
TIGHTENING TORQUES
2-18
Generator rotor cover bolt
M6
8
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Drive sprocket cover bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Clutch cover bolt
M6
8
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Clutch cover bolt
M6
1
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Pickup rotor cover 2 bolt
M6
6
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Crankcase breather case bolt
M6
6
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Oil baffle plate bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Crankcase breather cover bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Pull lever shaft protector bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Engine oil filler cap
M20
1
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Main gallery plug 1
M16
2
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Main gallery plug 2
M20
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Clutch cable holder bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Main gallery plug (oil return)
M12
1
24 Nm (2.4 m·kgf, 17 ft·lbf)
Stator coil lead holder bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Stator coil assembly bolt
M6
3
14 Nm (1.4 m·kgf, 10 ft·lbf)
Crankcase baffle plate bolt
M6
10
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Pickup rotor cover 1 bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Right side cowling inner panel
bracket bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Idler gear bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Starter clutch holder bolt
M6
3
14 Nm (1.4 m·kgf, 10 ft·lbf)
Clutch boss nut
M20
1
115 Nm (11.5 m·kgf, 85 ft·lbf)
Stake
Clutch spring bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Drive sprocket nut
M22
1
85 Nm (8.5 m·kgf, 61 ft·lbf)
Stake
Bearing housing bolt
M6
3
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Shift drum retainer bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Stopper screw
M8
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Shift rod nut
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Left
thread
Shift rod nut
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Joint rod bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Shift arm bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
ECU (engine control unit) screw
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Gear position sensor bolt
M5
2
4 Nm (0.4 m·kgf, 2.9 ft·lbf)
Coolant temperature sensor
M12
1
18 Nm (1.8 m·kgf, 13 ft·lbf)
Cylinder identification sensor bolt
M6
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Atmospheric pressure sensor bolt
M5
1
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Intake air pressure sensor screw
M5
1
3.5 Nm (0.35 m·kgf, 1.1 ft·lbf)
Crankshaft position sensor bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil level switch bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
E
LT
LT
LT
LT
LT
LT
LT
LT
Summary of Contents for YZF-R1 2012
Page 1: ...SERVICE MANUAL YZF R1 B 2012 1KB 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Page 90: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Page 92: ...CABLE ROUTING 2 51 ...
Page 94: ...CABLE ROUTING 2 53 ...
Page 96: ...CABLE ROUTING 2 55 ...
Page 98: ...CABLE ROUTING 2 57 ...
Page 100: ...CABLE ROUTING 2 59 ...
Page 102: ...CABLE ROUTING 2 61 ...
Page 104: ...CABLE ROUTING 2 63 ...
Page 106: ...CABLE ROUTING 2 65 ...
Page 108: ...CABLE ROUTING 2 67 ...
Page 110: ...CABLE ROUTING 2 69 ...
Page 112: ...CABLE ROUTING 2 71 ...
Page 114: ...CABLE ROUTING 2 73 ...
Page 116: ...CABLE ROUTING 2 75 ...
Page 119: ......
Page 156: ...PERIODIC MAINTENANCE 3 37 ...
Page 248: ...CHAIN DRIVE 4 89 ...
Page 263: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Page 295: ...PICKUP ROTOR 5 44 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Page 350: ...TRANSMISSION 5 99 ...
Page 366: ...WATER PUMP 6 15 ...
Page 388: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Page 394: ...AIR INDUCTION SYSTEM 7 27 ...
Page 397: ......
Page 398: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 404: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 410: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 413: ...CHARGING SYSTEM 8 16 ...
Page 414: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 418: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 425: ...SIGNALING SYSTEM 8 28 ...
Page 426: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 429: ...COOLING SYSTEM 8 32 ...
Page 430: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 503: ...FUEL INJECTION SYSTEM 8 106 ...
Page 504: ...FUEL PUMP SYSTEM 8 107 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 508: ...IMMOBILIZER SYSTEM 8 111 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 517: ...IMMOBILIZER SYSTEM 8 120 ...
Page 518: ...ELECTRICAL COMPONENTS 8 121 EAS27972 ELECTRICAL COMPONENTS ...
Page 520: ...ELECTRICAL COMPONENTS 8 123 ...
Page 522: ...ELECTRICAL COMPONENTS 8 125 EAS27980 CHECKING THE SWITCHES ...
Page 546: ...ELECTRICAL COMPONENTS 8 149 ...
Page 553: ......
Page 554: ......