Wood-mizer MK20-2 Installation & Operation Manual Download Page 80

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10-11

CESHdoc020322

Replacement Parts

Replacement Parts

Track (Optional)

10.9 Track (Optional)

REF.

DESCRIPTION

(



Indicates Parts Available In Assemblies Only)

PART #

QTY

END MODULE, TRACK - KILN

095154

SECTION, TRACK END - KILN

094784

TRACK WELDMENT, DRY KILN

094775-1

ANGLE STOP BAR - KILN

094785-1

BOLT, M10x16-8.8 HEX HEAD FULL THREAD ZINC

F81003-13

WASHER, 10.2 SPLIT LOCK ZINC

F81055-2

WASHER, 10.5 FLAT ZINC

F81055-1

DOWEL, 14x100mm EB88238 EXPANSION

F05015-37

BEAM, CROSS

094773-1

SCREW, M10X20 SET

F81003-74

WASHER, 10.5 FLAT ZINC

F81055-1

SCREW, 10X80 HEX HEAD WOOD

F81003-75

TRACK SECTION, COMPLETE - KILN

095155

TRACK SECTION - KILN

094774

TRACK WELDMENT, DRY KILN

094775-1

BOLT, M10x16-8.8 HEX HEAD FULL THREAD ZINC

F81003-13

WASHER, 10.2 SPLIT LOCK ZINC

F81055-2

WASHER, 10.5 FLAT ZINC

F81055-1

TIE BAR - KILN

094773-1

BOLT, M10x16-8.8 HEX HEAD FULL THREAD ZINC

F81003-13

WASHER, 10.2 SPLIT LOCK ZINC

F81055-2

WASHER, 10.5 FLAT ZINC

F81055-1

SCREW,10X80 HEX HEAD WOOD

F81003-75

ANCHOR - KILN

095150

ANCHOR WELDMENT, DRY KILN

095149

Summary of Contents for MK20-2

Page 1: ...ns Installation Operation Manual MK20 2 MK20 4 Rev B1 00 MK40 2 MK40 4 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this machine Form 1212 ...

Page 2: ...stallation 3 4 Fan Modules Layout for 20 and 40 Kiln 3 7 3 5 Plenum Blanking Kit Installation 3 9 3 6 Control Box Installation 3 11 3 7 Thermometer Assembly Installation 3 15 3 8 Exhaust Module Installation 3 17 3 9 Air Intake Installation 3 21 3 10 Plenum Baffle 3 24 3 11 Internal Track Assembly 3 28 3 12 External Track Assembly 3 31 3 13 Instruction for using MS88 UZ Hand Rivet Gun 3 34 SECTION ...

Page 3: ... 1 SECTION 8 EMC CHART 8 1 SECTION 9 WMUK MODULAR KILN RECORD SHEET 9 1 SECTION 10 REPLACEMENT PARTS 10 1 10 1 How To Use The Parts List 10 1 10 2 Electrical Components 10 2 10 3 Mounting Tools 10 2 10 4 Fan Module Assembly 10 3 10 5 Thermometer 10 5 10 6 Exhaust Fan 10 6 10 7 Air Intake 10 7 10 8 Track 10 8 10 9 Lumber Cart 10 9 10 10 Safety Bar 10 10 10 11 Decals 10 11 INDEX I ...

Page 4: ...cal To make the installation as simple as possible we have designed the kiln in such a way that no special technical skills will be required to install or operate it All the components that require welding and special tools for assembly have been put together at the factory All the steps necessary for installing the kiln have been outlined in details and supported with easy to follow diagrams draw...

Page 5: ...needs to ensure we re meeting current wood processing demands Your comments and suggestions are welcome General Contact Information The phone numbers are listed below for Poland European Headquarter Office Hours In the first instance please contact your local distributor for assistance Poland Sales 48 63 26 26 000 Service 48 63 26 26 026 Parts Hotline Website www woodmizer pl E mail recepcja woodm...

Page 6: ... power modules Voltage Requirement 3x400V 50Hz 1 1 NOTE The WMDK Kiln System requires a 3x400V AC supply with a switched waterproof IP65 isolator with current rating shown in the table below Operating Temperatures 0 C 60 C 32 F 140 F TABLE 1 1 Model No WMDK No of Fans 8 required for 20 Container Chamber 4 modules Power Consumption one module 2 1 kW Total Power Requirement 8 7 kW Voltage Requiremen...

Page 7: ...an modules depends on chamber lenght One module adds 1 37 m Number of Fan Modules Current Rating for 2kW per Module kiln Amps Current Rating for 4kW per Module kiln Amps 2 10A 20A 3 14A 27A 4 17A 34A 5 20A 41A 6 25A 50A TABLE 1 3 Dimensions External Internal Length 20 6 09m 40 12 19m 19 4 5 89m 38 77 11 78m Width 8 2 43m 7 8 2 35m Height 8 6 2 59m 7 10 2 38m Weight 20 5291lbs 2400kgs 40 10582 lbs ...

Page 8: ... result in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations which if not avoided may result in minor or moderate injury or damage to equipment IMPORTANT indicates vital information NOTE gives helpful information Warning stripes are placed on areas where a single...

Page 9: ...this machine at all times regardless of ownership Also read any additional manufacturer s manuals and observe any applicable safety instructions including dangers warnings and cautions Only persons who have read and understood the entire operator s manual should operate the kiln The kiln is not intended for use by or around children IMPORTANT It is always the owner s responsibility to comply with ...

Page 10: ...des DANGER Hazardous voltage inside the electric disconnect box starter box and at the fans can cause shock burns or death Disconnect and lock out power supply before servicing Keep all electrical component covers closed and securely fastened during kiln operation WARNING Consider all electrical circuits energized and dangerous WARNING Never assume or take the word of another person that the power...

Page 11: ...or damage to the equipment Contact your local distributor or call your Customer Service Representative to order more decals IMPORTANT If replacing a component which has a safety decal affixed to it make sure the new component also has the safety decal affixed USE CAUTION WHEN WORKING WITH HEAVY BOARDS WARNING Always make sure boards are clamped securely before drying Failure to do so may result in...

Page 12: ...ll parts listed on the materials list for your kiln See Table 3 1 Required materials to be supplied by the customer for the WMDK Kit are listed below See Table 3 2 A list of recommended books concerning lumber drying is provided below Material Total Qty Drying chamber insulated container or own build 1 Main Disconnect 1 1 See Table 1 3 for amperage requirement 1 TABLE 3 1 Publication Supplier Wood...

Page 13: ... Hole Saw 60mm Hole Saw 102mm Rivet gun if mounting the kiln in the container Rivet gun for rivet nuts if mounting the kiln in the container Drills 5 1 mm 9mm 11mm 16mm for steel concrete of wood depends on application Silicon sealant 310ml Foam sealant Manpower Although two people can put the kiln together three people adults are recommended Two people working together should be able to assemble ...

Page 14: ...pment and loading unloading the timber A concrete pad is not necessary if an insulated container1 is used However wooden track support bearers approximately 7 x 9 18cm x 23cm or a metal frame are required to secure the kiln external tracks needed for loading and unloading the lumber See Figure 3 1 Gravel can be added between the wooden bearers for ease of working around the loads 1 A room with goo...

Page 15: ... the control box Four 4 fan module units are required for a 20 kiln First install the fourth module marked 4 in the left bottom corner Drill holes for the module mounting strip in the chamber roof Use two people to do it One person should place the module with bolted strip in the rear right hand corner of the chamber and hold it in this position and the other person should drill through the 5 hole...

Page 16: ...Installation 3 3 5 WMDKdoc020322 Installation and Setup NOTE Mounting in the isothermal container is shown on the pictures below Rivet the mounting strip in the remaining four holes Bolt the module to the mounting strip FIG 3 3 FIG 3 4 ...

Page 17: ...dure as described above to mount the third the second and the first modules Place the fan module cables on the support trays properly All the fan modules cables need to be later connected to the outside control box There may be a length of clear wall between the last fan module and the inside face of the closed kiln door If so it will be necessary to use a Plenum Blanking Kit to fill this gap See ...

Page 18: ...Fan Modules Layout for 20 and 40 WMDK Kit 3 3 7 WMDKdoc020322 Installation and Setup 3 4 1 Fan Modules Layout for 20 and 40 WMDK Kit Plenum Blanking Kit Fan Module No 1 Fan Module No 2 Fan Module No 3 Fan Module No 4 20 Kiln ...

Page 19: ... 40 WMDK Kit Installation and Setup WMDKdoc020322 3 8 3 Plenum Blanking Kit Fan Module No 4 Fan Module No 2 Fan Module No 4 Fan Module No 6 Fan Module No 3 Fan Module No 2 Fan Module No 1 Fan Module No 3 Fan Module No 5 Control Box 9x4kW 095376 9 40 Kiln ...

Page 20: ...MDKdoc020322 Installation and Setup 3 5 Plenum Blanking Kit Installation Position the blanking section against the last fan module Mark centre punch and drill pilot holes for mounting screws Cut the blanking section to length using a jig saw See Figure 3 6 FIG 3 6 ...

Page 21: ...ng section must fill the gap between the last fan module and the door when closed Rivet the blanking section to the kiln body See Figure 3 7 Cut the tarp baffle to the same width and use the tie wraps to connect it to the adjacent tarp section See Section 3 10 for tarp baffles installation instructions FIG 3 7 ...

Page 22: ...all of the kiln chamber on the right hand side from the door at least 1250mm from the front chamber edge which will prevent the chamber door from hitting the electric box and about 1200mm above the ground the display should be at the operator s eye level To install the control box to the kiln position the electric box as described above and then mark and drill the control box mounting holes Drill ...

Page 23: ... Setup WMDKdoc020322 3 12 3 Next bolt the control box to the rivet nuts1 Drill a hole for mounting the cable protection conduit using the 60mm hole saw FIG 3 8 1 If you are installing in room other than a container use wood screws or concrete mounting dowels FIG 3 9 ...

Page 24: ...e inside of the chamber drill holes through the protection conduit and the kiln wall and rivet the protection conduit Cut out a gap in the first module support tray above the protection conduit The gap should be about 90 mm wide Secure the tray edges with the provided anti chafe strip Lay the cables in the tray and route through the gap FIG 3 10 FIG 3 11 ...

Page 25: ...ime check that fan motor rotation direction is as indicated by the arrow located on the motor body fan guard If the rotation direction is incorrect change phases in electrical box Setting the phases in the phase inverter correctly will ensure correct rotation directions of all kiln motors Check if all phases are present DANGER It is recommended that a 30mA Ground Fault Interrupter GFI be used FIG ...

Page 26: ...de of the cable protection conduit about 900mm above the floor Drill a hole for the water tube 16mm Next pass the tube through the hole and insert it into the pipe protruding from the thermometer From the outside of the chamber mount the tube connector and plug FIG 3 13 THE PICTURE ABOVE SHOWS INSTALLATION IN A CONTAINER 1 1 If you are installing in a room other than a container use wood screws or...

Page 27: ...tallation Installation and Setup WMDKdoc020322 3 16 3 Route the thermometer wires marked P1 for dry thermometer and P2 for wet thermometer through the protection conduit Next pull the wick over the wet bulb thermometer FIG 3 15 Wet Thermometer Wick ...

Page 28: ... only through the outer skin of the kiln using a 11 mm drill bit Next install the rivet nuts the squeeze size on the riveter indicator should be set at 1 mm Position the valve once more and check if the Exhaust Vent Hole Liner length fit the chamber wall thickness the hole liner should not protrude from the hole in the chamber wall If the hole liner is too long cut it to the proper length Apply a ...

Page 29: ...his type of mounting is for 20ft container but for different types might be different Mount the exhaust fan to the chamber wall To do that position the fan on the inside chamber wall mark and pre drill the mounting holes Drill only through the inner skin of the kiln using a 11 mm drill bit Next install the rivet nuts the squeeze size on the riveter indicator should be set at 1 mm Bolt the fan to t...

Page 30: ...ion and Setup Exhaust Module Installation 3 3 19 WMDKdoc020322 Installation and Setup to install the safety grate Route the fan wires through the protection conduit FIG 3 18 115mm 480mm 760mm 105mm Safety Grate ...

Page 31: ...Installation Installation and Setup WMDKdoc020322 3 20 3 Mount the exhaust fan cable box Connect the exhaust fan using the cable box according to the electric diagram Secure the wires inside the chamber using a cable braid FIG 3 19 FIG 3 20 ...

Page 32: ... Installation 3 3 21 WMDKdoc020322 Installation and Setup Secure the wires in the protection conduit using a silicone sealant Connect the fan modules and the exhaust fan to the electric box in accordance with the electric diagram FIG 3 21 ...

Page 33: ...Installation and Setup WMDKdoc020322 3 22 3 3 9 Air Intake Installation Drill a hole 102mm for the air intake Next mount the air intake to the right side wall of the kiln at the back of the kiln Seal the air intake using a silicone sealant FIG 3 22 ...

Page 34: ...iln chamber To do that mark and drill the mounting holes as shown on the drawing 3 23 Drill only through the outer skin of the kiln using a 11 mm drill bit Next install the rivet nuts the squeeze size on the riveter indicator should be set at 1 mm Bolt the safety bar to the chamber wall and mount the safety bar stop bolt as shown on the picture 3 24 FIG 3 23 15mm 50mm 20mm 115mm 15mm ...

Page 35: ...Installation and Setup Air Intake Installation Installation and Setup WMDKdoc020322 3 24 3 Stick the exhaust valve scale and the EMC chart FIG 3 24 Exhaust Valve Scale EMC Chart ...

Page 36: ...h a tarp baffle Each tarp baffle has eyelets on three sides The side without the eyelets is attached to the fan module using the pre drilled pinch strip supplied 1 Mark centre punch and drill pilot holes in the left chamber wall for the baffle brackets as shown in the figure below FIG 3 25 800mm 840mm 590mm 590mm 590mm Right Hand Kiln Wall Left Hand Kiln Wall ...

Page 37: ...22 3 26 3 2 Fasten the brackets to the left chamber wall using the rivets provided 3 Using a sharp spike make holes necessary for mounting the baffles to the panel s mounting strip Use the strip as a template Make the holes in each baffle FIG 3 26 FIG 3 27 Baffle Brack ets ...

Page 38: ...0322 Installation and Setup 4 Bolt the strip to the fan module 5 Connect the baffles together using the tie wraps shown in the figure below 6 Attach the securing ropes to each eyelet at the bottom of the baffles FIG 3 28 FIG 3 29 Securing Ropes Tie Wraps ...

Page 39: ...Installation and Setup Plenum Baffle Installation and Setup WMDKdoc020322 3 28 3 7 Tie the securing ropes to the baffle brackets FIG 3 30 ...

Page 40: ... starting inside the doorway at 310mm from the door opening This will ensure the doors will close when the removable connecting track is removed Lay the tracks to the back of the kiln Place the flat cross ties in position Bolt the cross ties to the tracks using the M10x16 bolts supplied starting at the door front end of the kiln There is no tie bar closest to the door If necessary cut the last tra...

Page 41: ...l Track Assembly optional equipment Installation and Setup WMDKdoc020322 3 30 3 Use the threaded anchor bolts to secure the track to the ribbed floor FIG 3 30 Internal Track Tie Bar Lag Bolt Angle Stop Bar M10x16 Bolts Ribbed Floor ...

Page 42: ...22 Installation and Setup The removable connecting section should be made by bolting one section with the tie bars to the timbers as shown The timbers should have correct dimension to ensure a flat and even connect between the inner and outer tracks FIG 3 30 Dowel Pins Tie Bar Lag Bolt ...

Page 43: ...ble the external track onto a frame or wooden bearers to suit the installation Follow the same procedure as for the internal track except that the extended threaded dowel pins should be located in end of the external track closest to the door See Figure 3 31 FIG 3 31 WDK018 External Track Dowel Pins Removable Connecting Track ...

Page 44: ...tallation and Setup Place the angle cross bar at the end of the external track furthest from the kiln door This angle cross bar acts as a stop to avoid the timber cart falling off the end of the bearer assembly See Figure 3 32 FIG 3 32 WDK017 External Track Angle Cross Bar ...

Page 45: ...xternal Track Assembly Installation and Setup WMDKdoc020322 3 34 3 Place the provided kiln lumber carts on the external track for the lumber to be loaded into the kiln See Figure 3 33 FIG 3 33 Lumber Kiln Carts External Track ...

Page 46: ...r planed to a uniform thickness A variation in thickness causes Timber to warp because thin boards between two thicker boards are not held flat Thin boards to overdry while thicker boards may still have high moisture unless the kiln charge is equalized for a longer period of time Unnecessary and valuable kiln space to be used as opposed to more volume of properly sized timber to be dried at the sa...

Page 47: ...ne and will retain that bow if it is dried in that position Stickers should be placed as close to the end of the board as possible Stickers should be 12mm thick to allow enough air to pass through a 1200mm wide package of Oak 24mm stickers can be used for faster drying species such as Pine or Ash If packages are dried side by side an additional 4mm thickness sticker should be used for each 1220mm ...

Page 48: ... been properly put on stickers weight for ex concrete or other heavy material should be placed directly above each row of sticks These weights will hold the top layers of timber flat as well as letting a little air flow between the top layer of timber and the plenum baffle which lays over the timber ...

Page 49: ...ufficient airflow in the roof of the kiln to provide appropriate airflow through every part of the pack s If the kiln charge comprises of several packs stacked one on the other with bearers between it is important that the horizontal gap created by the bearers is blanked off along its entire length This is to ensure that the air flow through the packs is controlled properly When pushing the packs ...

Page 50: ...Operation Loading The Kiln 4 4 5 WMDKdoc020322 Operation See Figure 4 2 FIG 4 2 Blanking Sheet Material ...

Page 51: ...fle is then placed over the top of the charge and secured to the wall cleats using the tie ropes supplied The baffle must be tied down so that it is taut and does not block the airflow into the upper layers of the charge FIG 4 3 LEFT HAND KILN SHOWN Plenum Baf fle Blanking Sheet Material ...

Page 52: ...until you have a 1 degree depression Then resume the normal schedule Before the kiln is switched on the Kiln record sheet should be filled out with the full details of the load together with the schedule being used This is your record of the drying progress and will ensure that the correct rate of drying and final Moisture Content are achieved according to the schedule This record sheet can also s...

Page 53: ... set the desired temperature value To finish setting and store the change press the S key 2 Keyboard Locking To prevent the controller from any undesirable setting change Simultaneously press the UP and DOWN keys for 5 seconds Set the HP parameter to 1 To finish locking the keys wait 30 seconds without pressing any key When the keys are locked and you try to modify any controller parameter PA is s...

Page 54: ...Operation Temperature Controller 4 4 9 WMDKdoc020322 Operation Set the value to 95 Press the S key again ...

Page 55: ...ill about 100 ml of distilled water each day 5 minutes before checking the temperature and the depression Read the dry bulb temperature and make a note of this reading on the Kiln Record Sheet Then press and hold the DRY BULB TEMP WET BULB TEMP button Once the temperature has stabilized this is the wet bulb reading Make a note of this reading The Depression is the diffrence between the dry bulb te...

Page 56: ...oning will cause a high humidity condition inside the chamber Condensation may occur on the floor This is natural and nothing to worry about Once the process has begun and at least a 1 5 to 3 degree depression is reached venting at a rate 1 2 of what the normal schedule for the species calls for can begin EXAMPLE Schedule 3 for 8m3 of 24mm Oak Set vent only at a setting of 10 1 2 of the normal 20 ...

Page 57: ... 8 in 24 hours the timber has equalized to approximately 10 3 It is important to maintain these conditions exhaust closed and kiln running for at least another 4 hours to make sure the depression has bottomed out 4 If after 4 hours you still maintain an 8 depression or higher your charge is fully conditioned and dried to approximately 10 MC If not go to step 5 5 If after 24 hours of conditioning t...

Page 58: ...7 LARCH 50mm 5 ASPEN 38mm 6 MAGNOLIA 25mm 6 ASPEN 50mm 6 MAGNOLIA 32mm 6 BASS 25mm 7 MAGNOLIA 38mm 5 BASS 32mm 7 MAGNOLIA 50mm 5 BASS 38mm 6 MAHOGANY 25mm 4 BASS 50mm 6 MAHOGANY 32mm 4 BEECH 25mm 5 MAHOGANY 38mm 3 BEECH 32mm 5 MAHOGANY 50mm 3 BEECH 38mm 4 MAPLE 25mm 5 BEECH 50mm 4 MAPLE 32mm 5 BIRCH 25mm 5 MAPLE 38mm 4 BIRCH 32mm 5 MAPLE 50mm 4 BIRCH 38mm 4 PINE Pinus sylvestris 25mm 7 BIRCH 50mm ...

Page 59: ... 2 COTTONWOOD 25mm 7 OAK 38mm 2 COTTONWOOD 32mm 7 OAK 50mm 1 COTTONWOOD 38mm 6 SAP GUM 25mm 7 COTTONWOOD 50mm 6 SAP GUM 32mm 7 ELM 25mm 5 SAP GUM 38mm 6 ELM 32mm 5 SAP GUM 50mm 6 ELM 38mm 4 SPRUCE Picea sitch ensis excelsa 25mm 7 ELM 50mm 4 SPRUCE 32mm 7 FIR 25mm 7 SPRUCE 38mm 7 FIR 32mm 7 SPRUCE 50mm 7 FIR 38mm 7 WALNUT 25mm 4 FIR 50mm 7 WALNUT 32mm 4 HICKORY 25mm 6 WALNUT 38mm 3 HICKORY 32mm 6 W...

Page 60: ...shown below Schedule 1 Temperature ºC 4m3 load 6m3 load 8m3 load 10m3 load 12m3 load Initial 32 50 75 100 125 1 1 125 means there are two outlet valves one is 100 open 100 on the scale and the second is 25 open 25 on the scale 150 1º Depression 38 4 6 8 10 12 3º Depression 44 4 6 8 10 12 5 5º Depression 50 4 6 8 10 12 11º Depression 60 0 0 0 0 0 8º Depression OFF 0 0 0 0 0 TABLE 5 2 Schedule 2 Tem...

Page 61: ...8º Depression OFF 0 0 0 0 0 TABLE 5 4 Schedule 4 Temperature ºC 4m3 load 6m3 load 8m3 load 10m3 load 12m3 load Initial 44 50 75 100 125 1 1 125 means there are two outlet valves one is 100 open 100 on the scale and the second is 25 open 25 on the scale 150 1 5º Depression 50 20 30 40 50 60 8º Depression 60 10 15 20 25 30 11º Depression 60 0 0 0 0 0 8º Depression OFF 0 0 0 0 0 TABLE 5 5 Schedule 5 ...

Page 62: ...100 on the scale and the second is 25 open 25 on the scale 150 3º Depression 55 30 45 60 75 90 8º Depression 60 20 30 40 50 60 11º Depression 60 0 0 0 0 0 8º Depression OFF 0 0 0 0 0 TABLE 5 7 Schedule 7 Temperature ºC 4m3 load 6m3 load 8m3 load 10m3 load 12m3 load Initial 60 50 75 100 125 1 1 125 means there are two outlet valves one is 100 open 100 on the scale and the second is 25 open 25 on th...

Page 63: ...the centre of a board and the outside of the board When the difference in moisture content between the inside and outside is too great surface checking and casehardening will result Therefore the moisture gradient is one of the things to watch when drying timber The lower the gradient is at the finish the better the timber will work SURFACE CHECKS Caused by the moisture gradient becoming too great...

Page 64: ...remain indefinitely if left under any constant temperature and humidity This is important for sheds or rooms where dry timber is to be stored for a long period of time RELATIVE HUMIDITY The amount of moisture that is in the air in relation to what it will hold at any given temperature It is expressed as a percentage ...

Page 65: ... setting and will require longer equalizing time At this point the vent may need to be reopened to vent the extra moisture Pieces which are square or nearly so or in dowel form in cross section will dry more quickly than wider pieces of the same thickness Wide timber i e timber exceeding 300mm in width is more apt to caseharden and surface check than narrower boards For this reason we suggest that...

Page 66: ...r to open the exhaust valve slightly afterward to re establish the negative pressure Then immediately shut it after your door seals properly Keep the kiln neat in appearance and in proper working order Do preventative maintenance every time the kilns are unloaded and prior to re loading The life expectancy of the kiln will be affected if regular maintenance is not carried out Dimension stock of al...

Page 67: ... 8 4 48 8 1 46 7 7 45 7 4 43 7 2 41 7 0 38 6 6 37 6 4 36 6 3 34 6 0 32 5 7 30 5 4 28 5 2 26 4 8 50 97 94 21 3 91 19 0 89 18 3 86 16 8 83 15 6 81 14 6 80 14 1 77 13 4 74 12 7 72 12 1 69 11 5 67 11 0 66 10 7 63 10 2 61 9 8 59 9 6 58 9 4 55 9 0 53 8 7 51 8 3 49 7 9 47 7 7 46 7 5 43 7 2 42 7 0 40 6 8 40 6 6 38 6 3 36 6 1 34 5 8 33 5 6 31 5 4 29 5 2 28 5 0 27 4 8 55 97 94 21 0 92 20 7 90 18 0 87 16 6 8...

Page 68: ...SECTION 9 WMUK MODULAR KILN RECORD SHEET 0 1 2 0 1 2 0 1 2 ...

Page 69: ... 0 1 2 0 1 2 0 1 2 ...

Page 70: ...ly A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From Europe call our European Headquarters and Manufacturing Facility in Kolo Poland at 48 63 2626000 From the continental U S call our toll free Parts hotline at 1 800 448 7881 Have your customer number vehicle identification number and part nu...

Page 71: ...Replacement Parts Fan Module Assembly Replacement Parts CESHdoc020322 10 2 10 10 2 Fan Module Assembly ...

Page 72: ...DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 FAN MODULE ASSEMBLY DRY KILN 555491 2 WET THERMOMETER ASSEMBLY DRY KILN 544790 3 PLENUM BLANKING KIT 095379 4 FAN ASSEMBLY EXHAUST 095143 5 HEATER ASSEMBLY 4 KW DRY KILN 555493 6 HEATER ASSEMBLY 2 KW DRY KILN 555492 ...

Page 73: ...y Replacement Parts CESHdoc020322 10 4 10 10 3 Wet Thermometer Assembly REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY WET THERMOMETER ASSEMBLY MK20 4 578606 1 1 WET THERMOMETER KIT KILN 095147 1 2 GROMMET CABLE 094731 1 ...

Page 74: ... Exhaust Fan Assembly REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY FAN ASSEMBLY EXHAUST 095143 1 1 FAN SEM 2C 146 062 CENTRIFUGAL 094914 1 2 VALVE ASSEMBLY OUTLET 094686 1 3 AIR INTAKE OUTER KRD B100 DOSPEL 095206 1 4 AIR INTAKE INNER KRO B100 DOSPEL 095095 1 ...

Page 75: ...094674 1 3 WASHER 6 4 DIN 125 ISO 7089 A2 304 STAINLESS STEEL F81053 5 17 4 WASHER 6 1 DIN 127 A2 304 STAINLESS STEEL SPLIT LOCK F81053 4 17 5 BOLT M6X16 DIN 933 A2 STAINLESS STEEL F81001 39 17 BRACKET WELDMENT FAN MODULE UPPER MOUNT 094915 1 6 BRACKET FAN MODULE UPPER MOUNT 094876 1 7 NUT M6 STAINLESS STEEL WELDED F81031 7 4 8 FAN FSS300 543306 2 9 BAFFLE PLENUM 095089 1 10 ROPE 5 DIA NYLON 09512...

Page 76: ...arts Fan Module 10 13 TERMINAL HI 2X1 CABLE END F81083 31 4 14 GROMMET 5 8 ID RUBBER P11764 1 15 GROMMET 1 ID RUBBER P11765 2 16 BRACKET 5M PLENUM BAFFLE ROPE ACID RESISTANT 095090 2 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY ...

Page 77: ...2kW CE 528463 2 3 CONTROL TEMP LIMIT 180 40F 051921 2 4 WASHER 4 3 DIN 125 ISO 7089 A2 304 STAINLESS STEEL F81051 3 4 5 BOLT M4X10 DIN 933 ISO 4017 A2 STAINLESS STEEL F81000 27 4 6 WASHER 4 1 DIN 127 A2 304 STAINLESS STEEL SPLIT LOCK F81051 4 4 7 NUT M4 DIN 934 ISO 4032 A2 304 STAINLESS STEEL F81029 3 4 8 WASHER 6 4 DIN 125 ISO 7089 A2 304 STAINLESS STEEL F81053 5 16 9 BOLT M6X16 DIN 933 A2 STAINL...

Page 78: ... 2KW CE 528463 1 3 CONTROL TEMP LIMIT 180 40F 051921 1 4 WASHER 4 3 DIN 125 ISO 7089 A2 304 STAINLESS STEEL F81051 3 2 5 BOLT M4X10 DIN 933 ISO 4017 A2 STAINLESS STEEL F81000 27 2 6 WASHER 4 1 DIN 127 A2 304 STAINLESS STEEL SPLIT LOCK F81051 4 2 7 NUT M4 DIN 934 ISO 4032 A2 304 STAINLESS STEEL F81029 3 2 8 WASHER 6 4 DIN 125 ISO 7089 A2 304 STAINLESS STEEL F81053 5 16 9 BOLT M6X16 DIN 933 A2 STAIN...

Page 79: ...TION WELDMENT 095137 1 1 PROFILE BLANKING SECTION 094675 1 2 BRACKET PLENUM BAFFLE MOUNT 094674 1 3 WASHER 6 4 DIN 125 ISO 7089 A2 304 STAINLESS STEEL F81053 5 5 4 WASHER 6 1 DIN 127 A2 304 STAINLESS STEEL SPLIT LOCK F81053 4 5 5 BOLT M6X16 DIN 933 A2 STAINLESS STEEL F81001 39 5 6 RIVET 5 0X8 A2 A2 SS BREAK MANDREL BLIND F81021 3 10 7 BRACKET 5M PLENUM BAFFLE ROPE ACID RESISTANT 095090 3 8 BAFFLE ...

Page 80: ... 37 16 BEAM CROSS 094773 1 1 SCREW M10X20 SET F81003 74 4 5 WASHER 10 5 FLAT ZINC F81055 1 16 6 SCREW 10X80 HEX HEAD WOOD F81003 75 16 TRACK SECTION COMPLETE KILN 095155 6 TRACK SECTION KILN 094774 6 1 TRACK WELDMENT DRY KILN 094775 1 2 3 BOLT M10x16 8 8 HEX HEAD FULL THREAD ZINC F81003 13 2 4 WASHER 10 2 SPLIT LOCK ZINC F81055 2 2 5 WASHER 10 5 FLAT ZINC F81055 1 2 7 TIE BAR KILN 094773 1 1 3 BOL...

Page 81: ...eplacement Parts Track Optional Replacement Parts CESHdoc020322 10 12 10 9 BOLT M10x35 8 8 HEX HEAD FULL THREAD ZINC F81003 17 1 10 WASHER 10 5 FLAT ZINC F81055 1 1 LUMBER CART 094770 1 4 1 Section 10 11 ...

Page 82: ...020322 Replacement Parts Replacement Parts Track Optional 10 10 10Track Optional REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 TRACK MK20 20 DRY KILN 555494 2 TRACK MK40 40 DRY KILN 555495 ...

Page 83: ...le In Assemblies Only PART QTY LUMBER CART COMPLETE 094770 1 1 FRAME LUMBER CART 094767 1 1 2 ROLLER COMPLETE 101064 4 3 BUSHING SPACER 101063 1 8 4 BOLT 12 M10X55 12 9 ISO7379 BOSSARD F81003 92 4 5 WASHER 10 5 FLAT ZINC F81055 1 4 6 WASHER 10 2 SPLIT LOCK ZINC F81055 2 4 7 NUT M10 8 B FE HEX F81033 3 4 1 2 2 4 3 4 5 6 3 3 3 7 ...

Page 84: ...ESHdoc020322 Replacement Parts Replacement Parts Decals 10 10 12 Decals REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 DECAL EXHAUST VALVE SCALE 098367 1 2 DECAL EMCCHART 098368 1 1 2 ...

Page 85: ...tion by us In case of alteration of the machine not agreed by us this declaration is no longer valid We the undersigned herewith declare that Designation of the machine Modular Kiln Model MK MWK TYPE No of manufacturer Is in conformity with the following EC directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2014 30 EU And is in conformity with the following Har...

Page 86: ...tup control box 3 11 3 34 external track 3 31 fan module 3 4 internal track 3 28 materials 3 1 plenum baffle 3 24 plenum blanking kit 3 9 O operation checking the depression 4 10 Conditioning Process 4 11 hold down system 4 3 kiln operation 4 7 loading the kiln 4 4 Preconditioning 4 12 stickering the timber 4 2 temperature controller 4 8 timber preparation 4 1 S service information general contact...

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Wood-mizer MK20-2, Installation & Operation Manual

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