1 - 3
GEN
INFO
IM PORTANT INFORM ATION
USING A DYNAM OM ETER
The YZF-R1 has a carbon m uffler that m ay
change color w hen exposed to high tem -
peratures. Therefore, w hen using a dyna-
m om eter alw ays use a fan to cool the
m uffler.
EB102030
LOCK WASHERS/ PLATES AND COTTER
PINS
After rem oval, replace all lock w ashers/
plates
1
and cotter pins. After the bolt or
nut has been tightened to specification,
bend the lock w asher tabs and the cotter
pin ends along a flat of the bolt or nut.
EB102040
BEARINGS AND OIL SEALS
1. Install bearings and oil seals so that the
m anufacturer’s m arks or num bers are
visible. When installing oil seals, lubri-
cate the oil seal lips w ith a light coat of
lithium soap base grease. Oil bearings
liberally w hen installing, if appropriate.
1
Oil seal
ACHTUNG:
CAUTION:
Do not spin the bearing w ith com-
pressed air because this w ill damage
the bearing surfaces.
1
Bearing
EB102050
CIRCLIPS
Before reassem bly, check all circlips care-
fully and replace dam aged or distorted cir-
clips. Alw ays replace piston pin clips after
one use. When installing a circlip
1
, m ake
sure that the sharp-edged corner
2
is posi-
tioned opposite the thrust
3
that the circlip
receives.
4
Shaft
Summary of Contents for YZF-R1 98
Page 1: ...SERVICEMANUAL YZF R1 4XV1 AE1 98 ...
Page 7: ...GEN INFO 1 ...
Page 9: ...GEN INFO ...
Page 18: ...SPEC 2 ...
Page 20: ...SPEC ...
Page 41: ...2 21 SPEC Crankcase tightening sequence TIGHTENING TORQUES ...
Page 46: ...2 26 SPEC 1 Exhaust camshaft 2 Intake camshaft 3 Oil filter OIL FLOW DIAGRAMS ...
Page 47: ...2 27 SPEC 1 Cylinder head 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 48: ...2 28 SPEC 1 Main axle 2 Oil delivery pipe 3 Drive axle OIL FLOW DIAGRAMS ...
Page 50: ...2 30 SPEC 1 Thermostat housing 2 Water pump 3 Radiator 4 Radiator fan OIL FLOW DIAGRAMS ...
Page 51: ...2 31 SPEC 1 Radiator cap 2 Thermostat 3 Thermostat housing 4 Water pump OIL FLOW DIAGRAMS ...
Page 52: ...2 32 SPEC 1 Radiator 2 Thermo switch 3 Temperature sender OIL FLOW DIAGRAMS ...
Page 64: ...2 44 SPEC ...
Page 65: ...CHK ADJ 3 ...
Page 134: ...ENG 4 ...
Page 224: ...4 88 ENG ...
Page 225: ...COOL 5 ...
Page 227: ...COOL ...
Page 245: ...5 18 COOL ...
Page 246: ...CARB 6 ...
Page 248: ...CARB ...
Page 264: ...6 16 CARB ...
Page 265: ...CHAS 7 ...
Page 344: ...ELEC 8 ...
Page 408: ...8 62 ELEC ...
Page 409: ...TRBL SHTG 9 ...
Page 417: ...9 6 TRBL SHTG ...