7-60
Cylinder block
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Assembling the cylinder block
1.
Assemble:
• Piston “1”
• Connecting rod “2”
• Piston pin “3”
• Clip “4”
TIP:
• Face the protrusions “a” on the connecting
rod “2” in the same direction as the “UP” mark
“b” on the piston crown.
• Make sure that the clip “4” end is not aligned
with the groove “c” in the piston pin boss.
2.
Install:
• Oil ring
• 2nd ring
• Top ring
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a.
Install the oil rings “1”, 2nd ring “2”, and top
ring “3”.
Do not scratch the pistons or break the pis-
ton rings.
TIP:
• Make sure that the “T” mark “a” on the top
ring “3” and 2nd ring “2” are facing up.
• Make sure that the piston rings move
smoothly.
b.
Offset the piston ring end gaps.
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Crankshaft journal bearing selection table at
20
C (68
F)
Crankshaft journal
mark “a”
Cylinder
block mark
“b”
Bearing col-
or “c”
A
A
Yellow
B
Red
A
B
B
Pink
A
C
B
Green
New
1
2
3
4
4
4
a
b
c
#1
#1
#2
#2
45° 45°
#3
#3
#4
#4
#5
#5
1
2
3
a
a
Summary of Contents for F30B 2018
Page 1: ...6BG 28197 ZX 11 LIT 18616 03 84 USA CAN AUS and NZL Worldwide 6BG 6BT 6BG 6BT ...
Page 22: ...1 Specification Specification data 1 1 External dimensions 1 1 Clamp bracket dimensions 1 9 ...
Page 35: ...2 3 Electronic control system Electrical components 3 4 5 6 7 8 9 10 11 1 2 ...
Page 178: ...7 23 Wire harness 2 3 1 a c b 3 4 5 ...
Page 342: ...Jul 2018 ABE E ...