FRONT WHEEL
4-24
6. Lower the front wheel so that it is on the
ground.
7. Tighten:
• Front wheel axle bolt
• Front wheel axle pinch bolt
Refer to “CHASSIS TIGHTENING
TORQUES” on page 2-20.
ECA14B1002
Before tightening the wheel axle, push
down hard on the handlebar(s) several
times and check if the front fork rebounds
smoothly.
8. Install:
• Front speed sensor
ECA1KB8404
Make sure there are no foreign materials in
the front speed sensor rotor and front
speed sensor. Foreign materials cause
damage to the front speed sensor rotor and
front speed sensor.
9. Measure:
• Distance
(between the front speed sensor rotor
and front speed sensor)
Out of specification
→
Check the wheel
bearing for looseness, and the front
speed sensor and sensor rotor installa-
tion conditions (warpage caused by over-
torque, wrong installation direction, rotor
decentering, LOCTITE® on the mount-
ing surface of the rotor, deformation
caused by an impact during service and
caught foreign materials). If there is any
defective part, repair or replace the
defective part.
TIP
• Before measuring the distance between the
front speed sensor rotor and front speed
sensor, remove the brake caliper.
• Measure the distance between the front
speed sensor rotor and front speed sensor in
several places in one rotation of the front
wheel. Do not turn the front wheel while the
thickness gauge is installed. This may dam-
age the front speed sensor rotor and the
front speed sensor.
10. Install:
• Front brake calipers
• Front brake hose holders
WARNING
EWA13530
Proper brake hose routing is essential to
insure safe vehicle operation. Refer to
“CABLE ROUTING” on page 2-49.
ECA1KB8403
To route the front speed sensor lead, refer
to “CABLE ROUTING” on page 2-49.
TIP
Make sure that there is enough space between
the brake pads before installing the brake cali-
pers on to the brake discs.
Front wheel axle bolt
91 Nm (9.1 m·kgf, 66 ft·lbf)
Front wheel axle pinch bolt
21 Nm (2.1 m·kgf, 15 ft·lbf)
Front speed sensor bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Distance (between the front
speed sensor rotor and front
speed sensor)
1.0–2.2 mm (0.04–0.09 in)
Thickness gauge
90890-03180
Feeler gauge set
YU-26900-9
Front brake caliper bolt
35 Nm (3.5 m·kgf, 25 ft·lbf)
Front brake hose holder bolt
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Summary of Contents for YZF-R1 2012
Page 1: ...SERVICE MANUAL YZF R1 B 2012 1KB 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Page 90: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Page 92: ...CABLE ROUTING 2 51 ...
Page 94: ...CABLE ROUTING 2 53 ...
Page 96: ...CABLE ROUTING 2 55 ...
Page 98: ...CABLE ROUTING 2 57 ...
Page 100: ...CABLE ROUTING 2 59 ...
Page 102: ...CABLE ROUTING 2 61 ...
Page 104: ...CABLE ROUTING 2 63 ...
Page 106: ...CABLE ROUTING 2 65 ...
Page 108: ...CABLE ROUTING 2 67 ...
Page 110: ...CABLE ROUTING 2 69 ...
Page 112: ...CABLE ROUTING 2 71 ...
Page 114: ...CABLE ROUTING 2 73 ...
Page 116: ...CABLE ROUTING 2 75 ...
Page 119: ......
Page 156: ...PERIODIC MAINTENANCE 3 37 ...
Page 248: ...CHAIN DRIVE 4 89 ...
Page 263: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Page 295: ...PICKUP ROTOR 5 44 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Page 350: ...TRANSMISSION 5 99 ...
Page 366: ...WATER PUMP 6 15 ...
Page 388: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Page 394: ...AIR INDUCTION SYSTEM 7 27 ...
Page 397: ......
Page 398: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 404: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 410: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 413: ...CHARGING SYSTEM 8 16 ...
Page 414: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 418: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 425: ...SIGNALING SYSTEM 8 28 ...
Page 426: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 429: ...COOLING SYSTEM 8 32 ...
Page 430: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 503: ...FUEL INJECTION SYSTEM 8 106 ...
Page 504: ...FUEL PUMP SYSTEM 8 107 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 508: ...IMMOBILIZER SYSTEM 8 111 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 517: ...IMMOBILIZER SYSTEM 8 120 ...
Page 518: ...ELECTRICAL COMPONENTS 8 121 EAS27972 ELECTRICAL COMPONENTS ...
Page 520: ...ELECTRICAL COMPONENTS 8 123 ...
Page 522: ...ELECTRICAL COMPONENTS 8 125 EAS27980 CHECKING THE SWITCHES ...
Page 546: ...ELECTRICAL COMPONENTS 8 149 ...
Page 553: ......
Page 554: ......