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PERIODIC MAINTENANCE AND MINOR REPAIR

6-20

6

EAU33890

Adjusting the clutch lever free
play

The clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.
To increase the clutch lever free play,
turn the adjusting bolt at the clutch lever
in direction (a). To decrease the clutch
lever free play, turn the adjusting bolt in
direction (b).

NOTE:

If the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.

1. Fully turn the adjusting bolt at the

clutch lever in direction (a) to loos-
en the clutch cable.

2. Loosen the locknut at the crank-

case.

3. To increase the clutch lever free

play, turn the adjusting nut in direc-
tion (a). To decrease the clutch le-
ver free play, turn the adjusting nut
in direction (b).

4. Tighten the locknut.

EAU22270

Adjusting the rear brake light
switch

The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, adjust the brake light switch
as follows.
Turn the adjusting nut while holding the
rear brake light switch in place. To
make the brake light come on earlier,
turn the adjusting nut in direction (a). To
make the brake light come on later, turn
the adjusting nut in direction (b).

1. Clutch lever free play adjusting bolt

2. Clutch lever free play

1. Locknut

2. Clutch lever free play adjusting nut (crank-

case)

1. Rear brake light switch

2. Rear brake light switch adjusting nut

U5VY21E0.book Page 20 Friday, September 10, 2004 9:21 AM

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Summary of Contents for 2005 YZF-R1T

Page 1: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2004 09 0 3 1 CR E 5VY 28199 21 YZF R1T OWNER S MANUAL ...

Page 2: ...U5VY21E0 book Page 2 Friday September 10 2004 9 21 AM ...

Page 3: ...o enjoy all advantages of your YZF R1 The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and oth ers from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha deale...

Page 4: ...our motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bys...

Page 5: ...L 2004 by Yamaha Motor Co Ltd 1st edition September 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U5VY21E0 book Page 2 Friday September 10 2004 9 21 AM ...

Page 6: ...ation chart 6 2 Removing and installing panels 6 6 Checking the spark plugs 6 7 Engine oil and oil filter cartridge 6 8 Coolant 6 12 Replacing the air filter element 6 14 Adjusting the engine idling speed 6 16 Checking the throttle cable free play 6 16 Valve clearance 6 17 Tires 6 17 Cast wheels 6 19 Adjusting the clutch lever free play 6 20 Adjusting the rear brake light switch 6 20 Checking the ...

Page 7: ... 6 40 Troubleshooting 6 41 Troubleshooting charts 6 42 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation for Australia 9 2 U5VY21E0 book Page 2 Friday September 10 2004 9 21 AM ...

Page 8: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other moto...

Page 9: ...eld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or ex...

Page 10: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearan...

Page 11: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fa...

Page 12: ...ETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 2 3 1 4 U5VY21E0 book Page 5 Friday September 10 2004 9 21 AM ...

Page 13: ...tilice gasolina sin plomo que tenga como mínimo 95 octanos RON 5PW 2415E 00 290 kPa 2 90 kgf cm2 42psi 5VY 21668 00 Before you operate this vehicle read the owner s manual Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Man...

Page 14: ...oad adjusting bolt page 3 20 5 Front brake fluid reservoir page 6 21 6 Idle adjusting screw page 6 16 7 Shock absorber assembly spring preload adjusting ring page 3 21 8 Battery page 6 28 9 Electronic fuel injection fuse page 6 30 10 Main fuse page 6 30 11 Owner s tool kit page 6 1 12 Engine oil drain bolt page 6 8 13 Engine oil filter cartridge page 6 8 U5VY21E0 book Page 1 Friday September 10 20...

Page 15: ...oir page 6 21 5 Shock absorber assembly compression damping force adjusting screw page 3 21 6 Engine oil filler cap page 6 8 7 Air filter element page 6 14 8 Engine oil level check window page 6 8 9 Shock absorber assembly rebound damping force adjusting screw page 3 21 10 Coolant reservoir page 6 12 U5VY21E0 book Page 2 Friday September 10 2004 9 21 AM ...

Page 16: ...ver page 3 14 2 Left handlebar switches page 3 13 3 Main switch steering lock page 3 2 4 Multi function meter unit page 3 8 5 Right handlebar switches page 3 13 6 Throttle grip page 6 16 7 Brake lever page 3 15 U5VY21E0 book Page 3 Friday September 10 2004 9 21 AM ...

Page 17: ...S LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code re regis ter...

Page 18: ...hting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed NOTE The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off ...

Page 19: ...stems are off The key can be removed The steering must be locked before the key can be turned to CAUTION ECA11020 Do not use the parking position for an extended length of time other wise the battery may discharge EAU11002 Indicator and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right 1 Pu...

Page 20: ...ds If this occurs have a Yamaha dealer check the vehicle EAU11360 Fuel level warning light This warning light comes on when the fuel level drops below approximately 3 4 L 0 90 US gal 0 75 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Y...

Page 21: ...INSTRUMENT AND CONTROL FUNCTIONS 3 5 3 CAUTION ECA10020 Do not operate the engine if it is overheated U5VY21E0 book Page 5 Friday September 10 2004 9 21 AM ...

Page 22: ... Go ahead with riding 117 139 C 243 283 F Temperature display flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 6 42 Above 140 C Above 284 F Message HI flashes Warning light comes on Stop the engine and allow it to cool See page 6 42 U5VY21E0 book Page 6 Friday September 10 2004 ...

Page 23: ...electrical cir cuit When the key is turned to OFF and 30 seconds have passed the indicator light will start flashing indicating the im mobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled NOTE This model is also equipped with a self diagnosis device for the immobilizer system If the immobilizer system is de f...

Page 24: ...lf diagnosis device a display brightness and shift tim ing indicator light control mode NOTE Be sure to turn the key to ON before using the SELECT and RESET but tons Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zer...

Page 25: ... case push the SELECT button to switch the display between the various tripmeter odome ter and stopwatch modes in the follow ing order F TRIP Stopwatch TRIP A TRIP B ODO F TRIP To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display ...

Page 26: ...lter case Push the RE SET button to switch the coolant tem perature display to the air intake temperature display NOTE Even if the air intake temperature is set to be displayed the coolant temperature warning light comes on when the engine overheats When the key is turned to ON the coolant temperature is auto matically displayed even if the air intake temperature was displayed prior to turning the...

Page 27: ... control functions allowing you to make the fol lowing settings in the order listed be low Display brightness This function allows you to adjust the brightness of the displays and tachometer to suit the outside lighting conditions Shift timing indicator light activity This function allows you to choose whether or not the indicator light should be activated and whether it should flash or stay on wh...

Page 28: ...ator light activation function can be set between 7000 r min and 15000 r min From 7000 r min to 12000 r min the indicator light can be set in increments of 500 r min From 12000 r min to 15000 r min the indica tor light can be set in increments of 200 r min 1 Push the RESET button to select the desired engine speed for acti vating the indicator light 2 Push the SELECT button to con firm the selecte...

Page 29: ... Handlebar switches Left Right EAU12370 Pass switch PASS Press this switch to flash the head lights EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center 1 Pass switch PASS 2 Dimmer switch 3 Turn sig...

Page 30: ...he ON or posi tion use this switch to turn on the haz ard light simultaneous flashing of all turn signal lights The hazard light is used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard CAUTION ECA10060 Do not use the hazard light for an ex tended length of time otherwise the battery may discharge EAU12820 Clutch lever The clutch leve...

Page 31: ...pull the lever toward the handle bar grip The brake lever is equipped with a po sition adjusting knob To adjust the dis tance between the brake lever and the handlebar grip turn the adjusting knob while holding the lever pushed away from the handlebar grip When the de sired position is obtained be sure to set it by aligning a groove on the adjusting knob with the mark on the brake lever 1 Shift pe...

Page 32: ...tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11090 Make sure...

Page 33: ...gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gaso line with a research octane number of 95 or higher If knocking or pinging oc curs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce ...

Page 34: ...nverter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU33860 Seats Rider seat To remove the rider seat Pull back the rear of the rider seat as shown remove the bolts and then pull the seat off To install the rider seat Insert the projection on the front of the rider seat into the seat holder as shown ...

Page 35: ...ers The helmet holders are located on the bottom of the passenger seat To secure a helmet to a helmet hold er 1 Remove the passenger seat See page 3 18 2 Attach the helmet to a helmet hold er and then securely install the passenger seat WARNING EWA11040 Never ride with a helmet attached to a helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident To release...

Page 36: ...gn the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw on each fork leg in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw on each fork leg in di rection b 1 Spring prelo...

Page 37: ...ts the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary EAU33970 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring and rebound and compression damping force adjusting screws CAUTION ECA1...

Page 38: ...owling away from the motorcycle as shown 2 To increase the rebound damping force and thereby harden the re bound damping turn the adjusting screw in direction a To decrease the rebound damping force and thereby soften the rebound damp ing turn the adjusting screw in di rection b 3 Place the cowling in its original po sition install and tighten the quick fastener screw and then install the bolt Spr...

Page 39: ...RNING EWA10220 This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an ope...

Page 40: ...r dam age to the engine If the EXUP system cannot be heard when the main switch is turned on have a Yamaha deal er check it EAU15300 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situ...

Page 41: ...n gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA1...

Page 42: ... the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle sho...

Page 43: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wo...

Page 44: ...t or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 21 6 21 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoi...

Page 45: ... Shift pedal Make sure that operation is smooth Correct if necessary Brake pedal Make sure that operation is smooth Correct if necessary Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 25 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 26 Chassis fasteners Make sure that all nuts bolts and screws are properly tig...

Page 46: ...and up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 25 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to CAUTION ECA11730 The following warning lights and in dicator light should come on for a few seconds then go off Oil level warning l...

Page 47: ...OTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is...

Page 48: ...ly Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17091 0 1000 km 0 600 mi Avoid prolonged operation above 6900 r min 1000 1600...

Page 49: ... engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn CAUTION ECA10380 Never park in an area where there are fire hazards such as grass or other flammable materials U5VY21E0 book Page 4 Friday September 10 2004 9 21 AM ...

Page 50: ...s tool kit The owner s tool kit is located under the passenger seat See page 3 18 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not h...

Page 51: ...READING 1000 km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 4 Air filter element Replace 5 Clutch Check operation Adjust 6 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 7 Rear brake Check op...

Page 52: ...ck bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 15 Steering damper Check operation and for oil leakage 16 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 17 Sidestand Check operation Lubricate 18 Sidestand switch Check operation 19 Front fork Check operation and for oil leakage 20 Shock absorber assem bly Check op...

Page 53: ...tion and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 29 Air induction system Check the air cut off valve reed valve and hose for dam age Replace any damaged parts if necessary 30 Muffler and exhaust pipe Check the screw clamp for looseness 31 EXUP system Check operation cable free play and pulley position 32 Lights signals and switches C...

Page 54: ...r filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U5VY21E0 book Page 5 Friday Se...

Page 55: ...ime a panel needs to be removed and installed EAU36630 Panels A and C To remove one of the panels Remove the screw and the quick fas tener and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screw and the quick fastener 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 Screw 2 Panel A 3 Quick fastener U5VY21E0 book Page 6 Friday September...

Page 56: ...dance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a di...

Page 57: ...imply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU34003 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place...

Page 58: ...l of the recom mended type to raise it to the correct level d Install the engine oil filler cap with the special wrench To change the engine oil with or without oil filter cartridge replace ment 1 Unfasten the cowling by removing the bolt and by loosening and re moving the quick fastener screws 2 Slide the projection toward the rear of the vehicle to unhook the cowl ing then set the left side of t...

Page 59: ...not being replaced 7 Remove the oil filter cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 8 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge NOTE Make sure that the O ring is properly seated 9 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 ...

Page 60: ...nutes while checking for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient CAUTION ECA10400 If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 13 Turn the engine off and th...

Page 61: ... cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in an incorrect reading 2 Check the coolant level in the cool ant reservoir NOTE The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove the brak...

Page 62: ...will be reduced WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot 4 Install the coolant reservoir cap and then install the brake fluid res ervoir bracket bolt NOTE The radiator fans are automatically switched on or off according to the coolant temperature in the radia tor If the engine overheats see page 6 42 for further instructions EAU33030 Changing the coolant WAR...

Page 63: ...t of the fuel tank and then tilt it back and away from the air filter case Do not disconnect the fuel hoses WARNING EWA10410 Make sure that the fuel tank is well supported Do not tilt or pull the fuel tank too much otherwise the fuel hoses may come loose which could cause fuel leakage 5 Remove the rubber cap and then remove the air filter case cover by removing the screws CAUTION ECA12880 When rem...

Page 64: ...rews and then install the rubber cap 9 Place the fuel tank in its original position and then install the bolts WARNING EWA12380 Before installing the fuel tank make sure that the fuel hoses are not damaged If any fuel hose is damaged do not start the engine Have a Yamaha dealer replace the hose other wise fuel may leak Make sure that the fuel hoses are properly connected and routed and are not pin...

Page 65: ...g the idle adjusting screw To in crease the engine idling speed turn the screw in direction a To decrease the engine idling speed turn the screw in direction b NOTE If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EAU21381 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the thr...

Page 66: ...mbient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely p...

Page 67: ...ave a Yamaha dealer replace excessively worn tires Besides being illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience NOTE The tire tread depth limits may differ from...

Page 68: ...before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not...

Page 69: ...lutch lever free play turn the adjusting nut in direc tion a To decrease the clutch le ver free play turn the adjusting nut in direction b 4 Tighten the locknut EAU22270 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switc...

Page 70: ... If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer replace the brake pads as a set EAU22580 Checking the brak...

Page 71: ...ater does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly hav...

Page 72: ...ive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 2 To tighten the drive chain turn the adjusting bolt on each side of the swingarm in direction a To loos en the drive chain turn the adjust ing bolt on each side of the swingarm in direction b and then push the rear wheel forward NOTE Using the alignment marks on each side of the swingarm make sure that both chain ...

Page 73: ... washing the motorcycle and riding in the rain 1 Clean the drive chain with kero sene and a small soft brush CAUTION ECA11120 To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inappropriate solvents 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant CAUTION ECA11110 Do not use engine oil or...

Page 74: ...e inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart EAU23140 Checking and lubricating the brake and clutch l...

Page 75: ...destand does not move up and down smoothly have a Yamaha dealer check or repair it EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant ...

Page 76: ... check if the front fork compresses and rebounds smoothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubricati...

Page 77: ...3440 Battery This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrica...

Page 78: ...IS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make su...

Page 79: ...for the fuses in the fuse box 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the quick fasteners by pushing the center in with a screw driver then pulling the fastener out 3 Loosen and remove the quick fas tener screws and then slide the areas of the cowling shown for ward 4 Pull the cowling away from the motorcycle as shown 1 Main fuse 2 Electronic fuel injection s...

Page 80: ...7 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Cowling 1 Headlight fuse 2 Spare fuse 3 Left radiator fan fuse 4 Right radiator fan fuse 5 Backup fuse for odometer clock and immo bilizer system 6 Turn signal light fuse 7 Signaling system fuse 8 Ignition fuse Specified fuses Main fuse 50 0 A Backup fuse 10 0 A Ignition fuse 15 0 A Headlight fuse 2...

Page 81: ... the protruding pin in until it is flush with the fastener head EAU33900 Replacing a headlight bulb This model is equipped with quartz bulb headlights If a headlight bulb burns out replace it as follows To replace a high beam headlight bulb 1 Disconnect the headlight coupler and then remove the bulb cover 2 Unhook the headlight bulb holder and then remove the defective bulb 1 Slot 2 Projection 1 H...

Page 82: ...affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 4 Install the headlight bulb cover and then connect the coupler 5 Have a Yamaha dealer adjust the headlight beam if necess...

Page 83: ...wise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 5 Connect the headlight...

Page 84: ... it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw CAUTION ECA11190 Do not overtighten the screw other wise the lens may break EAU24310 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the socket together with the bulb...

Page 85: ...the left auxiliary light bulb or panel C if replacing the right auxiliary light bulb See page 6 6 2 Remove the auxiliary light bulb cover by removing the quick fas tener NOTE Remove the quick fastener by pushing the center pin in with a screwdriver then pulling the fastener out 3 Remove the socket together with the bulb by pulling it out 4 Remove the defective bulb by pull ing it out 5 Insert a ne...

Page 86: ...he motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear w...

Page 87: ...ake caliper on each side by removing the bolts 5 Remove the axle bolt push the wheel axle out from the left side and then remove the wheel CAUTION ECA11050 Do not apply the brake after the brake calipers have been removed otherwise the brake pads will be forced shut EAU33931 To install the front wheel 1 Lift the wheel up between the fork legs 2 Insert the wheel axle 3 Lower the front wheel so that...

Page 88: ...9 Tap the outer side of the right fork leg with a rubber mallet to align it with the end of the wheel axle 10 Tighten wheel axle pinch bolt D and then tighten pinch bolt C to the specified torque 11 Retighten pinch bolt D to the spec ified torque 12 While applying the front brake push down hard on the handlebar several times to check for proper fork operation Tightening torque Brake caliper bolt 3...

Page 89: ...to re move remove the wheel axle first and then lift the wheel upward enough to remove the drive chain from the rear sprocket The drive chain cannot be disas sembled 7 While supporting the brake caliper bracket pull the wheel axle out and then remove the wheel CAUTION ECA11070 Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forc...

Page 90: ...oblem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle pr...

Page 91: ...pression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery Th...

Page 92: ...issing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the...

Page 93: ... not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels other plastic parts and the muf fler Use only a soft clean cloth or sponge with mild detergent and water to clean plastic How ever if the muffler cannot be tho...

Page 94: ...rying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces except the tita nium muffler to prevent corrosion Cleaning the titanium muffler This model is equipped with a titanium muffler which requires the following special care Use only a soft clean cloth or sponge with mild detergent and water to clean the titanium muffler However if the muff...

Page 95: ...y excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26201 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover CAUTION ECA10810...

Page 96: ...ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from...

Page 97: ...l filter cartridge replacement 3 10 L 3 28 US qt 2 73 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 76 L 2 92 US qt 2 43 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fuel reser...

Page 98: ... 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot...

Page 99: ... indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Immobilizer system indicator light LED Shift timing indicator light LED Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Radiator fan fuse 15 0...

Page 100: ...ification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your mot...

Page 101: ...for Australia TAMPERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in u...

Page 102: ...tion numbers 9 1 Ignition circuit cut off system 3 25 Immobilizer system 3 1 Immobilizer system indicator light 3 7 Indicator and warning lights 3 3 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 35 Luggage strap holders 3 24 M Main switch steering lock 3 2 Model label 9 2 Multi function meter unit 3 8 N Neutral indicator light 3 4 Noise regulation fo...

Page 103: ...indicator lights 3 3 Turn signal light bulb replacing 6 35 Turn signal switch 3 13 V Valve clearance 6 17 Vehicle identification number 9 1 W Wheel bearings checking 6 28 Wheel front 6 38 Wheel rear 6 40 Wheels 6 19 U5VY21E0 book Page 2 Friday September 10 2004 9 21 AM ...

Page 104: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 105: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 106: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2004 09 0 3 1 CR E 5VY 28199 21 YZF R1T OWNER S MANUAL ...

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