Yamaha YZF-R1 2012, Service Manual

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PERIODIC MAINTENANCE
3-2
EAS14B1034
GENERAL MAINTENANCE AND LUBRICATION CHART
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1 * Air filter element • Replace.
√
2 Clutch
• Check operation.
• Adjust.
√ √ √ √ √
3 * Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
4 * Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
5 * Brake hoses
• Check for cracks or damage.
• Check for correct routing and
clamping.
√ √ √ √ √
• Replace. Every 4 years
6 * Wheels
• Check runout and for dam-
age.
√ √ √ √
7 * Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√ √ √ √ √
8 * Wheel bearings
• Check bearing for looseness
or damage.
√ √ √ √
9 * Swingarm
• Check operation and for
excessive play.
√ √ √ √
• Lubricate with lithium-soap-
based grease.
Every 50000 km (30000 mi)
10 Drive chain
• Check chain slack, alignment
and condition.
• Adjust and lubricate chain
with a special O-ring chain
lubricant thoroughly.
Every 800 km (500 mi) and after washing the motorcycle, riding in the
rain or riding in wet areas
11 * Steering bearings
• Check bearing play and
steering for roughness.
√ √ √ √ √
• Lubricate with lithium-soap-
based grease.
Every 20000 km (12000 mi)
12 * Steering damper
• Check operation and for oil
leakage.
√ √ √ √
13 * Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√ √ √ √ √
14
Brake lever pivot
shaft • Lubricate with silicone
grease.
√ √ √ √ √
15
Brake pedal pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
16
Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
17
Shift pedal pivot
shaft • Lubricate with lithium-soap-
based grease.
√ √ √ √ √
18 Sidestand
• Check operation.
• Lubricate with lithium-soap-
based grease.
√ √ √ √ √
19 * Sidestand switch • Check operation.
√ √ √ √ √ √
20 * Front fork
• Check operation and for oil
leakage.
√ √ √ √
21 *
Shock absorber
assembly • Check operation and shock
absorber for oil leakage.
√ √ √ √