Page 42: ...ed voltage of the Converter coincides with the AC power supply voltage Failure to observe this caution can result in personal injury or a fire D Do not perform a withstand voltage test of the Inverter...

Page 43: ...Class or 400 VAC 3 phase 400 V Class Molded case Circuit Breaker 1MCCB or Ground Fault Interrupter Magnetic Contactor 1MC 2 Molded case Circuit Breaker 3MCCB or Ground Fault Interrupter Grounding VS 6...

Page 44: ...achine and servo units refer to the manual for the NC ma chine R S T r t VS 656MR5 Converter Unit 5CN P N N1 P1 VS 626M5 52CN P N 51CN N1 P1 2CN PG M 52CN P N 51CN 2CN PG M 52CN P N 51CN 2CN PG M 4CN...

Page 45: ...8 29 FC0 FC1 FC2 FC3 30 COM2 BCD BIN 1 1 2 2 4 4 8 8 1 2 4 8 U T1 V T2 W T3 W Z1 Z2 Z3 10 20 40 80 100 200 400 800 10 20 40 80 16 32 64 128 256 512 1024 2048 EXTCOM 24VCOM 0VCOM D1 D2 D3 D4 D5 D6 D7 D...

Page 46: ...3CN For Terminal Unit For Monitoring Zero speed 4CN 4 6 R S SW1 1CN 7 8 13 14 17 P ALM ALMC PAO PAO SS U T1 V T2 W T3 R1 S1 T1 Z1 Z2 Z3 U V W IM 2CN 5V 0V 4 5 6 1 2 3 PA PA PB PB PC PC 16 17 18 19 14...

Page 47: ...2 94 1 27P5 R L1 S L2 T L3 M5 2 35 10 5 3 3 5 2 3 5 27P5 A1 r A2 t M5 2 35 14 2 1 2 2 2 M4 1 2 2 0 10 5 3 3 5 2 3 5 P N M6 2 2 94 1 2011 R L1 S L2 T L3 M6 3 4 4 9 8 8 4 8 3 5 8 2011 A1 r A2 t M4 1 2...

Page 48: ...2 0 14 2 1 2 2 2 M6 M6 3 4 to 4 9 10 5 3 3 5 2 2 P N M6 2 2 94 1 4015 R L1 S L2 T L3 M6 3 4 to 4 9 10 5 3 3 5 2 3 5 4015 A1 r A2 t M4 1 2 to 2 0 14 2 1 2 2 2 M6 M6 3 4 to 4 9 10 5 3 3 5 2 3 5 P N M6...

Page 49: ...13 3 14 8 14 M6 2 3 4 to 4 9 8 8 4 8 5 5 5 5 P N M6 2 2 94 1 2015 U T1 V T2 W T3 M8 6 47 4 21 2 22 14 22 M6 2 3 4 to 4 9 6 13 3 14 8 8 P N M6 2 2 94 1 2018 U T1 V T2 W T3 M8 6 47 3 26 7 30 14 30 M6 2...

Page 50: ...4 4018 M5 2 2 1 to 2 5 8 8 4 8 5 5 5 5 M5 2 M6 3 4 to 4 9 8 8 4 8 5 5 5 5 P N M6 2 2 94 1 4022 U T1 V T2 W T3 M6 3 4 to 4 9 6 13 3 14 8 14 4022 M5 2 2 1 to 2 5 8 8 4 8 5 5 5 5 M5 2 M6 3 4 to 4 9 8 8 4...

Page 51: ...B 15 M8 M4 2018 A 19 M8 M4 B 19 M10 M4 2022 A 22 M8 M4 B 22 M10 M4 2030 J 30 M10 M4 B 30 M10 M4 2037 J 37 M10 M4 M4 Table 3 6 Terminal Screws for 400 V Class Motors Inverter Standard Motor Winding Sel...

Page 52: ...75 18 M3 5 1 25 to 3 5 0 75 18 M4 1 25 to 4 1 25 16 M3 5 1 25 to 3 5 1 25 16 M4 1 25 to 4 M3 5 2 to 3 5 M4 2 to 4 2 14 M5 2 to 5 M6 2 to 6 M8 2 to 8 M4 5 5 to 4 3 5 to 5 5 12 to 10 M5 5 5 to 5 3 5 to...

Page 53: ...VDC For inverter main circuit power supply P1 N1 Control power supply output 282 to 325 VDC For inverter control power supply Grounding Ground terminal Ground resistance 100 or less R L1 S L2 T L3 Mai...

Page 54: ...0 to 230 VAC 60 Hz U T1 V T2 W T3 Inverter output Inverter output to motor Grounding Ground terminal Ground resistance 100 or less P N Main circuit power supply input 540 to 650 VDC Supplied from conv...

Page 55: ...1 N1 5CN 24V 0V P N U T1 V T2 W T3 P1 N1 51CN 52CN 0V Note Control Circuit Power Supply RCC 24V Note P N R L1 S L2 T L3 A1 r A2 t P1 N1 5CN 24V 0V P N U T1 V T2 W T3 P1 N1 51CN 52CN 24V 0V Converter V...

Page 56: ...5CN 24V 0V P1 N1 A11 r1 A21 t1 P N P1 N1 24V 0V 52CN U T1 V T2 W T3 51CN A12 r2 A22 t2 24 V Power Supply RCC Control Circuit Power Supply Note Control Circuit Power Supply RCC Note Heatsink Cooling F...

Page 57: ...r Supply Note Control Circuit Power Supply RCC Note Converter VS 656MR5 Inverter VS 626M5 CIMR MR5j40115 to 40455 CIMR M5j40115 to 40455 P N R L1 S L2 T L3 A1 r A2 t P1 N1 5CN 24V 0V P N U T1 V T2 W T...

Page 58: ...MR5 Inverter VS 626M5 CIMR MR5j40110 to 40220 CIMR M5j40110 to 40220 Internal Cooling Fan 24 V Power Supply RCC Control Circuit Power Supply Note Control Circuit Power Supply RCC Note Heatsink Cooling...

Page 59: ...ain Circuit Connections for 200 V Class External Heatsink Cooling Type J 200 V Class Open Chassis Type Converter VS 656MR5 CIMR MR5j23P70 to 27P50 Inverter VS 626M5 CIMR M5j23P70 to 27P50 R S T r t R...

Page 60: ...rnal Heatsink Cooling Type J 400 V Class Open Chassis Type Converter VS 656MR5 CIMR MR5j45P50 to 47P50 Inverter VS 626M5 CIMR M5j45P50 to 47P50 R S T r t R L1 S L2 T L3 A1 r A2 t VS 656MR5 P N VS 626M...

Page 61: ...nal Block Connection Sequence Main circuit power supply input phases can be connected to any terminal regardless of the order of R L1 S L2 and T L3 on the terminal block Installation of AC Reactor Mak...

Page 62: ...cting the Converter Control Power Supply Output Connect converter control power supply output terminals P1 and N1 to inverter left side control power supply input terminals P1 and N1 using exclusive u...

Page 63: ...to ground the ground terminal 200 V class Ground to 100 or less 400 V class Ground to 10 or less D Never ground the inverter or the converter in common with welding machines motors or other large cur...

Page 64: ...nit 8830E 068 170LD 32 8822E 034 171D 4 2 3 1 special cable KEL Corp Control PC Board VS 626M5 1CN 36P Control signals 10236 52A2JL S 10136 3000VE S 10336 52A0 008 case 36 19 18 1 0 2 mm2 Sumitomo 3M...

Page 65: ...s for wires are not sold separated Refer to 14 3 6 Connector Kit Some of the connectors attached with control PCboard and option cards are of the same type Therefore make sure to mount the cards to th...

Page 66: ...g 3 4 2 Terminal Arrangement of Control Signal Connector 3 26 3 4 2 Terminal Arrangement of Control Signal Connector Figures 3 18 and 3 19 show the terminal arrangements of the control signal connecto...

Page 67: ...ARGE 8 CHARGE 4CN 6CN 45 FLTCOM 20 EXTCOM0 30 D12 12 PCO P1 8 8 P1 1CN 44 FLTNC 19 EXTCOM0 29 D11 11 PCO N1 N1 1CN 43 FLTNO 18 MGR 28 D10 10 BAT 1CN 42 COM1 17 LGR 27 D9 9 BAT 1CN 2CN 8CN 41 FLTL 16 O...

Page 68: ...13 12 6 5 OP1 0 10 12V 3 0V 12 11 5 4 5 V 0 V RX 9 2 11 10 4 3 5 V 0 V RX 8 1 SS 10 9 3 2 5 V 0 V TX 9 8 1 5 V OP2 0 V TX 8 1 OP2 0 V O 0 V Note Terminal arrangement is as when the connectors on the...

Page 69: ...oder phase B signal input RS 422A specification Line receiver PB 19 Encoder phase B signal input Line receiver 5 V PC 14 Encoder phase C signal input 5 V PC 15 Encoder phase C signal input 2CN THSA 8...

Page 70: ...sup ply common 6CN 24VCOM 22 23 Sequence input signal power sup ply 24V 0VCOM 24 25 Sequence input signal power sup ply 0V FC0 26 Fault code 0 FC1 27 Fault code 1 Open collector output FC2 28 Fault c...

Page 71: ...der phase B signal output Line driver 5 V option SPCO 2 Encoder phase C signal output 5 V SPCO 3 Encoder phase C signal output SS 1 Shield 0V SIG 13 Magnetic sensor signal SIG 14 Magnetic sensor signa...

Page 72: ...the external common method prepare a 24 V 20 to 26 V power supply for the input signal D The 1CN common and 6CN common terminals are insulated Therefore it is possible to used the com mon terminals i...

Page 73: ...D The following diagram is a sequence output signal circuit Fig 3 21 Output Interface Circuit 3 4 6 Precautions for Control Signal Wiring For proper wiring between devices pay attention to the followi...

Page 74: ...lded wires for motor encoder signal lines and connect both ends as shown below Shielded Sheath Armor To inverter shielded sheath terminal Insulate these parts with insulating tape To encoder shielded...

Page 75: ...of the Motor Inverter and Converter The screw terminals of the motor fan power supply and the electromagnetic contactor for winding selection The mounting bolts of the Motor Inverter and Converter D...

Page 76: ...3 4 1 4 Details on Sequence Input Signals 4 3 4 2 Analog Speed Reference 4 9 4 3 Using a 12 bit Digital Speed Reference 4 10 4 4 Sequence Output Signals 4 12 4 4 1 Connecting Sequence Output Signals 4...

Page 77: ...nce Input Signals Some functions of sequence input signals are selected by settings constants Set the constants as shown in the following table for the desired functions Table 4 1 Sequence Input Signa...

Page 78: ...ked instantly and the motor current will be shut off D While the RDY signal is OFF the motor will not start unless the FWD and REV signals are turned OFF together D Always keep the RDY signal ON if th...

Page 79: ...signal functions when 6CN 7 turns OFF D The main circuit capacitor will be charged after the EMG signal is turned ON The motor will be ready to operate a maximum of 2 5 s after the EMG signal is turn...

Page 80: ...lection signals SEL1 is turned OFF and bit 1 is turned ON Bit 1 0 C1 36 The INC signal functions when 6CN 11 turns ON D Used for incremental operation under orientation control D The INC signal will b...

Page 81: ...election 6CN 15 will be the LM10 signal if bit 04 of the C1 36 selection signals SEL1 is turned ON Bit 4 C1 36 The LM10 signal functions when 6CN 15 turns ON Not used for NC system M5N D The LM10 sign...

Page 82: ...he gate will be blocked until the actual winding is switched over If this status continues for the preset time a winding selection fault AL 20 will result and the system will stop ON ON ON Winding Hig...

Page 83: ...signal will be selected when 6CN 17 is turned ON D The MGR and LGR signals are used to change parameters such as the gear ratio and gain to ensure the optimum control of the load according to the gea...

Page 84: ...he level is set to 105 when bit 5 is turned OFF and 110 when bit 5 is turned ON D The SCOM signal has an input impedance of 50 k D The speed together with the rotating direction is determined by the S...

Page 85: ...ignal can be switched only when the system is not in operation D If the binary BCD or internal speed setting method is selected the forward or reverse rotation of the motor is selected with the extern...

Page 86: ...512 200 20 D11 29 1024 400 40 D12 30 2048 800 80 D All signals will be ONwith the rated speed reference set in C1 26 if the 12 bit binary setting is selected D If the 3 or 2 digit BCD setting is sele...

Page 87: ...Related Constants 1 33 ZSPD Zero speed C1 19 Zero speed detection level 2 34 AGR Speed agree C1 20 Speed agree detection width C1 38 Bit 6 AGR output condition selection 3 35 SDET Speed detection C1...

Page 88: ...etween 3 and 60 min 1 D The ZSPD signal is output regardless of the status of the FWD or REV output Therefore the ZSPD signal can be used as an interlock signal for hazard prevention J AGR Speed Agree...

Page 89: ...will turn ON when the torque reference reaches the preset value or less D Once TDET turns OFF the status is held for 50 ms D The torque detection level is set between 5 and 120 of the 30 minute ratin...

Page 90: ...constant speed Winding High speed Low speed CHW CHWE AGR ON ON ON ON ON J ORE Orientation Completion Signal Connector number 6CN Pin number 39 42 D The ORE signal will turn ON when the ORT signal inp...

Page 91: ...ether with the protective circuit D Turn OFF the FWD REV or ORT signal while the FLT signal is output and then display the fault at the host system D The fault number is displayed when the FLTL is out...

Page 92: ...re is a minor fault in an optional function such as an orientation fault J FLTL Fault Signal Connector number 6CN Pin numbers 30 41 D The FLTL signal will turn OFF if a fault occurs The FLTL signal is...

Page 93: ...ated SM signal output 10 V will turn ON when the motor is rotating at the speed set in C1 26 S100 the rated speed set constant D The SM signal level can be adjusted with C1 16 SMADJ the control consta...

Page 94: ...er pulse C J Input Circuit Configuration The input circuit is a line receiver with RS 422 A specifications Inverter Line receiver equivalent to SN75175 Output line driver equivalent to SN75174 Encoder...

Page 95: ...line receiver with specifications matching the RS 422A specifications for signal exchange as shown in the following connection example Phase A Phase B Phase C Output line driver SN75174 Receiver circu...

Page 96: ...f the Digital Operator 5 2 5 2 Display Mode Configuration 5 5 5 3 Key Operations and Display 5 6 5 3 1 Indication at Power ON 5 6 5 3 2 Switching Display Functions 5 6 5 3 3 Operation Status Display M...

Page 97: ...ecifications Chapter 10 Control Constants lists the control constants J Display of Protective Functions If an error occurs during operation protective functions are displayed 12 2 Converter Faults and...

Page 98: ...write set values Numeral Change Key Use these keys to change values such as set values and constant Nos Increment key Decrement key Digit Selection Key Use this key to select a position in a set val u...

Page 99: ...and Letters by 7 segment LED Numbers Letters 0 A N 1 B O 2 C P 3 D Q 4 E R 5 F S 6 G T 7 H U 8 I V 9 J W G K X L Y M Z Note is not displayed 1 ON 0 OFF Selection signal 0 OFF indicates and 1 ON indic...

Page 100: ...ayed for 0 5 s U1 01 motor speed data is displayed The operating status is displayed The control constants are displayed C1 37 bits 1 and 0 turned ON The Digital Operator operation reference is displa...

Page 101: ...is disconnected 5 3 2 Switching Display Functions Depress DSPL key on the Digital Operator to change the mode of display Description Key Sequence Digital Operator Display Remarks S Motor speed U1 01...

Page 102: ...ol constant display mode do as follow The following shows the example where C1 10 soft start time is to be changed Description Key Sequence Digital Operator Display Remarks S C1 01 is displayed S Move...

Page 103: ...play C1 37 data con tents DATA ENTER S Select the digit of bit 1 second place from the right RESET S Change set value Turn ON lower two bits RESET S Write in set value DATA ENTER Displayed for 0 5 sec...

Page 104: ...ed in the Digital Operator operation mode Rotating direction is se lected by FWD REV key and run stop by RUN or STOP key Table 5 3 Key Operations in Digital Operator Operation Mode Key Name Function D...

Page 105: ...verspeed d2 occurred CPU built in A D error Display Example D Displays the second fault No D Displays the first fault No D Displays the third fault No Notes on resetting faults S To reset a fault by t...

Page 106: ...st fault No D Displays the second most recent fault No D Displays the third most recent fault No D Displays the fourth most recent fault No D Displays the fifth most recent fault No D Displays the six...

Page 107: ...erter Control Power Supply Is Turned ON 6 7 6 3 3 Display when an Error Occurs 6 8 6 4 Constant Settings 6 9 6 4 1 User Constant Functions Table 6 9 6 4 2 Soft Start Time Setting TSFS C1 10 6 10 6 4 3...

Page 108: ...th ZFIN C2 09 and C3 09 and Positioning Completion Cancel Width ZCAN C2 10 and C3 10 6 13 6 4 14 Orientation Speed SORT C2 11 and C3 11 6 14 6 4 15 BCD Stop Position Reference Resolution PBCD C2 12 an...

Page 109: ...an result in personal injury CAUTION D Never touch the heatsink because the temperature is very high Failure to observe this caution can result in harmful burns to the body D Verify the safe working r...

Page 110: ...Address If using an NC Drive M5N set the Inverter YENET1200 node address correctly using rotary switch SW1 5 5 Turn ON Control Power Supply Turn ON the control power supply and check that there are n...

Page 111: ...opti mum operation according to the characteristics can be achieved 6 2 2 Setting the YENET1200 Node Address Before turning ON the control power supply set the YENET1200 node address using rotary swi...

Page 112: ...f the Motor shaft If the rotation direction is reversed or if the Motor vibrates but does not rotate even when a RUN signal is sent the phase sequence of the power supply cable and the encoder signal...

Page 113: ...hat the Inverter is not operating baseblock condition Indicates that the Inverter is operating Error number Error details Indicates an error Alternately displays the error number and the error details...

Page 114: ...will be saved Consequently the order in which the errors occurred can be viewed The display switches automatically Example Overcurrent error number 01 and main circuit overvoltage error number 11 hav...

Page 115: ...signal tti Zero speed Detection Level ZSPD C1 19 ON ON q p g settings Speed agree Signal AGR C1 20 and C1 38 bit 6 ON ON Speed Detection Signal SDET C1 21 and C1 22 ON ON Torque Detection Signal TDET...

Page 116: ...of the load factor meter using control constant C1 18 The setting can be between 120 and 500 6 4 4 Zero Speed Detection Level ZSLVL C1 19 Use this constant to set the detection level for the zero spee...

Page 117: ...on level can be set between 5 and 120 taking 30 minutes rated torque to be 100 As shown in the following diagram the operation point has an hysterisis of 10 Lit when TDET is ON U1 10 display Torque re...

Page 118: ...6 000 1 500 7 5 5 5 164 2011 07 UAASKB 11FZj 064 6 000 1 500 11 7 5 176 2015 08 UAASKB 15FZj 065 4 800 1 000 15 11 164 2018 09 UAASKB 19FZj 066 4 800 1 000 18 5 15 148 2022 0A UAASKB 22FZj 067 4 800 1...

Page 119: ...el Width ZCAN C2 10 and C3 10 Make sure the Motor is stopped before setting the Positioning Completion Detection Width and Position ing Completion Cancel Width The orientation completion signal turns...

Page 120: ...each machine separately and then determine the orientation speed by referring to the dia gram below This speed is the upper limit so the orientation speed can be set to a lower value than this one For...

Page 121: ...resolution can be set between 0 5_ and 180 0_ but the stop position refer ence must be within 360_ For example when the set value 90_ the resolution will be 90_ with a stop position reference of 1 180...

Page 122: ...rd rotation PWD Digital Analog Is speed reference analog or digital After acceleration is completed check the motor speed using U1 01 Does motor speed agree with the ref erence Higher than reference A...

Page 123: ...l adjustment value C1 16 P U 1 5 1 0 0 9 0 0 9 1 0 1 5 C1 16 Load factor meter display maximum value 120 of rated torque for 30 min Speed ometer signal C1 16 Actual measured motor speed Speedometer di...

Page 124: ...ing winding selec tion 7 1 Features of the Winding Selection Wide Constant Power Drive 7 2 7 2 Winding Selection Motor Standard Connections 7 3 7 3 Motor Characteristics 7 4 7 4 Winding Selection Oper...

Page 125: ...e using the AC main shaft drive the Motor current must also be expanded in the low speed area and the controller capacity must also be increased When using winding selection a constant power control o...

Page 126: ...FC0 FC1 FC2 FC3 30 COM2 BCD BIN 1 1 2 2 4 4 8 8 1 2 4 8 P r1 t1 IM X Y Z r1 t1 U V 2CN 10 20 40 80 100 200 400 800 10 20 40 80 16 32 64 128 256 512 1024 2048 EXTCOM 2 24VCOM 0VCOM 31 32 33 19 20 21 22...

Page 127: ...ow speed and high speed windings between SBH and SML so winding selection is performed within this speed range If the same output occurs in both the low speed and high speed coils between SBH and SML...

Page 128: ...ary contact Winding selection completion signal CHWE Control constant Motor current Low speed constant High speed constant Approx 30 ms Preparing to switch Switching Reset after switching Reference Co...

Page 129: ...peed agree AGR Switching completed CHWE NO YES YES YES YES NO YES YES NO NO NO YES YES NO NO K NO Speed reference Speed reference SCHW Speed reference S reference K Winding selection CHW turns OFF Win...

Page 130: ...7 5 Winding Selection Methods 7 7 Speed reference Speed M41 S500 M42 S2000 M41 S500 M41 M42 AGR CHWE CHW OFF ON OFF ON OFF ON 0 0 500 min 1 2000 min 1 500 min 1 SCHW Fig 7 5 Timing Chart 7...

Page 131: ...oil CHW Turns OFF Winding selection completed CHWE End Motor speed SCHW nS SDET ON High speed winding Select low speed winding CHW Turns ON Winding selection completed CHWE YES YES YES NO NO NO YES YE...

Page 132: ...nce and the Inverter speed detection signal SDET Refer to the table below Compared with the changing method that uses only the speed detection signal signal processing is increased but the fre quency...

Page 133: ...he speed detection signal detection width C1 22 SDHYS Table 7 1 Winding Selection Conditions Speed Speed Reference SCHW S SCHW S Speed SCHW S SDET OFF High speed winding selected Winding selection not...

Page 134: ...high D If using the main shaft drive on the lathe automatic winding selection will be performed when chang ing speed is reached even during cutting As shown in the following diagram during rough cutt...

Page 135: ...Load Shaft Mounted Encoder NE 1024 2MDF 068 8 6 8 5 Load Shaft Encoder Connector Terminal Arrangement 8 7 8 6 Important Points for Encoder Mounting and Wiring 8 8 8 7 Stop Position Reference Signals...

Page 136: ...oder signal Transmission mechanism gear belt etc Tool 1 1 Main shaft Stop position reference Orientation Orientation signal gear selection VS 626M5 6CN 1CN 2CN AC main shaft motor No Encoder Orientati...

Page 137: ...1 S L2 T L3 r t 2MCCB 2MC A1 r A2 t 1CN P N U V IM BCD BIN 1 1 2 2 4 4 8 8 10 20 40 80 100 200 400 800 10 20 40 80 16 32 64 128 256 512 1024 2048 10 20 40 80 100 200 400 16 32 64 128 256 512 1024 19 2...

Page 138: ...6CN 47 48 49 50 SM 0V 0V LM SM LM SPOA SPOA SPOB SPOB SPOC SPOC SS 9CN 4 5 6 2 3 1 7 P P P P 8CN 4 5 6 1 2 3 SPA SPA SPB SPB SPC SPC 16 17 18 19 14 15 20 SS 5V 0V P P K A N C R B P E H 0V PA PA PB PB...

Page 139: ...ger for rapid load variations 8 3 2 Load Shaft Encoder Specifications The load shaft encoder specifications are shown in the following table Table 8 2 Load Shaft Encoder Specifications Item Details Mo...

Page 140: ...d Shaft Mounted Encoder NE 1024 2MDF 068 Unit mm Four 5 5 dia mounting holes Key position 20 5 0 012 0 3 0 05 0 56 0 2 68 0 5 28 3 5 2 1 15 0 014 0 33 0 5 102 1 97F3102E20 29P 68 0 5 56 0 2 50 86 0 00...

Page 141: ...02A20 29P Cables MS3106A20 29S Straight plug solid shell MS3106B20 29S Straight plug 2 piece shell MS 3108B20 29S L plug 2 piece MS3057 12A Cable Clamp A B C D E F G H I PA PC PB FG 5 V K L M N P R S...

Page 142: ...een B1 Blue and white blue B2 Yellow and white yellow B3 Green and white green B4 Orange and white orange B5 Purple and white purple B6 Gray and white gray All wires are twisted pair wires 1 Blue and...

Page 143: ...signal is ON the indicator is lit Fig 8 9 Stop Position Reference Signal Status Display 8 7 3 Details of the Stop Position Reference Signal This section explains the stop position reference signals J...

Page 144: ...pend on the sign or If the sign is positive the total number of bit pulses input is added 0 0 1 0 1 0 0 1 0 0 1 256 64 8 1 329 If the sign is negative the negative of sum of the number of bit pulses i...

Page 145: ...tation signal is input while the motor is rotating or while the motor is stopped the load shaft immediately decelerates or accelerates to the orientation speed that has been set After attaining the se...

Page 146: ...me time In this mode the shaft advances by the specified rotation travel amount only whenever an orientation sig nal is input The timing chart for the incremental positioning operation is shown in the...

Page 147: ...ernal force If the ORT signal is input when the detected position of the origin signal is cleared the motor will rotate to detect the origin signal D If the ORT signal is input when the detected posit...

Page 148: ...stop at ori gin Perform error diagnosis and correct error Select control constant display for load shaft origin C2 01 Set the origin data and press the ENTER Key Shaft stops at new origin 1 Initial Se...

Page 149: ...rned ON Adjust Control Constants Adjust Virtual Stop Position Offset C2 13 S Perform adjustment so that final run on is not delayed and there is no overshooting S If the load inertia changes the chara...

Page 150: ...ETC62614X 9 6 9 4 2 Magnet 9 6 9 4 3 Magnetic Sensor 9 7 9 5 Connections between Devices 9 8 9 5 1 Magnetic Sensor Signal 9 8 9 5 2 Stop Position References 9 8 9 6 Control Signal Connector Terminal...

Page 151: ...t for positioning references a Magnetic Sensor and a Magnetic Sensor Orientation Card In addition after performing positioning using the Magnetic Sensor user set position stop control can be per forme...

Page 152: ...100 200 400 16 32 64 128 256 512 1024 Z1 Z2 Z3 W U T1 V T2 W T3 12 3 1 EXTCOM 2 24VCOM 0VCOM D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D1 31 32 33 20 21 22 23 24 25 26 27 28 29 30 19 3 6CN SM 47 0V 48 SM LM...

Page 153: ...the range 2_ using control constants Stop Position Repeat Accuracy 1 0 2_ max Resistance Torque 1 Continuous rated torque 0 1_ displacement 2 Orientation Card Code number ETC62614X Magnet Model MG 137...

Page 154: ...V max 1 5 k 0 Output Displacement Position Signal for Monitor Range Offset 30_ min 1 24 V max 0 5 V max 0 Output Displacement Ambient Operating Tempera ture 10 to 50_C Output Terminals Supplied with...

Page 155: ...sor Orientation Card can be shipped after being mounted to the Unit at the factory Fig 9 3 Dimensions of Magnetic Sensor Orientation Card 9 4 2 Magnet J MG 1378BS Four 4 3 dia mounting holes Different...

Page 156: ...mimusen TRC116 12A 10 7F Plug Tajimimusen Detail at A 36 18 6 5 1 40 50 60 1 4 5 2 7 22 16 4 SPC 0 5 t 12 18 2 5 4 10 10 37 5 37 5 95 A 25 13 1 2 M4 28 20 500 mm Unit mm Fig 9 6 Dimensions of FS 1378C...

Page 157: ...iring distance is 20 m maxi mum 2 P indicates twisted pair cable Fig 9 8 Connection between Devices for FS 1378C J Using the FS 200A Orientation Card Position signal Green White Red Black 12 V SG 13 1...

Page 158: ...nector 10114 3000VE 10314 52A0 008 case Notes 1 The terminal arrangement is viewed from the PCB connector 2 Connectors are manufactured by Sumitomo 3M Corporation J FS 1378C Magnetic Sensor F A B G E...

Page 159: ...ed to the Magnet 1 60 to 70 mm 60 to 70 mm L Gap between center of Magnet and Magnetic Sensor 2 6 mm 6 to 8 mm 5 mm 3 to 7 mm L Gap between tip of Mag net and Magnetic Sen sor 2 1 to 2 mm 1 to 2 mm S1...

Page 160: ...Sensor do not damage them The Magnet rotates at high speed so damage can result in unexpected accidents Also the Magnetic Sensor is a high precision device so if external force is applied resulting in...

Page 161: ...on Control 9 12 Load shaft Magnetic Sensor head pin groove Magnet detection standard hole a MG 1378BS FS 1378C Load shaft FS 200 printed on the back b MG 1444S FS 200 Fig 9 15 Magnet and Magnetic Sens...

Page 162: ...2047 pulses 000 to 7FF hexadecimal BCD Sign 1 bit to BCD Sign 1 bit Data 3 digits 11 bits to 799 to 799 decimal D When the sign bit is ON the sign is negative and when the sign bit is OFF the sign is...

Page 163: ...ligned according to the servo loop which uses the motor encoder signal from the point that the load shaft Magnet passes the stop position and stops at the fixed position using the Magnetic Sensor sign...

Page 164: ...EV Orientation signal ORT Orientation completion signal ORE Incremental signal INC Position signal for control Magnetic Sensor output Fixed position stop position Incremental operation 0 ABS 0 0 ON ON...

Page 165: ...Does load shaft stop at home position Perform error diagnosis and correct error Select control constant display for load shaft home position C3 01 Set the home position data and press the ENTER Key S...

Page 166: ...tuneup operation again Tuneup completed Bit 4 of C3 22 turned ON S Turn ON tuneup operation selection C3 22 bit 4 Adjust Control Constants Adjust Virtual Stop Position Offset C3 13 S Perform adjustmen...

Page 167: ...rtional gain C3 04 Turn OFF orientation signal ORT Note If there is no L gear selection in the machine specifications omit the following L gear adjustment procedure Check L Gear Selection Interface in...

Page 168: ...g the Digital Operator option The control constants includes user constants C1 op tional encoder orientation constants C2 and magnetic sensor orientation constants C3 10 1 User Constants 10 2 10 2 Enc...

Page 169: ...ed i e MGR and LGR are OFF or when high speed winding is selected i CHW i OFF i d i SV i ON Yes ms 100 1000 C1 06 g Constant H VHS g p g i e CHW is OFF in servo mode i e SV is ON Torque reference I To...

Page 170: ...During deceleration SDLVL SDHYS is detected Expressed as a percent of the motor rated speed C1 26 Yes 1 00 0 00 C1 23 Torque Detec tion Signal Op Torque detection signal TDET activation level used to...

Page 171: ...30 C1 34 Servo Mode Base Speed Ra i M L Base speed ratio when low speed gear is selected i e MGR or LGR is ON or when low speed winding is selected i e CHW is ON in servo d i SV i ON No 1 00 5 00 C1...

Page 172: ...rated output signal No 00000000 C1 39 Signal Selec tions 4 SEL4 4 Signal selections for control mode and level S Bit 0 Orientation control method 0 Encoder 1 Magnetic sensor When the setting has chan...

Page 173: ...l after subtracting from SMOFS Yes 5 4 0 200 C1 54 2 nal Offset Ad justment Value SMOFS signal after subtracting from SMOFS Yes 5 4 mV 0 200 C1 55 2 Load Meter Sig nal Offset Ad Offset adjustment valu...

Page 174: ...the C1 61 value listed on the terminal box No Pulse 7 100 C1 61 When the setting has changed turn the control power supply OFF then ON again No Pulse 7 0 1 Change change during operation column Indic...

Page 175: ...is selected i e MGR or LGR is ON or when high speed winding is selected i e CHW i ON i i i l i ORT i ON Yes Hz 40 255 C2 07 p L KVLO g p g CHW is ON in orientation control i e ORT is ON Torque referen...

Page 176: ...rotation direction S Bit 2 Selection for fixed rotation direction 0 Forward rotation of load shaft 1 Reverse rotation of load shaft S Bit 3 Stop position reference code 0 12 bit binary 1 3 digit BCD...

Page 177: ...ation gain 00 10 01 15 No 10000000 C2 24 01 15 10 20 11 30 S Bits 7 and 6 Flux level for positioning servo loop control 00 100 01 80 10 60 11 40 No 10000000 1 Change change during operation column Ind...

Page 178: ...ms 100 5 C3 07 Speed Control Pro portional Gain M L Speed control proportional gain when low speed gear is selected i e MGR or LGR is ON or when low speed winding is selected i CHW i ON i i i l i ORT...

Page 179: ...15 mm 0 59 inches MG 1444S 7 mm 0 28 inches No Deg 5 0 5 0 C3 21 C3 21 C3 22 Orientation Control Signal Selections 1 SEL M1 2 Control mode setting signals e g for specifying the direction of rotation...

Page 180: ...5 and 4 Speed reference differential compensation gain 00 10 01 15 10 20 11 30 No 10000000 C3 24 11 30 S Bits 7 and 6 Flux level for positioning servo loop control 00 100 01 80 10 60 11 40 No 1000000...

Page 181: ...The operating status displays include Inverter operation U1 optional encoder orientation control U2 and magnetic sensor orien tation control U3 11 1 Inverter Operating Status 11 2 11 2 Encoder Orienta...

Page 182: ...us Sequence output signal ON OFF status 2 ZSPD ORG AGR ORE SDET CHWE TDET FLT TLE TALM FC0 FC1 FC2 FC3 FLTL U1 11 Inverter capacity Inverter unit 30 minute rated capacity kW U1 12 Inverter internal te...

Page 183: ...etion signal 2 ms Note The LED segments for ON I O signals will light 11 3 Magnetic Sensor Orientation Control Status The status displays for magnetic sensor orientation control are listed in the foll...

Page 184: ...ed in the following table Table 11 4 Miscellaneous Operating Status Displays No Signal Name Explanation Unit U7 01 Motor temperature Detected temperature for motor overheat protection C U7 02 Slip fre...

Page 185: ...nverter and Converter fault displays the faults caused by motor malfunctions and the corrective actions to be taken 12 1 Troubleshooting Outline 12 2 12 2 Converter Faults 12 3 12 3 Inverter Faults 12...

Page 186: ...cannot solve the problem contact your YASKAWA representative immediately To restart turn ON the reset input signal of NC machine press the RESET Key or shut OFF the main circuit power supply once to r...

Page 187: ...oltage detection lev el Check the control supply voltage Servo unit power supply fault Control supply voltage supplied to Ser vo Unit was not normal Check the control supply voltage Power supply fre q...

Page 188: ...No Name Meaning Corrective Actions CPU built in A D error Built in A D Converter error ROM error Memory PROM error EEPROM error Memory EEPROM error Replace the control PCB CPU error CPU error Control...

Page 189: ...ON again make sure that no short circuit or ground fault oc curs at the Inverter output FFFF Main circuit fuse blown DC circuit fuse was blown S Check for damage to transistor short circuits on load...

Page 190: ...main circuit or other power lines S Check the control constants FFff Excessive speed devi ation Speed falls to less than 50 of refer ence value S Check if the load is heavy or a tool is jammed S Chec...

Page 191: ...tive cooling FfFF Internal cool ing fan fault Inverter internal cooling fan is stopped Replace the internal cooling fan FfFF tuneup incomplete Encoder method orientation Orientation command was input...

Page 192: ...ic sensor or magnetizer S Perform tuneup again Ffff INC signal er ror Magnetic sensor meth od orienta tion INC signal input timing error minor fault After carrying out absolute posi tioning change cir...

Page 193: ...om mand error 1 YENET1200 communications com mand error undefined warning oc curred Communica tions com mand error 2 YENET1200 communications com mand error orientation tuneup dis abled Communica tion...

Page 194: ...l origin S Check the wiring of the C phase signal of the encoder S Replace the encoder or motor S Replace the control card fFff Encoder Pulse Number Error For IPM mo tors only The encoder pulse number...

Page 195: ...56 fffF Motor code unrecorded Motor code set in C1 25 is not re corded S Check motor model and motor code C1 25 S Check setting list for correct PROM version of motor code C1 25 fffF Constant set ting...

Page 196: ...Control cir cuit fault 2 operator transmission error Transmission between the Inverter and the Digital Operator is estab lished once after supplying power but later transmission fault contin ues for m...

Page 197: ...ken bearing S Check motor shaft rotation manually S Replace the motor Control PCB fault Replace the control PCB M t d t t t Power of Converter s main circuit is not turn ON S Turn ON power supply S Ch...

Page 198: ...trol PCB fault Replace the control PCB Inverter output disconnection Check wiring between Inverter and motor Grounding error of motor or Inverter Check continuity of motor and Inverter to see if they...

Page 199: ...ay U1 10 Fault of Orientation Card or control PCB Replace the Orientation Card or the control PCB Incorrect setting of stop position reference Check whether the position reference is correct on operat...

Page 200: ...y the machine data for transmission ratio values C1 27 to 29 Orientation completion signal is not output Position control proportional gain is high S Confirm that no vibration occurs in the forward an...

Page 201: ...chapter describes basic maintenance and inspection procedures for the VS 626M5 and the VS 656MR5 13 1 Maintenance and Inspection 13 3 13 1 1 Daily Inspections 13 3 13 1 2 Periodic Inspections 13 3 13...

Page 202: ...after the main circuit power supply and control power supply have been turned OFF The capacitors are still charged and can be dangerous D Only authorized personnel should be permitted to perform maint...

Page 203: ...on nectors etc Loose connectors Tighten Heatsink Build up of dust and dirt Blow with dry compressed air of 39 2 104 to 58 8 104 Pa 4 to 6kg cm2 pressure Inverter and Converter Printed circuit boards A...

Page 204: ...wn in the following table Refer to the table for parts replacement and maintenance Table 13 2 Parts Replacement Schedule Area Parts Interval Approx Remarks Cooling fan 2 to 3 years Replace with new on...

Page 205: ...Torque Speed Characteristics 14 19 14 2 4 Dimensions 14 30 14 2 5 Tolerance Radial Loads 14 37 14 2 6 Motor Total Indicator Readings 14 37 14 2 7 Encoders 14 38 14 2 8 Encoder Connector 14 39 14 2 9 S...

Page 206: ...6 182 3 249 1 Motor Output Torque at Base Speed Con tinuous Rating lb ft kgf m 10 4 1 43 17 4 2 40 25 8 3 57 35 8 4 87 51 7 7 14 70 6 9 74 86 9 12 0 134 18 6 183 25 4 Rotor Inertia J GD2 4 lb ft2 kg m...

Page 207: ...tage fluctuation 10 to 15 allowable frequency fluctuation 5 Required power capacity 100 VA for independent drive system 250 VA for NC system C Co Control Method Power regenerative control 120_ current...

Page 208: ...98 Control Method Sine wave PWM Inverter Vector control ter Speed Control Range 40 min 1 to maximum motor speed verte Speed Regulation 0 2 maximum speed or less Inv Overload Capacity 3 120 60s of 30...

Page 209: ...s guaranteed when input voltage is three phase 400 V 50 60 Hz 440 V 50 60 Hz 460 V 60Hz If input voltage is lower than 400 V rated output power is not guaranteed 2 A For stand alone drive system N for...

Page 210: ...614 0 068 1 970 0 083 2 563 0 108 6 146 0 259 11 22 0 473 13 00 0 548 13 00 0 548 Overload Capacity 120 60s of 30 minute rating Vibration m V5 V10 Noise Level 75dB A or less 80dB A or less Ambient Te...

Page 211: ...ght 13 78 350 mm 3 Depth 12 60 320 Power Supply AC Reactor Code No X010058 X010059 X010060 X010061 X010062 X010063 X010064 Model CIMR M5j 2 CIMR MR5j 2 25P5 27P5 2011 2015 2018 2022 2030 Ambient Tempe...

Page 212: ...ed Control Range 40 min 1 to maximum motor speed verter Speed Regulation 0 2 maximum speed or less Inve Overload Capacity 120 60s of 30 minute rating I Approx Mass lb kg 11 5 27 12 35 16 Applicable Ma...

Page 213: ...s2 0 2G at 20 to 50 Hz Protective Structure IEC IP00 Protected so that parts of the human body cannot reach electrically charged parts from the front 1 UAASKB 30FZ E 30 20 kW is 20 minutes 50 ED Cont...

Page 214: ...50 13 78 320 12 6 100 3 94 330 12 99 10 0 39 190 7 48 130 5 12 12 26 M5 class 2018 5 91 13 78 12 6 3 94 12 99 0 39 7 48 5 12 26 2022 2030 200 7 87 350 13 78 320 12 6 150 5 91 330 12 99 10 0 39 190 7 4...

Page 215: ...5 M5 class 2018 5 91 18 5 12 76 3 94 17 91 0 26 16 5 2022 16 5 36 2030 200 7 87 470 18 5 324 12 76 150 5 91 455 17 91 6 5 0 26 21 5 47 M5 2037 300 11 81 470 18 50 324 12 76 250 9 84 455 17 91 7 0 28 3...

Page 216: ...30 12 99 10 0 39 190 7 48 130 5 12 12 26 M5 class 2018 5 91 13 78 12 6 3 94 12 99 0 39 7 48 5 12 26 2022 2030 200 7 87 350 13 78 320 12 6 150 5 91 330 12 99 10 0 39 190 7 48 130 5 12 16 35 M5 2037 300...

Page 217: ...6 5 0 26 16 5 M5 class 2018 5 91 18 5 12 76 3 94 17 91 0 26 16 5 2022 16 5 36 2030 200 7 87 470 18 5 324 12 76 150 5 91 455 17 91 6 5 0 26 21 5 47 M5 2037 300 11 81 470 18 50 324 12 76 250 9 84 455 1...

Page 218: ...10 0 39 18 0 71 28 1 10 300 11 8 22 0 87 M5 0 24 dia class 2030 199 7 83 150 5 91 24 5 0 96 4 5 0 18 20 0 79 20 0 79 190 7 48 350 13 8 330 13 0 10 0 39 18 0 71 28 1 10 300 11 8 22 0 87 M5 0 24 dia 203...

Page 219: ...tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Open Chassi...

Page 220: ...tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Con tinu ous 30 min ute Open Chassis Type Total calorific value W 58 73 76 88 117 138 185 209 193 210 233 2...

Page 221: ...transfer contact structure specialized for winding selection are provided For detailed specifications of the magnetic contactor refer to 14 3 3 Mag netic Contactor Specifications for Winding Selection...

Page 222: ...le Table 14 13 Common Motor Specifications Isolation F type Cooling Fan Fan motor Thermostat auto resetting 3 phase 200 V 50 60 Hz 220 V 50 60 Hz 230 V 60 Hz 400 V 50 60 Hz 440 V 50 60 Hz 460 V 60 Hz...

Page 223: ...kW 200 V Series 1500 0 2 4 8000 kgf m N m 0 0 14 0 23 5 28 3 1 43 2 40 2 88 1500 8000 4 4 kW 1 min rating 3 7 kW 15 min rating 50 ED 2 2 kW Continuous rating Motor speed min 1 Output kW 1 min rating...

Page 224: ...kW 200 V and 400 V Series 1500 0 4 8 12 6000 1500 0 0 47 7 70 0 84 0 4 87 7 14 8 57 6000 Output kW 13 2 kW 1 min rating 11 kW 30 min rating 50 ED 7 5 kW Continuous rating Motor speed min 1 Torque Moto...

Page 225: ...V Series 1500 0 8 24 16 6000 1500 6000 0 12 0 14 3 17 1 0 117 6 140 0 168 1 26 4 kW 1 min rating 22 kW 30 min rating 50 ED 18 5 kW Continuous rating Motor speed min 1 Output kW 30 min rating 50 ED 1...

Page 226: ...eed min 1 Output kW Motor speed min 1 Continuous rating 30 min rating 50 ED 1 min rating Torque kgf m N m 45 37 kW 400 V Series 1150 54 45 37 4500 3800 26 kW 36 kW 30 kW 1150 0 306 8 373 7 448 4 4500...

Page 227: ...ng 50 ED 3 7 kW Continuous rating Motor speed min 1 Low speed winding output kW 1 min rating Continuous rating Low speed winding 30 min rating 50 ED Torque Motor speed min 1 kgf m N m 0 2 4 6 8 6000 1...

Page 228: ...r speed min 1 Low speed winding output kW 1 min rating Continuous rating 30 min rating 50 ED Torque Motor speed min 1 Low speed winding kgf m N m 0 2 4 6 8 10 1500 6000 6000 0 0 1500 57 3 47 7 35 0 5...

Page 229: ...Low speed winding output kW 1 min rating Continuous rating 30 min rating 50 ED Torque Motor speed min 1 Low speed winding kgf m N m 1500 6000 0 2 4 6 8 10 12 14 6000 0 0 47 7 70 0 84 0 4 87 7 14 8 57...

Page 230: ...or speed min 1 Low speed winding output kW 1 min rating Continuous rating Low speed winding 30 min rating 50 ED Torque Motor speed min 1 kgf m N m 4800 0 4 12 16 8 20 1000 4800 0 0 105 143 172 10 7 14...

Page 231: ...1 Low speed winding output kW Torque Motor rating min 1 Continuous rating Low speed winding 30 min rating 50 ED 1 min rating kgf m N m 1000 0 5 15 20 10 4800 0 0 143 177 212 14 6 18 0 21 6 1000 4800 H...

Page 232: ...or speed min 1 Low speed winding output kW Torque 1 min rating 20 min rating 50 ED Continuous rating Low speed winding Motor speed min 1 kgf m N m 4800 0 5 15 20 10 1000 25 4800 0 0 177 210 252 18 0 2...

Page 233: ...20 min rating 50 ED Continuous rating Low speed winding Motor speed min 1 kgf m N m 4000 0 30 20 10 1000 31 2 kW 26 kW 4800 4000 0 0 191 286 344 19 5 29 2 35 1 1000 4800 36 kW 1 min rating 30 kW 2 min...

Page 234: ...204 8 03 11 7 5 321 12 6 156 6 14 112 4 41 204 8 03 95 3 74 89 3 5 10 0 39 269 10 6 75 2 95 42 5 1 67 590 23 2 220 8 66 215 8 46 269 10 6 70 2 76 12 0 47 204 8 03 15 11 261 10 3 196 7 72 160 6 3 260...

Page 235: ...M5 18 5 15 110 4 33 90 3 54 1 0 039 0 0 016 48 9 0 35 5 5 0 22 14 0 55 40 1 57 M5 22 18 5 110 4 33 90 3 54 1 0 039 0 030 0 011 55 10 0 39 6 0 24 16 0 63 45 1 77 M5 30 22 140 5 51 110 4 33 2 0 079 0 0...

Page 236: ...6 23 5 215 8 46 0 0 04 180 204 8 03 16 0 63 250 9 84 486 19 1 110 4 33 15 0 59 204 8 03 270 10 6 42 5 1 67 157 6 18 204 8 03 15 11 568 22 4 265 10 4 0 0 046 230 250 9 84 20 0 79 300 11 8 458 18 110 4...

Page 237: ...M5 18 5 15 110 4 33 90 3 54 1 0 039 0 0 016 48 9 0 35 5 5 0 22 14 0 55 40 1 57 M5 22 18 5 110 4 33 90 3 54 1 0 039 0 030 0 011 55 10 0 39 6 0 24 16 0 63 45 1 77 M5 30 22 140 5 51 110 4 33 2 0 079 0 0...

Page 238: ...19 9 75 2 95 61 2 4 822 5 32 4 420 16 5 425 16 7 444 5 17 5 149 5 87 24 0 94 385 15 2 22 18 5 409 16 1 321 12 6 225 8 86 380 15 178 7 01 174 5 6 87 21 0 83 505 19 9 75 2 95 61 2 4 872 5 34 4 420 16 5...

Page 239: ...0 4 33 15 0 59 260 10 2 343 13 5 42 5 1 67 182 5 7 19 250 9 84 11 7 5 668 26 3 265 10 4 0 0 046 230 250 9 84 20 0 79 300 11 8 558 22 110 4 33 15 0 59 260 10 2 343 13 5 42 5 1 67 182 5 7 19 250 9 84 15...

Page 240: ...011 55 10 0 39 6 0 24 16 0 63 45 1 77 M5 15 11 140 5 51 110 4 33 2 0 079 0 030 0 011 60 11 0 43 7 0 28 18 0 71 50 1 97 M6 18 5 15 140 5 51 110 4 33 1 0 039 0 030 0 011 70 12 0 47 7 5 0 3 20 0 79 60 2...

Page 241: ...g tables J Foot mounted Motors Table 14 15 Leg mounted Motor TIR Item Standard Motor Winding Selection Motor Accuracy Degree of Shaft Paral lax 7 5 5 5 kW max 0 03 lax 11 7 5 to 22 18 5 kW 5 5 3 7 to...

Page 242: ...l resolution is the same as the main axis encoder and in machinery where the motor axis and main axis correspond 1 1 the motor encoder can be used as the main axis encoder The relationship between the...

Page 243: ...s Fig 14 13 Encoder Signal Connector Terminal Arrangement J Dimensions Receptacle housing ELR 12V 24 6 14 8 Plug housing ELP 12V 24 6 14 8 14 6 Pin contacts LLM 01T 1 3E 11 pins pins 1 to 9 11 and 12...

Page 244: ...is UAASKJ 37FZ 3 When specifying the Cooling Fan Motor also specify the casing The casing must be replaced at the same time as the cooling fan motor Table 14 18 400 V Series Spare Motor Parts Stan da...

Page 245: ...emove the cooling fan lead cables inside the terminal box and pull out the lead cables from the lead cable vent 3 Remove the four screws used to mount the casing to the motor unit and the screws withi...

Page 246: ...M6 10 0 39 7 0 28 M8 8 17 6 90 2030 160 0 07 X010 064 3 210 8 27 100 3 94 210 8 27 175 5 6 89 0 2 110 4 33 75 2 95 80 3 15 205 8 07 2 3 0 09 M6 10 0 39 7 0 28 M10 12 26 5 100 2037 200 0 05 X010 120 3...

Page 247: ...of Mounting Bolts I B1 U X V Y W Z U X V Y W Z E H B B2 I B1 L K C2 D F A C1 Fig 1 Fig 2 L K C2 D F A C1 B1 X Y Z U V W E H B I A1 Fig 3 Details of Mounting Bolts Nameplate 6 M Terminals 6 M Terminals...

Page 248: ...7 25 0 98 M6 10 0 39 7 0 28 M10 12 26 5 100 2037 200 0 05 X002557 210 8 27 115 4 53 182 8 7 2 175 6 89 75 2 95 95 3 74 205 8 07 25 0 98 M6 10 0 39 7 0 28 M10 15 0 59 110 400 V Class Model Cur Induc Fi...

Page 249: ...A C X Y Z U V W E H B 4 5 F D K B1 L A C X Y Z U V W E H B 4 5 F D K Nameplate 6 M Terminals Details of Mounting Bolts Fig 1 Fig 2 Details of Mounting Bolts Nameplate 6 M Terminals 4 J Mounting Bolts...

Page 250: ...and MC from the table below according to Converter VS 656MR5 model Voltage Class Converter Model Power Capacity MCCB Rated Current A MC Rated Current A Class Model CIMR MR5 Capacity kVA 1MCCB 2MCCB 3...

Page 251: ...kg 11 lb Ambient Temperature 10 to 55 C 14 to 131 F Humidity 10 to 95 non condensing Applicable Inverter 200 V class 5 HP to 20 HP 3 7 kW to 15 kW 25 HP to 40 HP 18 5 kW to 30 kW 50 HP 37 kW Applicab...

Page 252: ...4 5 6 Main contact 3NC Open Closed 7 8 9 10 11 12 Main contact 3NO Closed Open 15 16 Auxiliary contact 1NO Open Closed 17 18 200 V power supply 1 2 7 8 3 4 9 10 5 6 11 12 a HV AP4 Standard 1 2 7 8 3...

Page 253: ...When mounting the Busbar use only the screws supplied Otherwise mounting may be incorrect J Selecting Busbar and Cable Kits Refer to the following table when selecting Busbar and Cable Kits Table 14 2...

Page 254: ...5 72626 W100100 47P5 4011 72626 W100150 45P5 4015 45P5 47P5 4018 47P5 4022 4030 72626 W100250 4037 4045 45P5 72626 W150100 47P5 4011 72626 W150150 4011 4015 4015 4015 4018 4018 4018 4022 4022 4022 403...

Page 255: ...5 8 76 2 280 11 1 150 5 91 1 72626 W100300 4 317 5 12 5 122 5 4 82 98 5 3 88 2 330 13 1 150 5 91 1 72626 W150100 2 147 5 5 81 102 5 4 04 2 100 3 94 1 250 9 84 1 72626 W150150 3 195 7 68 125 4 92 2 180...

Page 256: ...ube Width 3 mm Busbar Cutaway Diagram 3 10 L1 47 L 10 15 47 25 25 Two 7x12 Oblong holes Insulation tube Width 3 mm Busbar Cutaway Diagram 4 L1 47 L 15 25 25 10 125 10 101 49 L2 22 Two 7x12 Oblong hole...

Page 257: ...bar 1 Turn OFF the power supply to the Converter and wait at least 5 minutes until the CHARGE indicator is no longer lit before opening the upper cover 2 Remove the Converter and Inverter power supply...

Page 258: ...ing protection function operations can be performed by mounting an optional JVOP 132 Digital Operator to the Inverter J Digital Operator and Extension Cables A Digital Operator Extension Cable 72616 W...

Page 259: ...24 Mounting Method Features Item Method 1 Method 2 1 Method 3 1 Remarks Ease of mounting Extent of panel Excellent Good Some difficulty Extent of panel manipulation 3 screw holes 3 screw holes 5 scre...

Page 260: ...panel 1 54 0 63 18 8 0 74 LOCAL REMOTE DIGITAL OPERATOR JVOP 132 DSPL DATA ENTER FWD REV RESET RUN STOP DRIVE PRGM JOG DRIVE FWD REV REMOTE REF SEQ 140 5 51 70 2 76 140 5 51 70 2 76 Fig 14 21 Mounting...

Page 261: ...nd by drilling mounting holes and making a cutout in the panel When attaching the cable to the resin part open the cable connector cover fully and insert the connector until the cable audibly snaps in...

Page 262: ...E 10350 52A0 008 1 6CN Card 14 10114 3000VE 10314 52A0 008 1 9CN 72626 CA03 CIMR M5A MDR 36 10136 3000VE 10336 52A0 008 1 1CN M5A M5A Magnet 20 10120 3000VE 10320 52A0 008 1 2CN M5A Magnet ic Sensor O...

Page 263: ...Control connector 1CN MDR 36P 2CN MDR 20P 6CN MDR 50P 72626 CA01 1CN MDR 36P 2CN MDR 20P 6CN MDR 50P 8CN MDR 20P 9CN MDR 14P 1CN MDR 36P 2CN MDR 20P 6CN MDR 50P 10CN MDR 14P 1CN MDR 36P 2CN MDR 20P 1...

Page 264: ...36 7 5 0 3 5 1 0 2 2 3 0 091 2 9 0 11 6 6 0 26 19 3 0 76 15 Unit mm inches No of Poles Product Code A B C Relevant Connector Number Manufacturer 14 10114 3000VE 7 62 0 3 13 8 0 54 18 2 0 72 9CN or 10...

Page 265: ...0 0 28 12 0 0 47 10 0 0 39 12 7 0 5 5 2 0 2 23 8 0 94 39 0 1 54 14 0 0 55 8 0 0 31 17 0 0 67 14 0 0 55 39 0 1 54 23 8 0 94 5 2 0 2 12 7 0 5 No of Poles Product Code A B C Relevant Connector Number Man...

Page 266: ...e Filters Input Reduce radio noise by using a filter that suppresses transmission of high frequency noise generated by the Inverter to the power supply If used in a location where magnetic field stren...

Page 267: ...07 1 55 2011 FN258L 75 34 FIL001067 1 75 FN258 75 34 1 75 2015 FN258L 100 35 FIL001068 1 100 FN258 100 35 1 100 2018 FN258L 100 35 FIL001068 1 100 FN258 100 35 1 100 2022 FN258L 130 35 FIL001069 1 130...

Page 268: ...L001067 1 75 FN258 75 34 1 75 4030 FN258L 100 35 FIL001068 1 100 FN258 100 35 1 100 4037 FN258L 130 35 FIL001069 1 130 FN258 130 35 1 130 4045 FN258L 130 35 FIL001069 1 130 FN258 130 35 1 130 A For st...

Page 269: ...1 2 15 7 0 047 414 16 3 80 3 15 6 5 0 26 3 0 12 M10 7 5 16 53 FN258L 180 07 3 438 1 5 17 2 0 059 240 9 45 110 0 8 4 33 0 031 400 1 2 15 7 0 047 413 16 3 80 3 15 6 5 0 26 500 19 7 4 0 16 15 0 59 M10 5...

Page 270: ...A H C L F J O G B D E A C J O F B D Diagram 1 Diagram 2 P E A H C F J O G B D 516 1 5 20 3 0 059 45 5 564 1 5 27 0 2 100 0 5 M5 8 64 1 2 52 0 039 9 0 2 210 0 5 210 0 5 64 2 3 0 2 60 0 5 40 60 0 3 220...

Page 271: ...8 27 95 3 74 33 1 3 10 0 39 13 0 51 1 6 3 53 LNFD 4203HY 72600 D4203HY 270 10 6 155 6 1 125 4 92 240 9 45 125 4 92 43 1 69 9 0 35 11 0 43 2 2 4 85 LNFD 4303HY 72600 D4303HY 270 10 6 155 6 1 125 4 92...

Page 272: ...is turned ON and OFF can affect the Inverter control signal wires J Specifications and Model Numbers The surge absorber specifications and model numbers are shown in the following table Device Surge...

Page 273: ...Capacity 15 11 15 3 2 Acceleration deceleration Capacity 15 15 15 3 3 Calculating Start and Stop Times 15 17 15 3 4 Intermittent Load Operating Capacity 15 18 15 4 Interface Design 15 19 15 4 1 Seque...

Page 274: ...wave AC voltage can be obtained as the output as shown in Fig 15 2 The frequency of the AC output voltage is proportional to the speed at which the switches are turned ONand OFF in other words inverse...

Page 275: ...squirrel cage induction motor characteristics are contrasted with the DC motor and the principle of torque generation is explained below Fig 15 5 shows the model diagrams for each from the direction o...

Page 276: ...the stator due to the effects of electromagnetic induction and interlinkage between the magnetic flux of the rotation magnetic field and the stator winding E1 k 1 m 2 kf1 m Both tips of the rotator co...

Page 277: ...magnetized current Im as per the set value inside the motor and performs control so that the required torque is generated The VS 626M5 control block is shown in Fig 15 6 The speed controller performs...

Page 278: ...ases and decreases proportional to the shifting gears so taking motor axis speed NM min 1 and load axis speed NL min 1 the motor axis calcu lated torque TM NSm can be expressed using the following for...

Page 279: ...ertial Moment InertialmomentJ1 duringrotationalong an axiscentered onthe massm1 kg andradius r1 m of acylinder can be expressed using the following formula J1 m1r1 2 2 kg m2 r1 m L m Mass m1 kg Fig 15...

Page 280: ...n and example b shows vertical operation Both horizontal and vertical inertial mo ments JH and JV take the full load mass mL kg counterweight mass mC kg and ball screw reed PB and can be expressed usi...

Page 281: ...ation axis passes through the center of gravity Right angle box D2 b2 c2 3 b c Cylinder D2 L2 3 D0 2 4 D0 L Sphere D2 2 5 D0 2 D 0 Hollow sphere D2 2 5 D0 5 D1 5 D0 3 D1 3 D0 D1 Cone D2 3 10 D0 2 D 0...

Page 282: ...I Unit Conversion Force and Load kgf N 1 kgf 9 80665 N Weight kgf The metric unit for weight and the SI unit for mass are the same Mass expressed us ing SI units for bodies in the metric mea t f i ht...

Page 283: ...f calculating load drive capacity that are described are typical examples Table 15 3 Typical Load Torque Speed Characteristics Load Characteristics Load Examples Speed Torque Characteristics Motor Cap...

Page 284: ...nst it to perform the cutting operation so the motive force PLC required to cut can be ex pressed using the following equation PC KS dLV 60 1000 C dLV SC C kW V DNs 1000 m min KS Cutting resistance N...

Page 285: ...7 to 0 85 D Drill radius mm f Feed speed mm min SD Cutting efficiency i e cutting amount per 1 kW per minute CC kW min D f Fig 15 16 Example of Drill Processing J Gravity Load Drive The motive force r...

Page 286: ...ments of conveyers such as crane movement and table drives are friction loads The motive force PF required taking the friction coefficient to be can be expressed using the following formu la PF umL V...

Page 287: ...speed min 1 Table 15 4 Acceleration Formulas Acceleration Method Control Method Explanatory Diagram Remarks Current limited Accel eration This method suppresses the current during accel eration to a f...

Page 288: ...speed NB 1 500 min 1 kW 0 0 1500 6000 min 1 Max output 120 30 min rating Output Maximum Output During Acceleration de celeration 120 of 30 min rated output J Calculations In the example shown in Tabl...

Page 289: ...stics NB NM NMAX NB NM Acceleration deceleration Time t 2 60 JM 1 TM NM 2 N2 B 2NB t 2 60 2 JM 1000 PM NM 2 NB 2 2 Fixed Torque Fixed Output Characteris tics NB NM NMAX 0 NM Acceleration deceleration...

Page 290: ...motor equivalence efficiency torque TR is less than the inverter continuous rated torque The maximum value of TP will be 120 of the Inverter 30 min rating TR N m TP 2 tr tf TL 2 ts tC Motor torque Mo...

Page 291: ...the 24 V common or the external common which uses a separate 24 V power supply 20 to 26 V The wiring differs depending on the input method so refer to Fig 15 21 to perform the wiring correctly Also th...

Page 292: ...VCOM 3 3 k 390 a 0 V Common EXTCOM 24VCOM 0VCOM 3 3 k 390 b 24 V Common EXTCOM 24VCOM 0VCOM 3 3 k 390 0 V or 24 V 24 V or 0 V c External Common Signal Name Pin Number 1CN 6CN EXTCOM 31 19 20 21 24VCOM...

Page 293: ...y so that multi step speed operations can also be used The digital speed reference 1CN input circuit is the same as the se quence input signal 6CN The signal circuit common can be selectedindependentl...

Page 294: ...Signals M5N NC Drive The YENET1200 communications system for Yaskawa NC Units sends and receives data such as speed references sequence I O signals motor speed and failure information usingserial comm...

Page 295: ...ximum control pan el ambient temperature to be 40 C 103 F Consequently heat caused by the generated loss ofthe Invertermust be discharged using forced air currents and a heat exchanger For the calorif...

Page 296: ...H x D 0 31 HEATEX02 250 W 10 C 50 F 440 x 924 x 50 17 3 x 36 4 x 1 97 W x H x D 0 45 The calorific content of the Cooling Ability column is the calorific tolerance when the internal air tempera ture...

Page 297: ...ing example shows independent operation using a Digital Operator Fixed position stop control using RUN stop and a motor encoder is possible so this operation is useful for test operations As shown in...

Page 298: ...12 RDY EMG FWD REV TLH 13 14 5 15 16 17 18 RST CHW DAS PPI ORT LGR MGR 3 4 2 33 34 35 SCOM 0V SS ZSPD 36 37 38 39 40 42 TDET TLE ORG ORE CHWE COM1 SDET AGR 43 44 45 FLT 26 27 28 29 FC0 FC1 FC2 FC3 30...

Page 299: ...PLC PLC 16 17 18 19 14 15 P P P PAO PAO PBO PBO PLCO PLCO 13 14 15 16 11 12 P P P SS 17 1CN TLL INC SSC SV 19 20 21 22 23 24 25 EXTCOM0 2 24VCOM 0VCOM Output Module 6CN 6 7 8 9 10 11 12 RDY FWD REV TL...

Page 300: ...SS 8 7 9 1 2 3 4 5 6 7 8 9 11 12 10 PG TS P PA PA PB PB PLC PLC 16 17 18 19 14 15 P P P TLL INC SSC SV 19 20 21 22 23 24 25 EXTCOM0 2 24VCOM 0VCOM Output Module 3 6CN 6 7 8 9 10 11 12 RDY EMG FWD REV...

Page 301: ...points EEPROM Constants Motor encoder signal outputs Speedometer output 10 V Load meter output 10 V PG pulse proces sor DIO 12 bit digital references 12 points 1CN 2CN TS 3CN Error codes 4 points I O...

Page 302: ...eleration Fre quency times min Acceleration de celeration time 0 Top s Speedometer 1 Not used 2 Used Speedometer full scale min 1 Load Meter 1 Not used 2 Used Load meter full scale Over continuous rat...

Page 303: ...heatsink cooling without fan Connection Diagram Remarks J Converter Specifications Model CIMR MR5 Servo Control Power Supply 1 Without power supply MR5A 2 With power supply MR5N Mounting Configuration...

Page 304: ...Appendix 15 32 J Remarks If using magnetic sensor orientation enter the mounting radius of the magnetic Magnet R R mm Magnetic emitter 1 MG 1378BS 2 MG1444S Magnetic sensor 1 FS 1378C 2 FS 200A 15...

Page 305: ...e 55 11 5071 2552 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2 65824 Schwalbach Germany Phone 49 6196 569 300 Fax 49 6196 569 312 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardto...

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