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975-0289-01-01

xiii

Important Safety Instructions

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v

Safety Information  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vi
Precautions When Working With Batteries   - - - - - - - - - - - - - - - - - - - - - - - - - - - -  viii
Precautions for Using Rechargeable Appliances  - - - - - - - - - - - - - - - - - - - - - - - - - - ix
FCC Information to the User  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -x
Power Down Procedure   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi

1 Introduction

Features and Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5

Softwired Generator Applications (Plug-and-go) - - - - - - - - - - - - - - - - - - - - - - 1–5
Hardwired Permanent Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6

Utility Backup Applications  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6
Solar Applications   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–7
Wind Applications   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8
Combination Applications  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9

Planning Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
Tools Required- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
Hardware / Materials Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
Environmental Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4
Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5
Renewable Energy (RE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8

Solar Panels   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8
Wind   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8
Solar and Wind Combination  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–9

3 Installation

Installation Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–1
Assembling the Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2

Preparing the Battery Bank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Connecting the Battery Bank to the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - 3–6

Contents

975-0289-01-01(PowerHub_1800_IG).book Page xiii Thursday, June 4, 2015 9:49 AM

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Summary of Contents for PH1800-GFP

Page 1: ...PowerHub 1800 Installation Guide PH1800 GFP 975 0289 01 01 PowerHub_1800_IG book Page 1 Thursday June 4 2015 9 49 AM ...

Page 2: ...975 0289 01 01 PowerHub_1800_IG book Page 2 Thursday June 4 2015 9 49 AM ...

Page 3: ...PowerHub 1800 Installation Guide 975 0289 01 01 PowerHub_1800_IG book Page i Thursday June 4 2015 9 49 AM ...

Page 4: ...NTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND C REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUARANTEED APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS P...

Page 5: ...e who needs to plan for and install the PowerHub 1800 Permanent installations should be done by certified technicians or electricians Installers should have adequate knowledge of national and local electric code to ensure code compliance by inspection from the local electric authority Organization This Guide is organized into three chapters and one appendix Chapter 1 describes the features and fun...

Page 6: ... French version of the document part number 975 0290 01 01 and a Spanish version part number 975 0288 03 01 are available at www xantrex com Abbreviation or Acronym Definition A Amps AC Alternating Current DC Direct Current ft lbs Foot pounds a measure of torque kW Kilowatts 1000 watts LED Light Emitting Diode Nm Newton meters a measurement of torque PV Photovoltaic RE Renewable Energy Vac Volts A...

Page 7: ... result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially ha...

Page 8: ...lt in a risk of fire electric shock or injury to persons 5 To avoid a risk of fire and electric shock make sure that all of the installation wiring is in good condition and that wire is not undersized Do not operate the PowerHub with damaged or substandard wiring 6 Do not operate the PowerHub if it has received a sharp blow been dropped or otherwise damaged in any way If the PowerHub is damaged se...

Page 9: ... serious injury WARNING LIMITATION ON USE The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices Failure to follow these instructions can result in death or serious injury Figure i Basic Safety No No No No Do not plug input cord into output socket Do not pry Do not insert objects into the socket See Limitation On Use 975 0289 01 01 P...

Page 10: ...ure that nothing is blocking the air vents on the back of the enclosure 7 Never smoke or allow a spark or flame near the batteries 8 Use caution to reduce the risk of dropping a metal tool on the batteries It could spark or short circuit the battery or other electrical parts and could cause an explosion 9 Remove all personal metal items like rings bracelets and watches when working with batteries ...

Page 11: ...s plugged into an AC receptacle and produces a low voltage charging output Some chargers for small rechargeable batteries can be damaged if connected to the PowerHub Do not use the following with the PowerHub Small battery operated appliances like flashlights razors and night lights that can be plugged directly into an AC receptacle to recharge Some chargers for battery packs used in power hand to...

Page 12: ...nications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the ...

Page 13: ...wn Procedure for Softwired Installations Disconnect Loads Press ON OFF Switch to turn OFF Inverter Charger Disconnect the PowerHub from the generator and turn the generator OFF Disconnect the Battery Box es from the Inverter 1 2 3 4 OFF 975 0289 01 01 PowerHub_1800_IG book Page xi Thursday June 4 2015 9 49 AM ...

Page 14: ...allations 1 2 3 6 4 5 Disconnect any loads directly connected to the front panel of the PowerHub Press ON OFF Switch to turn OFF Inverter Charger Disconnect the Utility power by opening the AC input circuit breaker in the main panel Disconnect the Battery Box es from the Inverter Disconnect Loads connected to the PowerHub through AC Distribution Panel Sub panel by opening the Inverter Output Circu...

Page 15: ...6 Utility Backup Applications 1 6 Solar Applications 1 7 Wind Applications 1 8 Combination Applications 1 9 2 Planning Planning Overview 2 2 Tools Required 2 3 Hardware Materials Required 2 3 Environmental Requirements 2 3 Dimensions 2 4 Batteries 2 5 Renewable Energy RE 2 8 Solar Panels 2 8 Wind 2 8 Solar and Wind Combination 2 9 3 Installation Installation Overview 3 1 Assembling the Components ...

Page 16: ...ar Panel Maximum 400 W 3 16 DC Wiring with Ground Fault Protection Renewable Energy Solar Array Maximum 1000 W 3 17 DC Wiring Renewable Energy Wind Maximum 1000 W 3 18 Replacing the Top Cover 3 19 Double check 3 19 Power Up Procedure 3 20 Power Down Procedure 3 22 Ground Fault Protection 3 24 Replacing the Ground Fault Protection Fuse 3 24 A Specifications Electrical Specifications A 2 Physical Sp...

Page 17: ...y Cabling for Two Batteries 3 5 Figure 3 5 Connecting the Battery Bank to the Inverter 3 6 Figure 3 6 Connecting Two Battery Boxes to the Inverter 3 7 Figure 3 7 Replacing the Top to the Battery Box 3 8 Figure 3 8 Plug n Go Wiring Softwired 3 9 Figure 3 9 Terminal Access for Hardwiring 3 11 Figure 3 10 Removing the AC Cord 3 12 Figure 3 11 Preparing the Knockouts 3 13 Figure 3 12 Connecting the AC...

Page 18: ...ftwired Installations 3 22 Figure 3 21 Power Down Procedure for Hardwired Installations 3 23 Figure 3 22 Replacing Ground Fault Protection Fuse 3 25 Figure A 1 Three Stage Charging Process A 4 975 0289 01 01 PowerHub_1800_IG book Page xvi Thursday June 4 2015 9 49 AM ...

Page 19: ...pecifications for the Inverter A 2 Table A 2 Electrical Specifications for the Battery Box A 2 Table A 3 Physical Specifications of the Inverter A 3 Table A 4 Physical Specifications of the Battery Box A 3 Table A 5 40 amp Charging Profile A 5 Table A 6 10 amp Charging Profile A 6 Tables 975 0289 01 01 PowerHub_1800_IG book Page i Thursday June 4 2015 9 49 AM ...

Page 20: ...ii 975 0289 01 01 PowerHub_1800_IG book Page ii Thursday June 4 2015 9 49 AM ...

Page 21: ...1 Introduction Chapter 1 describes the features and functions of the PowerHub 1800 Figure 1 1 The PowerHub 1800 975 0289 01 01 PowerHub_1800_IG book Page 1 Thursday June 4 2015 9 49 AM ...

Page 22: ...teries when an AC source generator or utility grid is available Run time on batteries will vary depending on the size of the loads using the power Figure 1 2 PowerHub 1800 Components PowerHub 1800 Installation Guide and User s Guide 1800 W Inverter Charger Battery Box AccessoryPlate for Hardwired Installations Includes 1800 W modified sine wave inverter 40 A charger Seven 20 amp 32 Vdc Regulatory ...

Page 23: ...the Battery Box one on each side Two pairs of DC input terminals for renewable energy connections one 32 A input terminal and one 80 A input terminal External inputs to these terminals must be externally regulated Solar panels must use charge controllers and wind turbines must be self regulated The 32 A terminals can be used for 12 Vdc input up to 400 W maximum The 80 A terminals can be used for 1...

Page 24: ...lar and wind renewable energy inputs a 32 A and an 80 A See Figure 3 9 on page 3 11 for a detailed illustration of the Input Output and ground terminals Regulatory This system complies with CSA 107 1 01 and UL1741and is certified for a permanent installation that is compliant with national electrical codes 975 0289 01 01 PowerHub_1800_IG book Page 4 Thursday June 4 2015 9 49 AM ...

Page 25: ...o portable generators in non permanent installations For fixed permanent installations use electrical code compliant wiring methods Important The total amount of output power available to power the loads is 1440 watts due to the 15 A supplementary protector which protects the circuitry Figure 1 4 Softwired Utility or Generator Applications 120 Vac Outlet Important The combination of loads cannot e...

Page 26: ... knowledge of national and local code to ensure the installation passes inspection by the local electric authority Figure 1 5 Hardwired Utility Applications Example only Actual installation may vary Important The combination of loads cannot exceed 1440 W Run times will depend on the amp hour rating of the batteries AC Distribution Panel Sub Panel Main AC Panel 120 Vac Outlets AC IN AC OUT 975 0289...

Page 27: ...lectrical codes Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority Figure 1 6 Hardwired Solar Applications Example only Actual installation may vary AC Distribution Panel Sub Panel DC Disconnect recommended Charge Controller required C60 shown as example only Solar Panel s DC IN AC OUT Important The comb...

Page 28: ...es Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority Figure 1 7 Hardwired Wind Applications Wind Turbine AC OUT DC IN AC Distribution Panel Sub Panel DC Disconnect recommended Important The combination of loads cannot exceed 1440 W Run times will depend on the amp hour rating of the batteries Example on...

Page 29: ... by the local electric authority Figure 1 8 Hardwired Combination Applications Wind Turbine Must have its own charger controller DC IN AC OUT AC IN AC Distribution Panel Sub Panel Solar Panel s and Charge Controller s Main AC Distribution Panel DC IN DC Disconnects recommended Important The combination of loads cannot exceed 1440 W Run times will depend on the amp hour rating of the batteries Exam...

Page 30: ...1 10 975 0289 01 01 PowerHub_1800_IG book Page 10 Thursday June 4 2015 9 49 AM ...

Page 31: ...2 Planning Chapter 2 contains information on planning the installation of this equipment 975 0289 01 01 PowerHub_1800_IG book Page 1 Thursday June 4 2015 9 49 AM ...

Page 32: ...s provided with all the equipment 6 Review all material provided with the batteries 7 Review any material related to the installation of the renewable energy components 8 Collect all necessary tools and materials for the installation 9 Prepare the location for the installation and position the components Important This unit is intended as an entry level inverter charger backup system To use it as ...

Page 33: ... to be determined by the location of the installation See Table 3 1 on page 3 11 Conduits and appropriate fittings for wire runs e g wire nuts Breaker panels 15 A circuit breakers and appropriately sized DC disconnects Wire connectors and crimp tool for the wind and solar DC cables Environmental Requirements Ventilation Ensure the environment where the PowerHub is to be installed is properly venti...

Page 34: ...leave adequate space for access if the unit is to be hardwired 12 may not be adequate IMPORTANT The Powerhub should be mounted on concrete floors or on floors designed to support a minimum load of 100 pounds per square foot Front 22 55 88 cm Recommended Minimum Required Floor Space 22 55 88 cm x 33 84 cm Back 29 73 7 cm 20 5 52 7 cm 12 Clearance 8 Clearance Equipment Footprint 33 84 cm 975 0289 01...

Page 35: ...e 12 W 6 75 D 9 H including terminal posts Terminal Location Top required Terminal Type L type or screw in terminal Important The PowerHub 1800 is designed to be permanently connected to a small 12 volt battery bank Do not operate this equipment without connecting a battery or battery bank WARNING ELECTRIC SHOCK HAZARD Do not use terminal adaptors in the battery box they may short circuit the batt...

Page 36: ... if types sizes or age of batteries are not identical NOTICE EQUIPMENT DAMAGE Keep the weight of the batteries in mind when installing dual battery boxes Ensure the structure floor where the battery boxes are to be installed is strong enough to support the additional weight Do not try to move the system once batteries have been installed as damage could occur to the enclosure Failure to follow the...

Page 37: ...nd may vary based on model brand of appliance Run Time PowerHub 2 battery boxesc hours c Operating times assume a fully charged 400 Ah battery bank and may vary based on model brand of appliance Cordless telephone stand by 5 396 0 792 0 Home security system 5 396 0 792 0 Clock Radio 8 217 8 435 6 Inkjet Printer 8 217 8 435 6 Stereo 14 145 0 290 4 Fireplace fan 20 64 35 128 7 Laptop computer 20 64 ...

Page 38: ...oltaic solar panels that meet the following requirements 12 V solar panels up to 400 W maximum on 32 A DC input terminal or 1000 W maximum on 80 A DC input terminal Solar panels require additional equipment such as charge controllers or possibly a DC combiner box A DC disconnect switch is recommended Solar panels may require additional structural support for code compliance Be sure to consult loca...

Page 39: ...__ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ ___________________________________________...

Page 40: ...___________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ _____________________________________________________...

Page 41: ...ardwired close utility input breaker or b if softwired plug AC cord into generator 7 If hardwired close the disconnect in the AC Distribution Panel to feed hardwired outlets 8 Turn on power to the PowerHub 9 Plug in the desired AC appliances DANGER ELECTRICAL SHOCK AND FIRE HAZARDS All wiring should be done by qualified personnel to ensure compliance with all applicable installation codes and regu...

Page 42: ... on which side of the inverter box the Battery Box will be placed and locate the four 6 32 mounting screws on that side s of the inverter These screws can be identified by the small ring of bare metal around them 2 Loosen these screws just enough to allow the keyhole slots on the side of the battery Box to slip over the top of them Do NOT remove these screws completely Inverter Side View Mounting ...

Page 43: ...he screw interlocks with the top of the keyhole slot inside the Battery Box Also ensure that the washers on the mounting screws end up on the inside of the battery box and not between the battery box and the inverter Continued from Figure 3 1 3 Locate the four keyhole shaped slots on the side of the battery box that is to be attached to the inverter Battery Box Side View Important Attaching the ba...

Page 44: ...nverter If using one battery These cables are connected to the Anderson Plugs in the front panel of the battery box If using two batteries see Figure 3 6 for additional cabling instructions Split Washer Cable from Battery Box Battery Terminal Cable Connection Order Hex Nut DISCONNECT FIRST Positive red Cable from the Battery Box to the Inverter DISCONNECT LAST Negative black Cable from the Battery...

Page 45: ...portant When disconnecting batteries ensure all incoming power has been disconnected Then remove the Positive red cable FIRST and the negative black cable LAST CONNECT SECOND Positive red Cable from the Battery Box to the Inverter CONNECT FIRST Negative black Cable from the Battery Box to the Inverter DISCONNECT FIRST Positive red Cable from the Battery Box to the Inverter DISCONNECT LAST Negative...

Page 46: ...AGE Double check the cabling of the batteries to ensure proper polarity BEFORE connecting the battery box to the inverter Damage caused to the inverter due to improper battery cabling is not covered by the limited warranty Failure to follow these instructions can result in inverter damage Figure 3 5 Connecting the Battery Bank to the Inverter Insert the Anderson connectors into the Battery Connect...

Page 47: ...d Battery box over the top of the fuses in the front of the second battery box 5 If the unit is going to be softwired connect the Anderson cables to the inverter as shown in Figure 3 5 on page 3 6 6 If the unit is going to be hardwired make the AC IN and AC OUT connections prior to connecting the Anderson Connectors to the inverter Figure 3 6 Connecting Two Battery Boxes to the Inverter WARNING EL...

Page 48: ... Phillips screws in the plastic bag provided to secure the top in place Torque to 1 3 nm 11 5 in lb 2 Align the screw holes from the top to the enclosure Repeat this procedure for the second battery box if used To close the front panel on the battery box Gently push the lip on the front panel under the lip on the top of the battery box enclosure Lift the front panel into place 4 Remove the knockou...

Page 49: ...cord is intended to allow connection to portable generators in non permanent installations For fixed permanent installations use electrical code compliant wiring methods See Permanent Wiring Hardwiring on page 3 10 for instructions Figure 3 8 Plug n Go Wiring Softwired 120 Vac Outlet only AC Generator Important The combination of loads cannot exceed 1440 W 975 0289 01 01 PowerHub_1800_IG book Page...

Page 50: ... a person with adequate knowledge of electrical and building code requirements Failure to follow safe installation practices could result in a significant and possibly lethal shock hazard Failure to follow these instructions can result in death or serious injury 975 0289 01 01 PowerHub_1800_IG book Page 10 Thursday June 4 2015 9 49 AM ...

Page 51: ...on 20 3 Nm 180 in lbs Remove the 5 6 32 Phillips screws on the top of the inverter Lift off the panel to expose the terminals Wiring Terminals Enlargement BEFORE REMOVING INVERTER COVER Check to ensure the AC Indicator LED is NOT illuminated and that there are absolutely no sources of power connected to the PowerHub AC Indicator LED Once hardwiring is complete 120 Vac power will be available at th...

Page 52: ...WG Figure 3 10 Removing the AC Cord Table 3 1 Recommended Wire Gauges for Input and Output Terminals Terminal Acceptable Wire Gauge Torque to 1 Locate the AC wiring from the cord and loosen the screws on the Ground Line 1 L1 and Neutral terminals 2 Remove the 3 6 32 Phillips screws on the AC cord access plate and remove the plate along with the cord Proceed to Figure 3 11 975 0289 01 01 PowerHub_1...

Page 53: ...y Sources IMPORTANT Be sure to install approved conduit and strain relief in the knockout holes to protect the wiring from being damaged by any sharp edges along the hole openings If installing AC from a generator see Figure 3 12 Connecting the AC Input and Output from a Generator on page 3 14 6 Proceed to wiring instructions If installing AC from a utility grid see Figure 3 13 Connecting the AC I...

Page 54: ... have one Connect the PowerHub to a 15 A circuit breaker in the AC Distribution Panel This AC Distribution Panel may not be fed with any other AC sources Torque Neutral and Line terminals to 1 3 nm 11 5 in lbs Torque Ground terminal to 1 8 nm 16 0 in lbs Torque Neutral and Line terminals to 1 3 nm 11 5 in lbs Torque Ground terminal to 1 8 nm 16 0 in lbs 975 0289 01 01 PowerHub_1800_IG book Page 14...

Page 55: ...to 1 8 nm 16 0 in lbs Connect the PowerHub to a 15 A circuit breaker in the AC Distribution Panel This AC Distribution Panel may not be fed with any other AC sources Torque Neutral and Line terminals to 1 3 nm 11 5 in lbs Torque Ground terminal to 1 8 nm 16 0 in lbs Connect the PowerHub to a 15 A circuit breaker in the Main AC Distribution Panel 975 0289 01 01 PowerHub_1800_IG book Page 15 Thursda...

Page 56: ... requirements Be sure to consult your local electric authority for additional requirements Figure 3 14 Connecting the DC Input Renewable Energy Solar Panel Example only Actual installation may vary Torque Neutral and Line terminals to 1 3 nm 11 5 in lbs Torque Ground terminal to 1 8 nm 16 0 in lbs Torque Positive Negative and Ground terminals to 20 3 nm 180 in lbs 975 0289 01 01 PowerHub_1800_IG b...

Page 57: ...ctric authority for additional requirements Figure 3 15 Connecting the DC Input Renewable Energy Solar Array Example only Actual installation may vary Example only Consult the PV Manufacturer for specific wiring requirements of Solar Arrays Torque Neutral and Line terminals to 1 3 nm 11 5 in lbs Torque Ground terminal to 1 8 nm 16 0 in lbs Torque Positive Negative and Ground terminals to 20 3 nm 1...

Page 58: ...igure 3 16 Connecting the DC Input Renewable Energy Wind Example only Actual installation may vary Torque Positive Negative and Ground terminals to 20 3 nm 180 in lbs IMPORTANT The wind generator needs its own charge controller to properly charge batteries Consult wind turbine manufacturer for specific wiring instructions Torque Neutral and Line terminals to 1 3 nm 11 5 in lbs Torque Ground termin...

Page 59: ... the solar panels wired properly Are the wind generators cabled properly Are the appropriate disconnects circuit breakers etc in place Is all the wiring and cabling in undamaged condition Figure 3 17 Replacing the Top Cover on the Inverter 1 Place the top cover back on the inverter and align the holes 2 Replace the 5 6 32 Phillips screws on the top of the inverter 3 Torque to 1 3 nm 11 5 in lbs 97...

Page 60: ...re for Softwired Installations Connect the Loads Press ON OFF Switch to turn ON Inverter Charger Connect the PowerHub to the generator and turn the generator ON if required Connect the Battery Box es to the Inverter 1 2 3 4 AC Generator 120 Vac Outlet 975 0289 01 01 PowerHub_1800_IG book Page 20 Thursday June 4 2015 9 49 AM ...

Page 61: ...AC Input Open Inverter Output breaker Apply DC Input power by closing the DC Disconnect Input Breaker or disconnect from the Renewable Energy inputs Apply Utility power if available from the Main AC Distribution Panel by closing the Main AC Input Circuit Breaker Connect the Loads 6 6 Apply power to the AC outlets by close the AC output breaker in the AC Distribution Panel to the connected outlets ...

Page 62: ...er Down Procedure for Softwired Installations Disconnect Loads Press ON OFF Switch to turn OFF Inverter Charger Disconnect the PowerHub from the generator and turn the generator OFF Disconnect the Battery Box es from the Inverter 1 2 3 4 OFF 975 0289 01 01 PowerHub_1800_IG book Page 22 Thursday June 4 2015 9 49 AM ...

Page 63: ...ired Installations 1 2 3 6 4 5 Disconnect any loads directly connected to the front panel of the PowerHub Press ON OFF Switch to turn OFF Inverter Charger Disconnect the Utility power by opening the AC input circuit breaker in the main panel Disconnect the Battery Box es from the Inverter Disconnect Loads connected to the PowerHub through AC Distribution Panel Sub panel by opening the Inverter Out...

Page 64: ...between the PV array and earth ground or when the system has been installed with faulty DC wiring Before replacing the fuse it is important to have qualified service personnel such as a certified electrician or technician to determine the cause of the ground fault DANGER ELECTRICAL SHOCK AND FIRE HAZARDS All wiring should be done by qualified personnel to ensure compliance with all applicable inst...

Page 65: ... slow blow or equivalent 5 Return the fuse holder with the new fuse back into the receptacle and using a slot blade screwdriver carefully push the fuse cap while turning it clockwise a quarter turn only 6 Replace the panel on the top of the inverter and tighten all five screws securely Figure 3 22 Replacing Ground Fault Protection Fuse Remove the 5 6 32 Phillips screws on the top of the inverter L...

Page 66: ...3 26 975 0289 01 01 PowerHub_1800_IG book Page 26 Thursday June 4 2015 9 49 AM ...

Page 67: ...A Specifications Appendix A provides electrical and physical specifications for the PowerHub 1800 975 0289 01 01 PowerHub_1800_IG book Page 1 Thursday June 4 2015 9 49 AM ...

Page 68: ...ac Low Battery Cutout 10 5 Vdc with 240 W load and 11 0 V with 240 W load High Battery Cutout 15 0 Vdc Transfer Relay Rating 20 A Transfer Time AC to Inverter 40 ms AC Qualification Time 20 seconds Protection Five 20 A 32 Vdc fuses protecting the 80A 1000 W DC input terminal Two 20 A 32 Vdc fuses protecting 32A 400 W DC input terminal One 15 Aac supplemental protector One 1 A 250 Vac fuse for syst...

Page 69: ...orption Stage the constant voltage mode is limited to 14 2 Vdc The current will drop as batteries voltage rises Upon dropping to 4 A the unit will transition to the Float charge This stage will not exceed 4 hours maximum Table A 3 Physical Specifications of the Inverter Parameter PowerHub 1800 Dimensions H x W x L 14 75 8 0 16 0 37 5 cm 20 cm 41 cm Weight 28 6 lb 13 0 kg Operating Temperature 0 C ...

Page 70: ...oltage drops below 12 5 Vdc the unit will start a new Bulk stage Figure A 1 Three Stage Charging Process Voltage Bulk Stage Absorption Stage Float Stage Standby Stop Mode Current Maximum Charge Amps Setting 14 2 Vdc 13 7 Vdc 40 A or 10 A 4 A 12 5 Vdc Time 4 A 12 5 Vdc Time 6 A If the current rises to 6A during the Float period the Charger will start the whole cycle back at the Bulk Stage 4 hours M...

Page 71: ...t 500 W 4 A Bulk Mode 40 A Absorption Mode 14 2 Vdc 4 hours maximum Float Mode 13 7 Vdc 8 hours Switches from Absorption to Float Mode 4 A Switches from Float Mode back to Bulk Mode within the 8 hour limit if the Float current increases to 6 A 6 A Standby Mode Off Mode 12 5 Vdc Estimated charging time 8 hours based on a single battery box with two 100 Ah 12 Vdc batteries and no other DC charging s...

Page 72: ...em Table A 6 10 amp Charging Profile Parameter Name Default Value Charger Setting 10 A Maximum Bypass Current 1200 W 10 A Bulk Mode 10 A Absorption Mode 14 2 Vdc 4 hours maximum Float Mode 13 7 Vdc 8 hours Switches from Absorption to Float Mode 4 A Switches from Float Mode back to Bulk Mode within the 8 hour limit if the Float current increases to 6 A 6 A Standby Mode Off Mode 12 5 Vdc Estimated c...

Page 73: ...ion 2 3 F Factory installed AC Cord 3 12 FCC information to the user x first aid ix Function 1 2 G ground fault protection 3 24 Ground Terminals 1 4 H Hardware 2 3 Hardwired Permanent Applications 1 6 I Input Output Terminals 1 3 Inverter Features 1 3 K Knockouts 3 12 P power tools battery operated ix Purpose 1 2 R Regulatory 1 4 renewable energy 2 8 Renewable Energy Input 1 3 S safety instruction...

Page 74: ...2 975 0289 01 01 PowerHub_1800_IG book Page 2 Thursday June 4 2015 9 49 AM ...

Page 75: ...975 0289 01 01 PowerHub_1800_IG book Page 3 Thursday June 4 2015 9 49 AM ...

Page 76: ...chneider Electric Solar Inverters USA Inc 1 800 670 0707 1 408 987 6030 www xantrex com 975 0289 01 01 Revision D Printed in China 975 0289 01 01 PowerHub_1800_IG book Page 4 Thursday June 4 2015 9 49 AM ...

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