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Woodstock Shop Fox W1805, Owner'S Manual

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Woodstock Shop Fox W1805 Owner'S Manual Download Page 6

-4-

Model W1805 (For Machines Mfd. Since 7/15)

IN

TR

O

DU

CT

IO

N

Shipping Dimensions

Shipping Crate Size .................................................................................... 42" W x 30" L x 64" H

Shipping Weight ........................................................................................................539 Lbs.

Electrical

Switch ......................................................................................................... Magnetic Switch

Cord Length ................................................................................................................. 9 ft.

Cord Gauge ............................................................................................................ 14 gauge

Recommended Circuit Size at 220V .................................................................................15 amp

Recommended Circuit Size at 110V .................................................................................15 amp

Recommended Plug Type for 220V ..................................................................................... 6-15

Recommended Plug Type for 110V ..................................................................................... 5-15

Other

Number of Dust Ports ......................................................................................................... 1

Dust Port Size ................................................................................................................. 4"

Approximate Assembly Time ......................................................................................15 Minutes

Warranty .................................................................................................................. 2 Year

Country of Origin ....................................................................................................... Taiwan

Machine Highlights

Dual pneumatic clamps for lightning-fast workpiece loading/unloading

1HP, 110V/220V, Motor (prewired 220V)

Included 1", 1

1

⁄

2

", 2", and 2

1

⁄

2

" dovetail templates

Micro-adjustable cutter controls for precision-fit dovetails

Handles workpieces as large as 2

3

⁄

8

"H x 16

1

⁄

2

"W x 59"L

Once setup, can create a dovetail joined box in under 40 seconds!

Model W1805 Machine Specifications, Page 2 of 2

Summary of Contents for Shop Fox W1805

Page 1: ...rt shopfox biz COPYRIGHT JULY 2007 BY WOODSTOCK INTERNATIONAL INC REVISED APRIL 2020 JL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTO...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...sion Cords 10 SETUP 11 Unpacking 11 Inventory 11 Machine Placement 12 Cleaning Machine 12 Lifting Moving 13 Mounting to Shop Floor 14 Assembly 14 Dust Collection 14 Air Connection 15 Test Run 16 OPERA...

Page 4: ...peration maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3...

Page 5: ...ess 13 32 Maximum Workpiece Size 161 2 W x 59 L Minimum Workpiece Size 23 8 W x 77 8 L Spindle Bit Information Number of Spindles 1 Spindle Speed 18 500 RPM Dovetail Shank Diameter 1 2 12mm Dovetail B...

Page 6: ...ug Type for 110V 5 15 Other Number of Dust Ports 1 Dust Port Size 4 Approximate Assembly Time 15 Minutes Warranty 2 Year Country of Origin Taiwan Machine Highlights Dual pneumatic clamps for lightning...

Page 7: ...ntrols Features Lifting Eye Bolt Lifting Eye Bolt Vertical Fence Vertical Clamps Clamp Activation Handles Magnetic Switch Horizontal Clamps Horizontal Fence Clamp Activation Handles Air Supply Unit He...

Page 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 9: ...e accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 10: ...l chips may be ejected from the machine Operator and bystanders MUST wear ANSI approved safety glasses to prevent eye injuries CUTTER STARTING POSITION Starting the machine with the cutter against a w...

Page 11: ...s that might operate at one time during normal operations Full Load Current Rating at 220V 5 Amps Full Load Current Rating at 110V 10 Amps The machine must be properly set up before it is safe to oper...

Page 12: ...ng receptacle see Figure that is properly installed and grounded in accordance with all local codes and ordinances For 110V Connection Must be Rewired We do not recommend using an extension cord with...

Page 13: ...ts out to inventory them Note If you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain compone...

Page 14: ...remely well but it will take a little time to clean Be patient and do a thorough job cleaning your machine The time you spend doing this now will give you a better appreciation for the proper care of...

Page 15: ...ure 4 so it can be removed for placement 2 Connect the lifting straps to the eye bolts using shackles as shown in Figure 5 3 Lift the machine and place it in your desired location 4 Remove the forklif...

Page 16: ...hine at a later point Figure 6 Typical lag shield anchor and lag bolt Figure 7 Typical anchor stud To assemble the dovetail machine attach the dust hose to the guard as shown in Figure 8 Assembly Figu...

Page 17: ...f the filter to the other side to put it in plug mode 2 Check the air pressure reading on the gauge The correct setting is 40 psi If the setting is correct skip to Step 4 If the setting is not correct...

Page 18: ...ises or vibrations before operating the machine further Always disconnect the machine from power before investigating or correcting potential problems 6 Turn the machine OFF 7 Push the STOP button in...

Page 19: ...iar operations Above all your safety should come first Always wear safety glasses when oper ating this machine Failure to comply may result in serious personal injury DO NOT investigate problems or ad...

Page 20: ...ht of drawer The dovetail machine includes a 4 sided template with the following sizes 1 11 2 2 and 21 2 To achieve perfect dovetail spacing from edge to edge the stock width should be a multiple of t...

Page 21: ...the bottom of all four pieces This placement ensures that the dado will end up in the first socket and will not be visible when the drawer is assembled Figure 16 shows the ideal dado placement for ea...

Page 22: ...setup the machine and have achieved satisfactory dovetail joints on your test workpieces The setup procedures that follow refer to the drawer pieces by their position during cutting To avoid confusio...

Page 23: ...away from immediate operator view the top edge of the indicator plate mirrors the position of the tracer pin along the template bar to help the operator when cutting Each indicator plate has two patt...

Page 24: ...or both the horizontal and vertical workpieces see Figure 24 These fences are cut into during operation to reduce tear out The fences should be set so that the dovetails are evenly distributed across...

Page 25: ...vertical fence scale and move the vertical workpiece out of the way 7 Align the right hand edge of the vertical fence with the same position on the scale from the previous step then lock the vertical...

Page 26: ...maximizing the cutter height is preferred in most situations To set the cutter height do these steps 1 DISCONNECT MACHINE FROM POWER 2 Place the horizontal workpiece on the horizontal table against th...

Page 27: ...nce 4 Connect the spring to the headstock 5 Move the headstock just to the right of the workpiece and put the tracer pin in the out position on the template 6 Stand to the right hand side of the machi...

Page 28: ...the tail thickness so that when the joint is assembled the tails are flush with the pins Figure 40 Cutter aligned with pencil line at the bottom of the workpiece Cutting edge rotated to maximum point...

Page 29: ...orkpiece in position on the machine then clamp the horizontal workpiece in place against the vertical workpiece 4 Move the cutter to the right of the horizontal workpiece and make sure the tracer pin...

Page 30: ...5 Connect the machine to the power source 6 Make the test cut as described below but read all of the steps before starting so you do not have to stop after you begin cutting a Start the cut on the le...

Page 31: ...Figure 45 To adjust the cutter do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove the guard 3 Use a 4mm hex wrench to loosen the two set screws on the spindle just enough to rotate the cutterhea...

Page 32: ...s can be kept rust free with regular applications of a quality metal protectant lubricant Cleaning Daily Maintenance 8 Hours Check tighten cutter set screws Clean debris sawdust from clamps to ensure...

Page 33: ...ced Dull cutters can be resharpened by a professional but cutters are inexpensive and easily replaced Tools Needed Qty Hex Wrench 4mm 1 To replace the cutter do these steps 1 DISCONNECT MACHINE FROM P...

Page 34: ...kwise to loosen the belt 6 Slide the belt over the top of the spindle shaft and off of the motor pulley 7 Reinstall and tension the new belt 8 Replace the dust plug and tighten the motor mount cap scr...

Page 35: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 36: ...C SWITCH ASSEMBLY A B AMP RA 20 RESET 96 98 1 2 T1 2 T3 6 8 3 4 T2 4 L1 1 L3 5 7 L2 3 5 6 95 12 15 18 OFF Disconnect power before servicing electrical components Electrical shock causes serious person...

Page 37: ...ing however always use the diagram on the inside of junction box cover when rewiring your motor If your cutter rotates in the wrong direction wire it for counterclockwise CCW rotation CW Rotation for...

Page 38: ...pitch resins 2 Decrease feed rate 3 Tighten repair replace 4 Replace bad belt and re tension see Page 32 5 Correct motor wiring connections 6 Test for good contacts correct the wiring 7 Test by rotati...

Page 39: ...iece with emphasis on keeping it square before and during clamping 2 Cut new workpieces with emphasis on squaring up all the boards Page 18 Check the saw or tech nique used to cut the boards to ensure...

Page 40: ...38 Model W1805 For Machines Mfd Since 7 15 PARTS 108 110 107 111 112 113 109 132 131 130 102 101 105 106 103 103 104 104 127 128 129 120 121 122 123 124 115 116 117 118 119 114 126 125 PARTS Table...

Page 41: ...AT WASHER 8MM 122 X1805122 BUFFER PAD 107 X1805107 BUFFER PAD 123 X1805123 FLAT WASHER 6MM 108 X1805108 CAP SCREW M8 1 25 X 30 124 X1805124 CAP SCREW M6 1 X 20 109 X1805109 LOCK WASHER 8MM 125 X180512...

Page 42: ...4 214A 205 204 202 201 203 262 262 261 260 260 1 260 2 259 255 254 256 257 231 232 238 239 237 236 234 235 233 240 241 226 229 228 227 225 224 244 242 209 245 222 221 220 223 247 248 253 246 243 249 2...

Page 43: ...DJUSTMENT SCREW 216 X1805216 SET SCREW M5 8 X 5 247 X1805247 PLASTIC PLUG 22MM 217 X1805217 COMPRESSION SPRING AK 6005 248 X1805248 HEX BOLT M8 1 25 X 16 218 X1805218 BALL BEARING 6005 249 X1805249 CA...

Page 44: ...340 341 339 335 305 305 332 311 334 330 329 328 331 321 319 320 324 325 326 313 312 305 404 332 332 332 332 409 410 411 412 408 407 405 406 407 408 AIR TUBE CONNECTION POINT 330 2 330 1 330 3 330 4 33...

Page 45: ...45 PISTON 319 X1805319 DOOR LATCH 346 X1805346 LOCK WASHER 12MM 320 X1805320 DOOR INSET 347 X1805347 HEX NUT M12 1 75 321 X1805321 PHLP HD SCR M5 8 X 6 348 X1805348 CAP SCREW M5 8 X 30 322 X1805322 ST...

Page 46: ...t com to order new labels 501 502 503 514 515 504 505 506 507 508 509 510 511 511 512 513 REF PART DESCRIPTION REF PART DESCRIPTION 501 X1805501 TAIL SHORTER LABEL 509 X1805509 DISCONNECT POWER LABEL...

Page 47: ...e product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are here...

Page 48: ......

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