Yamaha YZF-R1 2012, Service Manual

Page: 99 / 556

CABLE ROUTING
2-58
1. Union bolt
2. Washer
3. Exhaust chamber cover
4. Right footrest assembly
5. Brake caliper
6. Brake hose
7. Brake hose holder
8. Brake master cylinder
9. Footrest plate
10.Brake fluid reservoir hose
11.Clamp
12.Right muffler pipe cover
13.Pin
14.Washer
15.Cotter pin
A. Route the rear brake light switch lead
between the top and bottom frame bosses
for installing the right footrest assembly
and to inside of the frame.
B. 12–18 mm (0.47–0.71 in)
C. 6–12 mm (0.24–0.47 in)
D. Fit the lightening point of the brake light
within 6–12 mm (0.24–0.47 in) by adjusting
the adjusting nut of the rear brake light
switch.
E. Install the exhaust chamber cover to the
right footrest assembly by aligning it to the
bottom hole of the exhaust chamber cover.
F. Adjust the sag of the rear brake light switch
lead so that it is not outside of the right
footrest assembly.
G. The rear brake light switch lead should be
directed as shown in the illustration.
H. When installing the rear brake caliper
bracket, make sure to fit the torque recep-
tor convex of the rear brake caliper bracket
and torque receptor groove of the
swingarm.
I. Make sure to pass the brake hose through
the brake hose holder.
J. Install the brake hose with its paint mark
facing the brake master cylinder and
upward.
K. Route the brake fluid reservoir hose inside
of the brake hose.
L. Install the brake hose by contacting it
against the stopper.
M. Install the end of the exhaust chamber
cover within the area shown in the illustra-
tion.
N. Route the rear brake light switch lead
between the ribs of the exhaust chamber
cover.
O. Make sure to bend the cotter pin. It can be
bent in the same direction.
P. When installing the exhaust chamber
cover, route the rear brake light switch lead
in front of the projection of the right footrest
assembly.
Q. Projection of the right footrest assembly
R. Face the clamp in the direction shown in
the illustration.