
ENGINE SPECIFICATIONS
2-5
Valve spring
Inner spring
Free length (intake)
39.33 mm (1.55 in)
Limit
37.36 mm (1.47 in)
Free length (exhaust)
37.96 mm (1.49 in)
Limit
36.06 mm (1.42 in)
Installed length (intake)
34.50 mm (1.36 in)
Installed length (exhaust)
33.00 mm (1.30 in)
Spring rate K1 (intake)
41.57 N/mm (4.24 kgf/mm, 237.36 lbf/in)
Spring rate K2 (intake)
55.62 N/mm (5.67 kgf/mm, 317.59 lbf/in)
Spring rate K1 (exhaust)
40.10 N/mm (4.09 kgf/mm, 228.97 lbf/in)
Spring rate K2 (exhaust)
59.31 N/mm (6.05 kgf/mm, 338.66 lbf/in)
Installed compression spring force (intake)
187.00–215.00 N (19.07–21.92 kgf, 42.04–
48.33 lbf)
Installed compression spring force (exhaust)
185.00–213.00 N (18.86–21.72 kgf, 41.59–
47.88 lbf)
Spring tilt limit (intake)
2.5
°
/1.7 mm (0.067 in)
Spring tilt limit (exhaust)
2.5
°
/1.7 mm (0.067 in)
Winding direction (intake)
Clockwise
Winding direction (exhaust)
Clockwise
Cylinder
Bore
78.000–78.010 mm (3.0709–3.0713 in)
Taper limit
0.050 mm (0.0020 in)
Out of round limit
0.050 mm (0.0020 in)
Piston
Piston-to-cylinder clearance
0.010–0.035 mm (0.0004–0.0014 in)
Limit
0.150 mm (0.0059 in)
Piston diameter
77.975–77.990 mm (3.0699–3.0705 in)
Height H
12.0 mm (0.47 in)
Offset
0.00 mm (0.0000 in)
Piston pin bore inside diameter
17.002–17.013 mm (0.6694–0.6698 in)
Limit
17.043 mm (0.6710 in)
Piston pin outside diameter
16.991–17.000 mm (0.6689–0.6693 in)
Limit
16.971 mm (0.6682 in)
Piston-pin-to-piston-pin-bore clearance
0.002–0.022 mm (0.0001–0.0009 in)
Limit
0.072 mm (0.0028 in)
Piston ring
Top ring
Ring type
Barrel
Dimensions (B
×
T)
0.90
×
2.75 mm (0.04
×
0.11 in)
Summary of Contents for YZF-R1 2012
Page 1: ...SERVICE MANUAL YZF R1 B 2012 1KB 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Page 90: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Page 92: ...CABLE ROUTING 2 51 ...
Page 94: ...CABLE ROUTING 2 53 ...
Page 96: ...CABLE ROUTING 2 55 ...
Page 98: ...CABLE ROUTING 2 57 ...
Page 100: ...CABLE ROUTING 2 59 ...
Page 102: ...CABLE ROUTING 2 61 ...
Page 104: ...CABLE ROUTING 2 63 ...
Page 106: ...CABLE ROUTING 2 65 ...
Page 108: ...CABLE ROUTING 2 67 ...
Page 110: ...CABLE ROUTING 2 69 ...
Page 112: ...CABLE ROUTING 2 71 ...
Page 114: ...CABLE ROUTING 2 73 ...
Page 116: ...CABLE ROUTING 2 75 ...
Page 119: ......
Page 156: ...PERIODIC MAINTENANCE 3 37 ...
Page 248: ...CHAIN DRIVE 4 89 ...
Page 263: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Page 295: ...PICKUP ROTOR 5 44 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Page 350: ...TRANSMISSION 5 99 ...
Page 366: ...WATER PUMP 6 15 ...
Page 388: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Page 394: ...AIR INDUCTION SYSTEM 7 27 ...
Page 397: ......
Page 398: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 404: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 410: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 413: ...CHARGING SYSTEM 8 16 ...
Page 414: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 418: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 425: ...SIGNALING SYSTEM 8 28 ...
Page 426: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 429: ...COOLING SYSTEM 8 32 ...
Page 430: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 503: ...FUEL INJECTION SYSTEM 8 106 ...
Page 504: ...FUEL PUMP SYSTEM 8 107 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 508: ...IMMOBILIZER SYSTEM 8 111 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 517: ...IMMOBILIZER SYSTEM 8 120 ...
Page 518: ...ELECTRICAL COMPONENTS 8 121 EAS27972 ELECTRICAL COMPONENTS ...
Page 520: ...ELECTRICAL COMPONENTS 8 123 ...
Page 522: ...ELECTRICAL COMPONENTS 8 125 EAS27980 CHECKING THE SWITCHES ...
Page 546: ...ELECTRICAL COMPONENTS 8 149 ...
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