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Chapter Three - Installation

25

Serial AUX

If an auxiliary device is used, the ferrite included in the documentation kit must be in-
stalled to maintain CE compliance.

Note

The AUX port is disabled when a touchscreen is factory installed.

Creating a Custom Logo

This section provides the necessary information to create a custom logo.

3515

After you create a label, remove the Xycom Automation label and place your custom
logo label in the pocket. Refer to Figure 3-13 for the dimensions and recommended re-
quirements.

Figure 3-13. 3515 Logo Label Dimensions

3512KPM/3515KPM

After you create a label, remove the Xycom Automation label and place your custom
logo label in the pocket. Refer to Figure 3-14 for label dimensions.

Figure 3-14. 3512KPM/3515KPM Logo Label Dimensions

Summary of Contents for 3500 Series

Page 1: ...1 3500 Series Flat Panel Industrial PC with 6 slot ISA PCI Expansion P N 350006 D 2002 XYCOM AUTOMATION INC Printed in the United States of America...

Page 2: ...invalidate FCC EMI and European Union EMC compliance and may result in electromagnetic interference and or susceptibility levels which are in violation of regulations which apply to the legal operatio...

Page 3: ...stom Logo 25 3515 25 3512KPM 3515KPM 25 Creating Custom Keypad Inserts 3512KPM 3515KPM only 26 Installing Operating Systems 28 Installing Drivers 29 Using a Touchscreen 31 Video Expansion 35 Mounting...

Page 4: ...tions 63 Appendix B Block Diagrams 65 Appendix C Pinouts 67 Keyboard Port Connectors 67 Aux Port Connector 67 Dual USB Connector USB1 67 Parallel Port Connector LPT1 68 Serial Port Connectors 68 VGA C...

Page 5: ...ss storage display and power supply in a truly industrial form Their modular design allows easy access to expansion boards jumpers power supply flat panel dis play and disk drives The front panel of e...

Page 6: ...Ds Power Disk Com Input 3 5 inch internal IDE hard drive MS DOS Front panel sealed to meet NEMA 4 4X 12 specifications when panel mounted in a suitable fire and electrical enclosure Approved for use i...

Page 7: ...pares Clip on Ferrite for AUX cables Documentation kit which includes Diagnostic software disk only on units shipped with DOS VGA utility disk 3515 3512KPM manual CPU manual Business reply card If you...

Page 8: ...0 VAC 50 60 Hz outlet or a 24 VDC outlet whichever applies Refer to the Creating a Power Cable section in Chapter 3 for more information 4 Turn on the power to the unit Depending on your operating sys...

Page 9: ...vide an option to test a CD ROM drive Make sure the BIOS setup menus are configured properly factory set configuration To enter the BIOS setup menus 1 Press F2 after the POST RAM test has completed 2...

Page 10: ...s 2 Plug the female end of the AC power cable into the side of the unit and the male end into a properly grounded outlet 3 Connect the serial loopback connector s and the printer cable to the appropri...

Page 11: ...h Coprocessor Test J Video Adjustments Test K Video Interface Test L Speaker Port Test M LPT1 Printer Port Test N LPT2 Printer Port Test O C Hard Drive Interface Test P D Hard Drive Interface Test Q A...

Page 12: ...relevant to installation 3515 Front Panel The 3515 comes with a NEMA 4 4X 12 and IP65 sealed front panel with a TFT Figure 3 3 display The panel protects the system s interior when the system is prop...

Page 13: ...nication between the computer module and the touchscreen if on COM2 or a serial device Input The unit has a touchscreen and the LED gets brighter when touch input is detected During power up firmware...

Page 14: ...11 PF12 PF13 PF14 PF15 PF16 PF17 PF18 PF19 PF20 PF4 PF5 PF6 PF7 PF8 PF9 PF10 F1 F 2 F5 F6 F7 F 8 F 9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F 3 F4 K L O P Q R S T U V W X Y Z M N A B C D E F G H...

Page 15: ...s to familiar routines The F A key can be used for alpha and symbol entry See the Customizing Keypad Inserts section in this chapter for details on customizing your keypad inserts Numeric Cursor Contr...

Page 16: ...ttach a PC AT keyboard at the side of the unit Do not use in a hazardous envi ronment Note You cannot use both keyboard ports on units that have more than one keyboard port USB Port USB Universal Seri...

Page 17: ...nel is not con nected A jumper can be used to switch between the VGA port and the LCD To use both a video display on the video port and the flat panel dis play you must enable Simultaneous Video only...

Page 18: ...o remove the front panel use a Phillips head screwdriver and remove the four screws located in the top and bottom corners refer to Figure 3 5 Bottom Panel The features on the bottom panel are listed b...

Page 19: ...T MOUNTING STUD 2 MOUNTING STUD 14 FRONT PANEL LID LATCH 2 on back VENT FILTER on bottom 1 0 0 1 2 0 V 3 A M A X 2 0 0 2 4 0 V 2 A M A X 5 0 6 0 H z Figure 3 7 Unit with DC Power Supply LID on top FAN...

Page 20: ...curs an explosion may result in a hazardous environment Fan and Filter The fan and filter located on the left side panel are cooling system components The filter is replaceable and can be removed for...

Page 21: ...000 FKA kit and front access to an externally mounted floppy drive with the 9000 FFK kit Warning To maintain a safe condition do not use an external keyboard or mouse or USB port devices when the unit...

Page 22: ...ng the four mount ing nuts as shown in Figure 3 9 Torque the nuts to 35 in lb 3 95 Newton Meters Figure 3 9 Floppy Drive Front Mounting Option Figure 3 10 shows an overhead view of the Front Floppy Ki...

Page 23: ...you must install the 9000 FKA kit The kit s keyboard cable connects to a PS 2 stacked mini din lo cated on the side of the unit The floppy drive cable connects to a port mounted in the internal floppy...

Page 24: ...the plate or the panel as shown 3 12 Torque the nuts to 35 in lb 3 95 Newton Meters Figure 3 12 Front Floppy and Keyboard Access Option Note The 3500 series supports one floppy drive If you want to us...

Page 25: ...necessary information to create a custom logo 3515 After you create a label remove the Xycom Automation label and place your custom logo label in the pocket Refer to Figure 3 13 for the dimensions an...

Page 26: ...C 26 Creating Custom Keypad Inserts 3512KPM 3515KPM only You can customize your keypad with keypad inserts Refer to Figure 3 15 and Figure 3 16 for insert dimensions and installation Figure 3 15 Keypa...

Page 27: ...Chapter Three Installation 27 Figure 3 16 Keypad Insert with Dimensions F1 F20 Figure 3 15 provides information on positioning keypad inserts...

Page 28: ...ollowing format Operating Systems Format DOS Diskette Windows 95 CD ROM Windows NT CD ROM If you want to install a new operating system or re install a current operating system re fer to the operating...

Page 29: ...2 Once the C netdrv path is specified type install 3 Follow the on screen instructions to complete installation If you install Windows 3 1 on your system Xycom Automation provides the Ethernet drivers...

Page 30: ...s Note If the Windows or Windows NT operat ing system is factory installed then touchscreen is set up on COM2 making this port unavailable Xycom Controller If the touchscreen is factory installed you...

Page 31: ...impresses a voltage across the conductive coatings When the touchscreen is pressed the circuit converts from analog to x and y digital coordinate positions and then passes the x and y codes to the ins...

Page 32: ...ONN JUMPERS Figure 3 18A Touchscreen controller card 4 Reconfigure jumpers J1 J9 Position A COM2 Position B PS 2 AUX Note all jumpers must be in the A or B po sition 5 Reinstall the touchscreen contro...

Page 33: ...er card see Figure 3 18B 1 39 40 A B J1 J2 J3 J4 J5 TOUCH SCREEN CONTROL CONN JUMPERS J7 J8 J9 2 Figure 3 18B Touchscreen controller card 4 Reconfigure jumpers J1 J9 Position A COM2 Position B PS 2 AU...

Page 34: ...These controllers function similarly However the following sections require attention to the type of controller installed Microtouch Controller If you need to recalibrate the touchscreen refer to the...

Page 35: ...l better utilize the display by stretching the information in an at tempt to fill the display Operating systems such as Microsoft Windows 3 X Windows 95 and Windows NT use display drivers to handle th...

Page 36: ...lity as shown in the Video Expansion Options table Note For further assistance call Xycom Automation technical support at 1 800 289 9266 Mounting Considerations This section describes issues you must...

Page 37: ...keyboard port access door must be closed and latched at all times to maintain a proper seal against water and dust Panel flatness and rigidity are important to maintain a proper panel seal If you are...

Page 38: ...d is 18 Awg 1 mm Observe the following practices Separate ground wires P E or Protective Earth from power wires at the point of entry to the enclosure To minimize the ground wire length within the enc...

Page 39: ...be in the same conduit with all communication cables Line Voltage Variation The unit s power supply is built to operate with output voltage ranges of 100 120 VAC and 200 240 VAC with an AC power suppl...

Page 40: ...power cable into the block plug be sure there is no exposed wire Trim the wire ends of the cable or cut a new cable if necessary Figure 3 20 Internal View of 3515 AC Power Connector 4 Insert the three...

Page 41: ...Absence of this bracket can allow a power connector to become disen gaged An explosion could result if this occurs in the presence of a haz ardous environment 1 Plug the completed cable into the syst...

Page 42: ...ing sure that the 3515 3512KPM enclosure is grounded through the power cable 6 On a system with an AC power supply attach the connector retainer bracket on a system with a DC power supply attach the a...

Page 43: ...t in Division 1 locations Note It is the customer s responsibility when adding additional cards that they meet operating conditions for Class I Division 2 hazardous locations It is the responsibility...

Page 44: ...hazardous environment Definitions The following Class and Division explanations are derived from Article 500 Sections 5 and 6 of the United States National Fire Protection Agency National Electric Cod...

Page 45: ...ures or sys tems or in case of abnormal operation of equipment Ignitable concentrations of Class I vapors or gasses are normally prevented by posi tive mechanical ventilation but which may become haza...

Page 46: ...e customer to ensure that the power switch selected for their installation has the correct hazardous locations rating for the location in which it is installed Cable Connections Division 2 hazardous l...

Page 47: ...openings closed at all times to avoid the accu mulation of foreign matter inside the workstation 3 Never subject the unit to any installation or service procedures unless power is re moved and the are...

Page 48: ...e create a subdirectory for the files and copy all the files on the disk into that subdirectory Enter the subdirectory and type kputil Using the Keypad Utility The keypad utility uses a menu bar and p...

Page 49: ...d to reprogram other units from a batch file The command keypad filename runs the keypad utility batch mode Filename is the file containing the new keypad macros The filename extension must be include...

Page 50: ...e macro set from memory and closes the file from which they came Save Copies the macro set from memory back into its original file The original file contents are overwritten Save As Creates a new file...

Page 51: ...they are entered Default is ASCII Click is not supported To select a key to define use the arrow keys to position the cursor on the desired key and press ENTER After you select a key the utility recor...

Page 52: ...s in Hex See the Codes section in this chapter for a complete code listing Hex Decimal toggles be tween displaying the scan codes in Hex and Decimal formats Insert toggles between insert and overtype...

Page 53: ...cription of Key Keyboard Equivalent Make Codes Break Codes Keyboard Equivalent Make Codes Break Codes PF1 A F21 14 05 F0 05 F0 14 A 1C F0 1C PF2 B F22 14 06 F0 06 F0 14 B 32 F0 32 PF3 C F23 14 04 F0 0...

Page 54: ...66 BACK SPACE 66 F0 66 1 1 16 F0 16 1 16 F0 16 2 2 1E F0 1E 2 1E F0 1E 3 3 26 F0 26 3 26 F0 26 4 4 25 F0 25 4 25 F0 25 5 5 2E F0 2E 5 2E F0 2E 6 6 36 F0 36 6 36 F0 36 7 7 3D F0 3D 7 3D F0 3D 8 8 3E F0...

Page 55: ...F31 F40 ALT F1 F10 END LEFT START and EXPLORE keys are only available for 3515KPM units Note If you make any changes to your keypad and want to set it back to the default settings open the pkm file f...

Page 56: ......

Page 57: ...ds up on heat sinks and cir cuitry an obstruction of heat dissipation could cause the unit to malfunction If dust reaches the electronic boards a short circuit could occur Check the connections to I O...

Page 58: ...xycom com Please note Xycom recommends frequent back ups of your hard drive especially before beginning any preventative maintenance procedures Fuse Replacement The unit has no accessible fuse Return...

Page 59: ...Hydrocarbons Partial solvents and severe stress cracking agents Avoid Detergents and Cleaners Mild soap solutions are compatible Strong alkaline materials should be avoided Esters Causes severe cryst...

Page 60: ...nts Aliphatics Hexane Heptane White Kerosene Mineral Spirits Petroleum Ethers 65 C boiling point Alcohols Methyl Isopropyl and Isobutyl 1 3 Denatured Alcohol Halogenated Hydrocarbons Freons TF TE Dete...

Page 61: ...00 MHz Pentium II processor 450 MHz Pentium II processor 500 MHz Pentium III processorf CPU mounting kitf 139966 001 139785 001 139797 001 139786 001 139787 001 139967 001 139968 001 SDRAM 32 MB 64 MB...

Page 62: ...0 289 9266 or 734 429 4971 Have the following informa tion ready Company name shipping and billing address Type of service desired product repair or product exchange Product model number part number q...

Page 63: ...with AHIP6 Note Only five slots are available if the optional Ethernet card is installed Mounting Panel Mount or 19 rack mount Flat Panels 12 1 TFT SVGA color display 800 x 600 3512KPM 15 TFT XGA colo...

Page 64: ...5 g maximum acceleration Shocka Operating Nonoperating 15g peak acceleration 11 msec duration 30g peak acceleration 11 msec duration a These values are with solid state hard drives and not rotating m...

Page 65: ...TFT INTERFACE BOARD SHARP 15 TFT LCD FLAT PANEL DC AC INVERTER DC OUT AC IN P1 HDD DC XX XXX HDD XXX HDD IDE1 ISA ISA ISA ISA PCI ISA or PCI TCTRL1 DC INPUT DRAM SOCKETS AHIPST ONLY TCTRL1 TCH1 PARCO...

Page 66: ...BOARD TFT INTERFACE BOARD SHARP 15 TFT LCD FLAT PANEL DC AC INVERTER DC OUT AC IN P1 HDD DC XX XXX HDD XXX HDD IDE1 ISA ISA ISA ISA PCI ISA or PCI TCTRL1 DC INPUT DRAM SOCKETS TCTRL1 TCH1 PARCOM2 VGA...

Page 67: ...ector is a standard PS 2 compatible connector Pin Signal 1A KB_DATA 2A NC 3A GND 4A 5VFUSE 5A KB_CLK 6A NC Aux Port Connector This PS 2 mini DIN connector allows you to attach a serial device Pin Sign...

Page 68: ...6 21A GND 9A PD 7 22A GND 10A PACK 23A GND 11A PBUSY 24A GND 12A PE 25A GND 13A SELECT Serial Port Connectors Serial ports RS 232 and RS 485 are supported on the AHIP6 boards Only one con nector can b...

Page 69: ...D2 16B NC 4B RTS2 17B NC 5B CTS2 18B NC 6B DSR2 19B NC 7B GND 20B DTR2 8B DCD2 21B NC 9B NC 22B RI2 10B NC 23B NC 11B PB_RESET 24B NC 12B NC 25B NC 13B NC Caution The COM2 port can be used only one at...

Page 70: ...or This connector is only available if the unit is ordered without the internal floppy since the floppy interface supports only one floppy option Pin Signal Pin Signal 1 5V 14 FSTEP 2 IDX 15 NC 3 FDS1...

Page 71: ...sure which instructions to use call Xy com Automation Customer Support at 800 289 9266 3515 TFT Flat Panel Display Sharp LQ150X1DG16 or Samsung LTM150XS T01 1 Turn off the power source 2 Using a small...

Page 72: ...andoffs 8 Disconnect the bulb connector from the inverter card 9 Gently lift the left side of the flat panel display and unscrew the two screws to disconnect the data interface connector 10 Turn the d...

Page 73: ...our screws holding the front panel to the display adapter plate 6 Remove the front panel and set it aside 7 Set the unit on the left side power panel face down 8 Disconnect the bulb connectors from th...

Page 74: ...t panel facing down and remove the four screws holding the front panel to the display adapter plate 6 Flip the unit over lift off the front panel and set it aside 7 Unscrew the four screws that attach...

Page 75: ...SE CLIP DISPLAY ASSEMBLY Figure D 4 Model LQ12S41 13 Insert the new bulb assembly and push in until the tab locks in place Note Xycom Automation recommends replacing both bulbs at the same time 14 Rep...

Page 76: ......

Page 77: ...mental Specifications 63 Ethernet drivers 29 Ethernet Drivers 29 Ethernet Port 17 Excessive Heat 39 Exhaust Fan 20 Exit 49 50 51 52 53 54 Expansion Slots 17 External Floppy Connector 70 External Hardw...

Page 78: ...omponents 12 System Power 38 System Status LEDs 13 15 Teach 51 52 Technical Specifications 63 Testing 9 testing diagnostic 9 TFT flat panel 7 13 15 touch screen calibrating 34 touchscreen5 7 13 15 17...

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