
TIGHTENING TORQUES
2-22
TIP
Lower ring nut
1. First, tighten the lower ring nut approximately 52 Nm (5.2 m·kgf, 37 ft·lbf) by using the torque
wrench, then loosen the ring nut completely.
2. Retighten the lower ring nut 18 Nm (1.8 m·kgf, 13 ft·lbf).
TIP
Lower bracket pinch bolt
Tighten each bolt to 23 Nm (2.3 m·kgf, 17 ft·lbf) in the order pinch bolt “1”
→
pinch bolt “2”
→
pinch
bolt “1”
→
pinch bolt “2”.
TIP
Front wheel axle pinch bolt
1. Insert the front wheel axle from the right side and tighten it with the flange bolt from the left side
to 91 Nm (9.1 m·kgf, 66 ft·lbf).
2. In the order from the pinch bolt “2”
→
pinch bolt “1”
→
pinch bolt “2”, tighten each bolt to 21 Nm
(2.1 m·kgf, 15 ft·lbf) without performing temporary tightening.
3. Check that the end face of the axle head and the end face of the fork side are flush-mounted.
If they are out of alignment, make sure to fit them by adding the external force by hand or with a
plastic hammer, etc.
Bleed screw (master cylinder)
M8
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Front wheel axle pinch bolt
M8
4
21 Nm (2.1 m·kgf, 15 ft·lbf)
See TIP.
Rider footrest bolt
M8
4
28 Nm (2.8 m·kgf, 20 ft·lbf)
Passenger footrest bolt
M8
4
28 Nm (2.8 m·kgf, 20 ft·lbf)
Rear frame lower reinforcement
and passenger footrest bolt
M6
2
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Rear brake master cylinder bolt
M6
2
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Rear brake hose union bolt
M10
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Rear brake hose holder bolt
M6
1
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Sidestand bracket bolt
M10
2
63 Nm (6.3 m·kgf, 45 ft·lbf)
Battery box bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Lean angle sensor bolt
M4
2
2 Nm (0.2 m·kgf, 1.4 ft·lbf)
License plate/turn signal light stay
bolt
M6
3
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
License plate/turn signal light bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Exhaust chamber cover bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
Summary of Contents for YZF-R1 2012
Page 1: ...SERVICE MANUAL YZF R1 B 2012 1KB 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 88: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Page 89: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Page 90: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Page 92: ...CABLE ROUTING 2 51 ...
Page 94: ...CABLE ROUTING 2 53 ...
Page 96: ...CABLE ROUTING 2 55 ...
Page 98: ...CABLE ROUTING 2 57 ...
Page 100: ...CABLE ROUTING 2 59 ...
Page 102: ...CABLE ROUTING 2 61 ...
Page 104: ...CABLE ROUTING 2 63 ...
Page 106: ...CABLE ROUTING 2 65 ...
Page 108: ...CABLE ROUTING 2 67 ...
Page 110: ...CABLE ROUTING 2 69 ...
Page 112: ...CABLE ROUTING 2 71 ...
Page 114: ...CABLE ROUTING 2 73 ...
Page 116: ...CABLE ROUTING 2 75 ...
Page 119: ......
Page 156: ...PERIODIC MAINTENANCE 3 37 ...
Page 248: ...CHAIN DRIVE 4 89 ...
Page 263: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Page 295: ...PICKUP ROTOR 5 44 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Page 350: ...TRANSMISSION 5 99 ...
Page 366: ...WATER PUMP 6 15 ...
Page 388: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Page 394: ...AIR INDUCTION SYSTEM 7 27 ...
Page 397: ......
Page 398: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 404: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 410: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 413: ...CHARGING SYSTEM 8 16 ...
Page 414: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 418: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 425: ...SIGNALING SYSTEM 8 28 ...
Page 426: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 429: ...COOLING SYSTEM 8 32 ...
Page 430: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 503: ...FUEL INJECTION SYSTEM 8 106 ...
Page 504: ...FUEL PUMP SYSTEM 8 107 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 508: ...IMMOBILIZER SYSTEM 8 111 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 517: ...IMMOBILIZER SYSTEM 8 120 ...
Page 518: ...ELECTRICAL COMPONENTS 8 121 EAS27972 ELECTRICAL COMPONENTS ...
Page 520: ...ELECTRICAL COMPONENTS 8 123 ...
Page 522: ...ELECTRICAL COMPONENTS 8 125 EAS27980 CHECKING THE SWITCHES ...
Page 546: ...ELECTRICAL COMPONENTS 8 149 ...
Page 553: ......
Page 554: ......