Wood-mizer EG400EH30S User Manual Download Page 109

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Replacement Parts

Tensioner Assembly

Replacement Parts

doc122719

5-22

5.17 Tensioner Assembly

REF

DESCRIPTION

(



Indicates Parts Available In Assemblies Only)

PART #

QTY.

TENSIONER ASSEMBLY, INDUSTRIAL EDGER

039262

Block, Idler Pivot

039097

Bolt, 1/2-13 x 4 1/2 Hex Head Gr5

F05008-35

Washer, Drive Side Bearing

033909

Nut, 1/2-13 Swaged Hex 2-way Lock

F05010-3

Bolt, 5/8-11 x 2 3/4 Hex Head

F05009-21

Sprocket, 60BB13H x 5/8 Idler

034224

Collar, 5/8 ID Lock

P05035

Nut, 5/8-11 Nylon Lock

F05010-34

Bolt, 1/2-13 x 1 3/4 Hex Head Gr5 Zinc

F05008-88

Nut, 1/2-13 Nylon Hex Lock

F05010-8

Tensioner Weldment, Drive Chain

039116

Spring, EH100 x 250

039263

IE0017

Summary of Contents for EG400EH30S

Page 1: ......

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Page 3: ...y Operation Manual EG400EH30S rev A1 00 E430 Industrial Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 1209 ...

Page 4: ... Lumber 3 14 3 6 Setworks Operation 3 16 SECTION 4 MAINTENANCE 4 1 4 1 Replacing the blade teeth 4 1 4 2 Changing the Blades 4 4 4 3 Tensioning the Belts 4 7 4 4 Tensioning the chains 4 9 4 5 Checking the rollers 4 13 4 6 Lubrication 4 14 4 7 Feed Rate 4 15 4 8 Maintaining and sharpening anti kickback fingers 4 16 4 9 Laser guide alignment 4 17 SECTION 5 REPLACEMENT PARTS 5 1 5 1 How To Use The Pa...

Page 5: ...ssembly 5 22 5 18 Kickback Assembly 5 23 5 19 Operator Control Assembly 5 24 5 20 Frame Assembly 5 26 5 21 Housing Covers Control Assembly 5 28 5 22 Top Blade Guard Assembly 5 30 5 23 Chute Assembly 5 32 SECTION 6 ELECTRICAL INFORMATION 6 1 6 1 Electrical Symbol Diagram 6 1 6 2 Electrical Component List 6 4 6 3 Component Layout Diagrams 6 6 SECTION 7 MOTOR BRAKE 7 1 7 1 Motor Brake Maintenance 7 1...

Page 6: ...ice Representative Please have your machine identification number and your customer number ready when you call The Service Representative can help you with questions about the operation and maintenance of your machine He also can schedule you for a service call Office Hours Please have your vehicle identification number and your customer number ready when you call Wood Mizer will accept these meth...

Page 7: ...SWITZERLAND Stefan Wespi Maschinen u Geräte Spezialarbeiten GmbH Eichistraße 4 6353 Weggis Tel 41 0 41 3900312 GSM 41 0 79 9643594 info mobilsaegen ch RUSSIA Dariusz Mikołajewski OOO WOOD MIZER INDUSTRIES 141031 Moscow Reg Mytishenski raj pos Veshki Zavodskaja str 3B Tel Fax 7 495 788 72 35 Tel Fax 7 495 641 51 60 e mail dariuszm woodmizer moscow ru BULGARIA Kalin Simeonov Ecotechproduct 38 Star L...

Page 8: ... Kerestecilik San ve Tic Ltd Sti Adana Keresteciler Sitesi 191 sk No 41 ADANA Tel 90 322 346 15 86 Fax 90 322 345 17 07 GSM 90 533 363 18 44 e mail info erkaahsap com tr FINLAND Howard Blackbourn Oy Falkberg Jordbruk Ab Falkintie 220 25610 Ylonkyla Tel 358 2732 2253 Fax 358 2732 2263 Howard Blackbourn GSM 358 440 424 339 e mail falkberg woodmizer fi LITHUANIA Andrius Zuzevicius UAB Singlis Savanor...

Page 9: ...1 55312 2042 e mail Info dragtbosbouw nl Subagent ROMANIA M Echert S C Echert Comprod s r l Str Schitului Nr 6 Apt 7 etajul 1 725 70 Vatra Dornei Romania Tel Fax 40 230 374 235 Tel 40 740 35 35 74 Regional Manager Africa Wood Mizer Africa Jean Jacques Oelofse UNIT 3 LEADER PARK NO 20 CHARIOT ROAD STORMILL EXT 5 Roodepoort Johannesburg Tel 27 011 473 1313 Fax 27 011 473 2005 Jean Jacques Oelofse E ...

Page 10: ...ctions given in this manual do not amend or extend the limited warranties for the equipment given at the time of purchase Wood Mizer is a registered trademark of Wood Mizer Products Inc IE0001 1C Industrial Edger Control Box Blade Motor Blade Width Adjustment Motor Laser Guides Infeed Table Sawdust Hopper Feed Reverse Handle Anti Kickback Feed Motor Electrical Cabinet Receiving Board Electrical Bo...

Page 11: ...sed for any other purposes such as cutting ice metal or any other materials Using the machine correctly you will obtain a high degree of accuracy and efficiency The Edger should be operated only by an adult over 18 year old who has read and understood the entire operator s manual The Edger is not intended for use by or around children The machine is built to be durable and easy to operate and main...

Page 12: ...mber In addition when you pick up your edger you will receive a customer number These two numbers will help expedite our service to you Please locate them now and write them below so you have quick easy access to them See figure 1 1 Identification plate is described below FIG 1 1 Serial No Rated power and current Manufacturing Date Revision Number Type Supply voltage ...

Page 13: ...Introduction Dimensions Introduction IEdoc122719 1 4 1 1 3 Dimensions INDUSTRIAL EDGER DIMENSIONS 5220 1 2381 2 1739 9 1397 0 1436 0 ...

Page 14: ...s 101 6 mm Minimum Board Thickness 25 4 mm Electrical Installation Requirements 230 400V 50Hz 3Ph 100 Amp Blade System Diameter 406 4 mm Bore 18 9 mm Teeth 14 Kerf 9 32 Blade RPM No Load Width Adjustment Motor Horsepower 1 2 Width Adjustment Motor RPM 1725 Feed System Minimum Feed Speed 4 material 30 m min Maximum Feed Speed 1 material 55 m min Feed Motor Horsepower 2 2 kW Feed Motor RPM 1380 Blad...

Page 15: ...result in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations which if not avoided may result in minor or moderate injury or damage to equipment IMPORTANT indicates vital information NOTE gives helpful information Warning stripes are placed on areas where a single ...

Page 16: ...is machine at all times regardless of ownership Also read any additional manufacturer s manuals and observe any applicable safety instructions including dangers warnings and cautions Only persons who have read and understood the entire operator s manual should operate the Edger The Edger is not intended for use by or around children IMPORTANT It is always owner s responsibility to comply with all ...

Page 17: ...otective gloves compatible with EN 388 Category III and protective apron compatible with EN ISO 13688 2013 12 kategorie I when operating the machine WARNING Always wear ear respiration hand and foot protection when operating or servicing the edger KEEP EDGER AND AREA AROUND EDGER CLEAN DANGER Maintain a clean and clear path for all necessary movement around the Edger and lumber stacking areas Fail...

Page 18: ...Safety Safety Instructions 2 2 4 IEdoc122719 Safety kg or bigger dry powder extinguisher ...

Page 19: ...ury WARNING Do not for any reason adjust the engine drive belts with the machine running Doing so may result in serious injury WARNING Always ensure that there is a sharp point on the anti kickback fingers before each use of the Edger Be sure anti kickback fingers are free from obstruction and are in a downward position with lever released Failure to do so may result in serious injury KEEP PERSONS...

Page 20: ...a safe distance from rotating parts and make sure that loose clothing or long hair does not engage rotating parts resulting in possible injury WARNING Always shut off the engine and allow all moving parts to come to a complete stop before removing any guards or covers Do NOT operate with any guards or covers removed WARNING Kickback hazard Stay clear of area during operation Follow all anti kickba...

Page 21: ...ions Safety IEdoc122719 2 7 2 WARNING Never try to cut two or more boards at once WARNING In case of a rive belt break wait until all rotating parts are completely stop Failure to do so may result in serious injury or death ...

Page 22: ...supply before servicing Keep all electrical component covers closed and securely fastened during Edger operation DANGER Operator can not for any reason perform any laser maintenance or repair work WARNING Consider all electrical circuits energized and dangerous WARNING Never assume or take the word of another person that the power is off check it out and lock it out WARNING Do not wear rings watch...

Page 23: ...or feed systems Allow all coasting parts to come to a complete stop Electrical power supply and air supply must both be locked out Where established lockout procedures cannot by used electrical troubleshooting or mechanical dynamic troubleshooting alternative effective protective techniques shall be employed which may require special skills and planning Always follow safe operation practices in th...

Page 24: ...ser about danger TABLE 2 1 Decal View Decal No Description 096317 CAUTION Read thoroughly the operator s manual before operating the edger Observe instructions and safety rules when operating 099220 Close all guards and covers before starting the sawmill 096316 Do not open or close the electric box when the switch is not in the 0 position 099220 ...

Page 25: ...ways disengage the power supply cord before opening the electric box S12004G Always wear safety goggles when operating the edger S12005G Always wear protective ear muffs when operating the edger 501465 CAUTION Always wear safety boots when operating the edger TABLE 2 1 ...

Page 26: ...otective gloves when operating the edger 539211 Always wear protective apron when operating the edger 501467 Lubrication point 099504 Visible and or invisible laser radiation Avoid eye or skin exposure to direct or scattered radiation P85070 CE safety certification TABLE 2 1 099504 ...

Page 27: ...Safety Safety Labels Description Safety IEdoc122719 2 13 2 089296 Rotation direction S20097 Motor rotation direction TABLE 2 1 089296 S20097 ...

Page 28: ... the middle cover Sw3 safety switch under the right cover Sw4 safety switch under the left cover Sw2 string switch Sw1 Location of safety devices on the electric diagram Safety devices checked daily E STOP button on the control box Operator E STOP E STOP button on the electric box EL Box E STOP string switch Sw1 Safety devices checked during maintenance safety switch under the middle cover Sw3 saf...

Page 29: ...Safety Safety Devices Inspection Safety IEdoc122719 2 15 2 1 E STOP button control procedure control box Turn on the power supply Turn on the controls by pressing the Machine Start button ...

Page 30: ...afety Safety Devices Inspection 2 2 16 IEdoc122719 Safety Turn on the main motor by pressing the Blades Start button Wait a while after turning on the motor and push the E STOP button on the control box ...

Page 31: ...the main motor should by stopped Press the System Start button when the E STOP is pressed The controls should not be turned on Press the Blades Start button when the E STOP is pressed The main motor should not be started Release the E STOP button The controls and the main motor should be turned on ...

Page 32: ...Safety Safety Devices Inspection 2 2 18 IEdoc122719 Safety 2 E STOP button control procedure electric box Turn on the power supply Turn on the controls by pressing the Machine Start button ...

Page 33: ...afety Safety Devices Inspection Safety IEdoc122719 2 19 2 Turn on the main motor by pressing the Blades Start button Wait a while after turning on the motor and push the E STOP button on the electric box ...

Page 34: ...d Press the System Start button when the E STOP is pressed The controls should not be turned on Press the Blades Start button when the E STOP is pressed The main motor should not be started Release the E STOP button The controls and the main motor should be turned on 3 String switch control procedure Sw1 Turn on the power supply ...

Page 35: ...Safety Safety Devices Inspection Safety IEdoc122719 2 21 2 Turn on the controls by pressing the Machine Start button Turn on the main motor by pressing the Blades Start button ...

Page 36: ...nd pull the red string of the string switch The controls should be turned off and the main motor should by stopped Press the System Start button when the E STOP is pressed The controls should not be turned on Press the Blades Start button when the E STOP is pressed The main motor should not be started ...

Page 37: ...Safety Safety Devices Inspection Safety IEdoc122719 2 23 2 Press the button on the string switch The controls and the main motor should be turned on ...

Page 38: ...Safety Safety Devices Inspection 2 2 24 IEdoc122719 Safety 4 Checking the safety switch under the left cover Sw2 Remove the bolts mounting the cover Turn on the power supply ...

Page 39: ...Safety Safety Devices Inspection Safety IEdoc122719 2 25 2 Turn on the controls by pressing the Machine Start button Turn on the main motor by pressing the Blades Start button ...

Page 40: ... controls should be turned off and the main motor should by stopped When the cover is open press the System Start button The controls should not be turned on Press the Blades Start button when the cover is open The main motor should not be started Mount the cover The controls and the main motor should remain turned off ...

Page 41: ...Safety Safety Devices Inspection Safety IEdoc122719 2 27 2 5 Checking the safety switch under the right cover Sw4 Remove the bolts mounting the cover Turn on the power supply ...

Page 42: ...Safety Safety Devices Inspection 2 2 28 IEdoc122719 Safety Turn on the controls by pressing the Machine Start button Turn on the main motor by pressing the Blades Start button ...

Page 43: ... controls should be turned off and the main motor should by stopped When the cover is open press the System Start button The controls should not be turned on Press the Blades Start button when the cover is open The main motor should not be started Mount the cover The controls and the main motor should remain turned off ...

Page 44: ...vices Inspection 2 2 30 IEdoc122719 Safety 6 Checking the safety switch under the middle cover Sw3 Remove the bolts mounting the cover Turn on the power supply Turn on the controls by pressing the Machine Start button ...

Page 45: ...fety Safety Devices Inspection Safety IEdoc122719 2 31 2 Turn on the main motor by pressing the Blades Start button Wait until the main motor starts and then open the cover The cover should remain locked ...

Page 46: ...the controls by pressing the Machine Stop button Open the cover Try to turn on the controls by pressing the Machine Start button and try to start the motor by pressing the Blades Start button The controls and the blade motor should remain turned off Close the cover The controls and the blade motor should remain turned off ...

Page 47: ... the following conditions have to be met Set up the edger on firm and level ground The edger can be operated with a sawdust extraction system only The edger can be operated indoor only The edger can be operated in temperature range from 15o C to 40o C only Illuminance at operator s position must be 300lx Have a qualified electrician install the power supply The power supply must meet the specifica...

Page 48: ...priate equipment to move the edger The forklift must be rated for at least 2000kg 4409lb WARNING Use extreme care and proper equipment to lift and move the edger Lift the machine from under the front or rear of the base only never from sides or upper carriage Failure to do so may result in serious personal injury and or machine damage FIG 3 1 ...

Page 49: ...rt the weight of the machine Allow for room around the edger to feed and remove boards Secure the edger to the foundation with anchor bolts See figure 3 3 Adjust four legs of the edger so the infeed height is appropriate for your application Loosen the locking bolt and turn the adjustment nut counterclockwise to raise FIG 3 2 IE0001 2 ...

Page 50: ...he infeed table height in the same manner as the edger legs so the table is aligned with the infeed rollers of the edger NOTE Make sure the infeed table rollers are leveled with the edger lower infeed drive rollers before starting cutting FIG 3 3 FIG 3 4 Locking Bolt Adjusting Nuts 2 IE0008 2 Adjustment Nuts 2 Adjustment Bolt 1 2 13 x 4 Hex Head Bolt 2 1 2 SAE Flat Washer 1 2 13 Nylon Hex Lock Nut...

Page 51: ...electrical component covers closed and securely fastened during Edger operation IMPORTANT Once a half year perform inspection of the electrical equipment by a qualified electrician Perform the following steps prior to operating the Edger to make the required electrical connections 1 Unlock and open the electrical box on the Edger 2 Locate the main disconnector in the upper right corner inside the ...

Page 52: ...anie i obsługa box 3 Close electrical box and lock with keys 4 Setup the Edger control box next to the Edger Make sure that the place where the control box is located is safe and comfortable to operate the Edger Connect the control box cable to the electrical box FIG 3 5 ...

Page 53: ...e clamps 3 installed to the Edger frame Make sure that the drive side removable guard can be accessed easily if necessary FIG 3 6 IE0032B Electrical Box Connect control box cable to electrical box Industrial Edger Control Box Control Box Cable Tie Wrap Clamp Clamp Electrical Box Connect the control box cable to the electrical box Clamp Clamp Tie wrap Control box cable Industrial Edger Control Box ...

Page 54: ...with tie wraps to the control box cable See figure 3 7 WARNING Always shut off the engine and allow all moving parts to come to a complete stop before removing any guards or covers Do NOT operate with any guards or covers removed WARNING Always shut off the machine to stop the blade whenever the Edger is not in use Failure to do so may result in serious injury FIG 3 7 IE0033 Safety Switch See DETA...

Page 55: ... are level with the rest of the Edger A 16mm anchored bolts are necessary to secure legs to the foundation 3 Make sure the motor drive belt is tensioned properly See Section 4 3 for more information WARNING Do not for any reason adjust the engine drive belts with the engine running Failure to do so may result in serious injury 4 Be sure the anti kickback fingers are in proper working condition See...

Page 56: ...are spinning whenever the motor is ON Always turn off the motor to stop the blade whenever the Edger is not in use and ensure that all parts have stopped moving before removing any covers or guards WARNING Always shut off the motor and allow all moving parts to come to a complete stop before removing any guards or covers Do NOT operate with any guards or covers removed WARNING Always shut off the ...

Page 57: ...r is also equipped with one more Emergency Stop switch located on the infeed table The switch is activated by pulling the red rope installed around the infeed table frame Pull the rope to shut down the motor Restart the Edger using the buttons and switches on the control box when necessary ...

Page 58: ... and pulley covers are in place and secure DANGER Always be sure all persons are away from the edger before starting the motor Failure to do so may result in serious injury WARNING Always wear eye ear respiration and foot protection when operating the Edger Failure to do so may result in serious injury 1 If necessary replace the machine E Stop button by turning it clockwise until it pops out See f...

Page 59: ...TART button to start the edger blades 6 Push the FEED START button to start the edger feed system NOTE The edger feed system will not start unless the blades have been started first The switches on the main control panel can be used to shutdown the edger 1 Push the MACHINE E STOP button in an emergency to stop the feed and blades This button must be released by turning clockwise before the edger c...

Page 60: ...operating Failure to do so may result in serious injury DANGER Maintain a clean and clear path for all necessary movement around the Edger and lumber stacking areas Failure to do so will result in serious injury WARNING Always shut off the machine to stop the blade whenever the Edger is not in use Failure to do so may result in serious injury WARNING Always wear eye ear respiration and foot pro te...

Page 61: ...e blade adjustment button on the control panel to move the blades as desired Use the scale at the top of the edger to determine the width of cut Again the lasers show the path of the blades 5 Start the blade motors and the feed motor Push the board into the edger until the feed system takes the board 6 Repeat the above procedures for all boards to be edged 7 Shutdown the machine when done edging F...

Page 62: ... automatically BOARD WIDTH PROGRAMMING Six board width dimensions can be programmed using the six MEM buttons located on the Setworks control panel MEM1 through MEM6 They can be modified with the UP or DOWN arrow buttons For example in order to reprogram the MEM1 dimension first press the MEM1 button and hold it for about 3 seconds Then use the UP or DOWN arrows to scroll to the desired setting pr...

Page 63: ...us as long as the button is engaged CAUTION The blade adjustment buttons must be released before the blades reach their travel limits Damage to the chain and the gear may result SETWORKS RESETTING AND ANALOG SENSOR ADJUSTMENT 1 Turn the power supply off using main disconnector located on the electric box 2 Press simultaneously the MEM1 MEM2 MEM3 buttons and hold them Turn on the power supply and w...

Page 64: ...the figure below If the two dimensions are different loosen the analog sensor mounting screws and move the sensor to the left or to the right until the displayed value is the same as the actual distance between the blades NOTE The desired board width can only be obtained if the displayed distance is the same as the actual one See figure 3 3 FIG 3 3 ...

Page 65: ... 4 ENTERING THE SERVICE MODE 1 Turn the power supply off using main disconnector located on the electric box 2 Press simultaneously the MEM4 MEM5 MEM6 and down arrow buttons and hold them Turn on the power supply and wait until Service Mode message will appear on the dis play FIG 3 4 ...

Page 66: ...he manufacturer s manual for complete maintenance instructions 4 1 Replacing the blade teeth DANGER Always shut off the engine and allow all moving parts to come to a complete stop before removing any guards or covers Failure to do so may result in serious injury See figure 4 1 Replace the blades teeth as necessary Dull blades teeth will cause the motor to work harder and will result in decreased ...

Page 67: ...e the roller rests safely before starting the blade teeth replacement procedure Put the blade teeth replacement tool to the blade tooth to be removed Secure the replacement tool with the locking pin so that the longer end of the locking pin comes FIG 4 1 IE0037 Upper Idle Roller Insert rod into slot and lift upper idle roller Upper Idle Roller Insert rod into slot and lift upper idle roller ...

Page 68: ...blade tooth to the replacement tool with the locking pin Put the replacement tool to the blade where the blade tooth is to be installed Move the replacement tool downwards to install the new blade tooth in place Remove the locking pin from the replacement tool when done Remove the replacement tool from the blade Repeat the procedure with the remaining blade teeth Use the rod to lower the idle roll...

Page 69: ...me to a complete stop and the motor is shut off completely Failure to do so may result in serious injury WARNING Always wear eye glove and foot protection when handling saw blades 2 Unbolt and open the rear top blade guard 3 Use a supporting strap to keep the shaft in place before removing the blade door assem bly on the left side of the edger See figure 4 3 FIG 4 3 IE0048 Supporting Strap Pivot S...

Page 70: ...de door assembly from the Edger To remove first unbolt the blade door assembly Loosen the retaining bolt and remove the four mounting nuts on the bearing Pry the blade door assembly from the Edger and remove the door See figure 4 4 FIG 4 4 Blade Door Assembly Feed Drive Side Removable Guard Mounting Bolts 3 Mounting Nuts 3 Bearing Retaining Bolt IE0020 Mounting Bolts 3 Mounting Nuts 3 Bearing Blad...

Page 71: ...w blades to shaft and position them next to the right and left blade pushers Hitch the right and left blade pushers to the blades Reinstall the blade locking nuts 10 Reinstall the blade door assembly and secure in place with the mounting bolts 11 Reinstall the blade bearing and retaining bolt Secure the bearing in place with the exist ing mounting nuts 12 Remove the supporting strap 13 Close and s...

Page 72: ...ailure 1 Check the drive belt for wear every 8 hours of operation and more frequently during the first 24 48 hours of operation Tension or replace as necessary Tension should be 1 2 deflection with 9 lbs of force for new belts or 1 2 deflection with 6 lbs of force for used belts See figure 4 6 To tension the drive belt Unbolt and open the blade drive side removable guard Loosen the motor mounting ...

Page 73: ...e drive side removable guard 2 Check the laser light box timing belt for wear every 8 hours of operation Tension or replace if necessary The belt tensioner should be adjusted closely enough to remove any belt slack Do not overtighten See figure 4 7 To tension the laser light box belt Locate the adjustment pulley in the laser light box Loosen the mounting nut secur ing the adjustment pulley Push th...

Page 74: ...hains IMPORTANT It is necessary to tension the outfeed drive chain first before tensioning the infeed drive chain See figure 4 8 Refert to the following diagram for chains routing instructions FIG 4 8 IE0046 Infeed Drive Chain Outfeed Drive Chain Outfeed Drive Chain Infeed Drive Chain ...

Page 75: ...bly clockwise counter clockwise until the outfeed drive chain is tensioned as needed The outfeed chain total deflection should not exceed 1 4 in the center of the chain between the sprockets Tighten the four bolts mounting the edger feed drive assembly to the edger frame Close and secure the feed side fixed guard FIG 4 9 Feed Side Fixed Guard Outfeed Chain Adjustment Bolt Feed Drive Side Removable...

Page 76: ...al deflection of the spring should be from 3 8 to 1 2 Close and secure the feed drive side removable guard when done Check the laser drive chains for tension every 40 hours of operation Tension as neces sary Remove the chain slack but do not overtighten The properly adjusted chain should have 1 4 to 3 8 vertical deflection when applying 6 to 8 pounds of force FIG 4 10 Drive Chain Tensioner Tension...

Page 77: ...ion the laser drive chain use two adjustment nuts at the rear of each laser assembly until the chain is tensioned as needed FIG 4 11 Right Laser Assembly Left Laser Assembly Adjustment Nut 2 Adjustment Nut 2 IE0022 Left Laser Assembly Right Laser Assembly Adjustment Nut 2 Adjustment Nut 2 ...

Page 78: ...cking the rollers 4 4 13 IEdoc122719 Maintenance 4 5 Checking the rollers 1 Check the feed rollers every 8 hours of operation Remove any dirt or debris from the roll ers Make sure they spin freely without much play 8 ...

Page 79: ...ft and every 8 hours of oper ation 2 Lubricate the blade shaft bearings every 200 hours of operation with one to two pumps of lithium based grease such as Shell Alvania No 3 3 Do not overgrease 3 Lubricate the roller bearings every 200 hours of operation with a high quality lith ium based grease such as Shell Alvania No 3 3 8 200 200 ...

Page 80: ...figure 4 12 To change the position of the proximity switch remove the anti kickback lever and feed drive side removable guard from the edger Loosen the nuts securing the proximity switches to the mount bracket Move the proximity switches to a desired position Tighten the nuts on the proximity switches and secure in place Reinstall the feed drive side removable guard and anti kickback lever to the ...

Page 81: ... Edger is equipped with anti kickback fingers to help prevent kickback from occurrng To maintain the safety of your Edger periodically inspect the machine to ensure all anti kickback fingers are intact and undamaged and have a sharp point Missing or damaged parts can affect the safety of the machine operator or bystanders and should be replaced immediately Dulled parts should be re ground with a h...

Page 82: ...in exposure to direct or scattered radiation WARNING No exchange with a different type of laser is permitted and no additional optical equipment shall be used DANGER Operator can not for any reason perform any laser maintenance or repair work Repair shall only be carried out by the laser manufacturer or authorised persons 1 Open the blade housing cover to access the edger blades 2 Run a straight e...

Page 83: ...4 13 3 Turn on the edger and check the position of the laser lights on the straight edge Adjust the laser guides if necessary Read below for laser adjustment procedures FIG 4 13 Straight Edge Laser Light Blade Straight Edge Ie0039a Straight Edge Blade Laser Light Straight Edge ...

Page 84: ...9 Maintenance 4 To move the laser up or down loosen the nut on the slotted screw securing the laser to the guide assembly 5 Move the rear part of the laser guide assembly up or down to put the laser light closer or further away from the edger main frame ...

Page 85: ...le 7 Tighten the nut on the slotted screw when finished 8 To move the laser light right or left loosen two screws located on both sides of the laser guide Tighten the left set screw to move the laser guide to the left side tighten the right set screw to move the laser guide to the right side FIG 4 14 Slotted Screw IE0042 Slotted Screw ...

Page 86: ...aser guide adjustment nut on the laser guide assembly Turn the adjustment nut clockwise to move the laser light as shown below and check the laser light position Turn the adjustment nut counterclockwise to move the laser light to the opposite directions as shown below and check the laser light position Make sure the laser light is parallel to the straight edge FIG 4 15 Left Set Screw Right Set Scr...

Page 87: ...nance IEdoc122719 4 22 4 See figure 4 16 12 Repeat the steps above to align the other laser guide assembly if necessary FIG 4 16 Straight Edge Laser Light Ie0043a Locking Nut Adjustment Nut Adjustment Nut Locking Nut Straight Edge Laser Light ...

Page 88: ...cept in subassembly A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From the continental U S call 1 800 448 7881 to order parts Have your customer num ber VIN and part numbers ready when you call From other international locations con tact the Wood Mizer distributor in your area for parts 5 2 Sa...

Page 89: ...SSEMBLY EDGER 039143 2 2 Foot Weldment Edger 039115 2 3 Nut 1 14 Hex Jam Zinc F05010 118 4 4 BOLT 1 2 13X1 1 2 HEX HEAD GR5 F05008 33 2 5 NUT 1 2 13 FREE HEX ZINC F05010 35 2 6 SHAFT WELDMENT BOARD PIVOT 039118 2 7 BOLT 5 8 11X2 HEX HD GR2 ZINC F05009 2 4 8 NUT 5 8 11 NYLON LOCK F05010 34 4 ROLLER ASSEMBLY INFEED 039140 1 9 Roller Weldment Infeed 039122 4 IE0009 1 1 2 2 3 3 3 3 4 4 5 5 6 6 7 7 8 9...

Page 90: ...nfeed Table Rollers Legs 5 5 3 IEdoc122719 Replacement Parts 10 Bearing 1 Pillow Block SS Lock 039141 8 11 Bolt 3 8 16X1 1 2 Hex Head Gr5 Zinc F05007 78 16 12 Washer 3 8 Flat F05011 3 16 13 Nut 3 8 16 Swaged F05010 25 16 ...

Page 91: ...2 1 2 NYLON P07996 2 4 PIN 3 16 X 1 ZINC ROLL F05012 11 2 5 BOLT 3 8 16X1 1 2 HH GR5 ZNC F05007 78 1 6 SPRING 3 4 X 2 7 8 X 12 GA 015479 1 7 NUT 3 8 16 HEX F05010 1 2 8 WASHER 3 8 SPLIT F05011 4 1 9 SWITCH ASSEMBLY PERIMETER SAFETY 090994 1 10 BOLT 1 4 20 X 1 HEX HEAD GR5 F05005 101 2 11 NUT 1 4 NYLON F05010 69 2 12 BOLT 1 2 13 X 4 1 2 GR5 HEX HEAD F05008 35 4 13 WASHER 1 2 SAE FLAT F05011 2 4 14 ...

Page 92: ... THERMOPLASTIC CURTAIN 2 094872 2 2 17 FRONT COVER 095177 1 1 REAR COVER 095461 1 1 18 EDGER CURTAIN MOUNTING STRIP 095178 1 1 1 19 BOLT M6X25MM HEX HEAD GR 8 8 ZINC F81001 3 5 5 20 NUT M6 HEXAGON FREE GRADE 5 8 8 ZINC F81031 1 5 5 21 WASHER M6 FLAT ZINC F81053 1 10 10 22 BOLT M8x20mm HH GR 8 8 FULL THRD ZINC F81002 1 4 4 23 WASHER 8 4 FLAT ZINC F81054 1 8 8 24 NUT M8 8 B HEX NYLON LOCK ZINC F8103...

Page 93: ...ent Parts IEdoc122719 5 6 5 5 5 Outfeed Table REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY 1 TABLE EG400S OUTFEED 095452 1 1 2 FOOT EG400S OUTFEED TABLE 095458 1 2 3 NUT M20 8 HEX HEAD ZINC F81037 1 4 Ie0060 1 2 2 3 3 ...

Page 94: ...039203 2 2 BOLT 3 8 16X1 HEX HEAD F05007 7 8 3 WASHER 3 8 SPLIT F05011 4 20 4 SPROCKET 40B21 X 1 039197 2 5 SPACER 1 1 64 ID X1 1 2 OD X 3 16 039250 6 SPROCKET ASSEMBLY 4021 IDLER 039201 2 6 Bearing R16 Sealed 042360 2 7 Sprocket 40A21 Bored 039199 2 IE0010 1 1 1 2 3 2 3 4 4 5 5 6 6 7 7 8 9 3 10 3 11 11 12 12 13 13 14 14 14 14 15 15 15 15 3 3 3 3 16 16 16 16 17 18 19 5 20 21 17 18 19 5 5 5 20 21 ...

Page 95: ...05007 125 2 11 KEY 1 4 X 1 11 16 S04124 4 12 COUPLER 1 IN CLAMP STYLE 039193 2 13 SHAFT BLADE DRIVE 039208 2 14 BEARING MTBS 216 039204 4 15 PLATE BEARING RISER 039205 12 16 BOLT 3 8 16 UNF 2A X 1 3 4 GR5 F05007 119 8 17 SPROCKET H60SH14 039195 2 18 KEY 1 4SQ X 1 3 8 017832 2 19 BUSHING SH X 1 039202 2 SPROCKET ASSEMBLY 6014 IDLER 039200 2 20 Bearing R16 Sealed 042360 2 21 Sprocket 60A14 Bored 039...

Page 96: ...8 16 KEPS F05010 19 1 7 SPRING 1 OD X 105 X 9 EXT 039303 1 8 SHEAVE 1 3 4 FEED MOTOR 015135 1 9 BELT 4L390 039276 1 10 SPROCKET SHEAVE ASSEMBLY BLADE IN OUT 039326 1 11 BUSHING H 3 4 039323 2 12 BELT TIMING 1 2 PITCH 200 T 3 4 WIDE 039320 1 13 SPROCKET TIMING 1 2 PITCH 18T 1 WIDE 039321 1 14 NUT 5 8 18 NYLON ZINC LOCK F05010 71 1 15 PULLEY 3 1 4 OD IDLER 041701 1 16 TUBE SPACER 41 64 X 1 1 8 X 1 1...

Page 97: ...ROD LASER SLIDE 039206 2 4 BOLT 1 2 13X1 HEX HEAD F05008 50 4 5 WASHER 1 2 SPLIT LOCK F05011 9 4 6 COVER WELDMENT LASER BOX TOP 039360 1 7 PLATE BLADE SCALE MOUNT 039361 1 8 DECAL BLADE SCALE 4 28 039356 1 9 BOLT 5 16 18 X 3 4 HEX HEAD W WASHER F05006 101 6 10 CLAMP 1 2 EMT COATED P07584 4 11 NUT 10 24 KEPS F05010 14 2 1 IE0010 5 2 2 3 3 4 4 5 5 4 4 5 5 6 7 8 9 9 9 9 9 9 10 10 23 22 22 11 12 13 14...

Page 98: ...2 15 RING 1 1 4 SPIRAL RETAINING F04254 42 4 16 BUSHING 1 X 1 1 4 X 1 1 2 W GROOVES 039253 2 17 RING 1 1 4 EXTERNAL 5100 125 F04254 43 4 18 ROD 40 CHAIN TENSIONER 039192 4 19 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 20 LINK 40 MASTER P04200 4 21 CHAIN 40 X 83 1 2 039333 2 22 LASER ASSEMBLY EG400 See Section 5 9 23 GUIDE WELDMENT LASER LEFT 039183 1 24 GUIDE WELDMENT LASER RIGHT 039184 1 ...

Page 99: ...15MW Line 039377 2 4 Nut 1 14 Hex Jam ZC F05010 118 2 5 Sleeve Laser Mount 039371 2 6 Screw 10 32 x 3 8 Socket Head Set Nylon F05004 208 4 7 Bolt 10 24 x 1 Unslotted Hex Head F05004 156 4 8 Nut 10 24 Keps F05010 14 4 9 Screw 1 4 20 x 3 4 BO Socket Head F05005 26 4 10 Screw 1 4 20x3 4 SH CP Nyl Lock F05005 94 4 LASER CUTTING POINTER GREEN OPTIONAL 500634 1 LASER Z5M18B F 532 IG90 LINEAR GREEN BEAM ...

Page 100: ... High Speed Steel Edger Blade Tooth 048338 14 Insert Carbide Tip Edger Blade Tooth 048339 14 2 Collar Industrial Edger Blade 039127 1 3 Collar Weldment Bearing 039235 1 4 Rod End 1 2 Male P09137 1 5 Nut 1 2 13 Nylon Hex Lock F05010 8 1 6 Bearing 6016 2RS 039233 1 7 Plate Bearing Retaining 039012 1 Nut Assembly Arbor w Set Screws 036650 1 8 Nut AN16 039129 1 9 Screw 1 4 20 x 1 2 Nylon Tip Set F0500...

Page 101: ... 14 Tooth Edger w Carbide Tip Inserts 039234 CT 1 Shank Edger Blade Insert 048337 14 Insert High Speed Steel Edger Blade Tooth 048338 14 Insert Carbide Tip Edger Blade Tooth 048339 14 23 Collar Industrial Edger Blade 039127 1 24 Collar Weldment Bearing 039235 1 25 Rod End 1 2 Male P09137 1 26 Nut 1 2 13 Nylon Hex Lock F05010 8 1 27 Bearing 6016 2RS 039233 1 28 Plate Bearing Retaining 039012 1 Nut ...

Page 102: ...SPLIT ZINC LOCK F05011 27 4 4 BOLT 5 8 18 X 2 HEX HEAD FT F05009 15 1 5 WASHER 21 32 X 1 5 8 X 1 4 THICK 034685 1 6 CUP BLADE DRIVE SHAFT 039001 1 7 BEARING F U335D 039150 1 8 BOLT 3 4 10 X 2 1 2 HEX HEAD GR5 F05009 44 8 9 NUT 3 4 10 NYLOCK F05010 103 8 10 BEARING FE U335D 039151 1 11 SHEAVE 35V670 094703 1 12 KEY 1 2 SQ X 1 1 2 033738 1 13 BUSHING SK X 2 3 16 094704 1 14 SHAFT 2 7 16 DIA 039002 1...

Page 103: ...eldment Motor 094705 1 1 3 Bolt 1 2 13 x 1 3 4 Hex Head GR5 Zinc F05008 88 4 4 Nut 1 2 13 Nylon Hex Lock F05010 8 4 5 Bolt 3 8 16 x 2 Hex Head Gr5 F05007 124 1 6 Nut 3 8 16 Hex Nylon Lock F05010 10 1 7 Sheave EG400 094702 1 8 Key 1 2 Sq x 1 1 2 033738 1 9 Bushing SF x 1 7 8 092644 1 10 Washer 3 8 Split F05011 4 3 11 Bolt 3 8 16x2 Hex Head F05007 72 3 12 Decal Motor Direction S20097 1 13 BELT 3 X 5...

Page 104: ...e x 1 1 2 Long 028080 2 2 Washer Drive Side Bearing 033909 4 3 Bearing VFCS 320 039152 2 4 Sprocket H6013 x 1 25 Bore Keyed 039155 2 5 Shaft Edger Power Feed 039214 1 6 Coupling 10R x 1 x 1 1 8 Power Feed 042655 1 7 Motor SKHR90x 4 Feed Drive 095400 1 8 Mount Weldment Board Drive 095416 1 1 9 Shaft Edger Power Feed 095418 1 1 10 Guard Board Feed 095419 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 105: ... Head Gr5 F05007 78 8 12 Bolt 1 2 13 x 1 1 2 Hex Head Gr5 F05008 33 4 13 Nut 3 8 16 Swaged F05010 25 8 14 SCREW M8X40 8 8 HEX SOCKET HEAD CAP ZINC F81002 29 4 15 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 16 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 8 17 WASHER 8 2 SPLIT LOCK ZINC F81054 4 12 ...

Page 106: ...039154 1 3 Bolt 1 2 13 x 2 Hex Head F05008 76 4 4 Nut 1 2 13 Nylon Hex Lock F05010 8 4 5 Bushing Q1 x 1 3 4 039260 1 6 Key 3 8 Sq x 2 1 2 039380 1 7 Sprocket Wldmt Feed Drive 60Q35 036484 1 8 Bearing VFCS 320 039152 3 9 Bolt 3 8 16 UNF 2A x 1 3 4 Gr5 F05007 119 4 10 Nut 3 8 16 Swaged Lock F05010 25 10 11 Pivot Weldment Driven Holddown 039111 1 12 Spacer Bearing 039007 4 13 Bolt 3 8 16 x 2 Hex Head...

Page 107: ... 1 Shaft Lower Drive 039169 4 2 Bearing VFCS 323 039153 4 3 Sprocket 60H13 039256 4 4 Bushing QT x 1 7 16 P12962 4 5 Bolt 7 16 14 x 1 3 4 G8 Hex Head F05009 60 12 6 Nut 7 16 14 Nylon Lock F05010 135 12 7 Bearing 1 1 4 4 Bolt Flange 039152 4 8 Bolt 3 8 16 UNF 2A x 1 3 4 Gr5 F05007 119 12 9 Nut 3 8 16 Hex Nylon Lock F05010 10 12 1 2 2 3 3 4 4 5 5 6 6 7 8 8 9 9 9 9 7 7 7 8 8 1 1 1 4 3 5 2 6 6 2 5 4 3...

Page 108: ...ROLLER ASSEMBLY UPPER IDLE 039257 1 1 Roller Weldment Idle Holddown 039109 1 2 Bearing VFCS 320 039152 4 3 Bolt 3 8 16UNF 2A x 1 3 4 Gr5 F05007 119 8 4 Nut 3 8 16 Hex Nylon Lock F05010 10 8 5 Pivot Weldment Idle Holddown 039110 1 6 Spacer Bearing 039007 4 7 Bolt 3 8 16x2 Hex Head Gr5 F05007 124 8 8 Nut 3 8 16 Swaged F05010 25 8 IE0016 1 2 2 3 3 4 4 5 2 2 6 6 7 7 8 8 ...

Page 109: ... 2 Hex Head Gr5 F05008 35 1 3 Washer Drive Side Bearing 033909 1 4 Nut 1 2 13 Swaged Hex 2 way Lock F05010 3 1 5 Bolt 5 8 11 x 2 3 4 Hex Head F05009 21 1 6 Sprocket 60BB13H x 5 8 Idler 034224 1 7 Collar 5 8 ID Lock P05035 1 8 Nut 5 8 11 Nylon Lock F05010 34 1 9 Bolt 1 2 13 x 1 3 4 Hex Head Gr5 Zinc F05008 88 1 10 Nut 1 2 13 Nylon Hex Lock F05010 8 2 11 Tensioner Weldment Drive Chain 039116 1 12 Sp...

Page 110: ...ift 039213 1 2 Knob 5 8 18 Ball P04211 1 3 Pin 3 8 x 2 1 4 SQ Wire Lock 014151 1 4 Shaft Kickback Upper 039073 1 5 Shaft Kickback Lower 039074 1 6 Block Kickback Link 039106 2 7 Pin 1 4 x 1 3 4 Roll F05012 53 4 8 Finger 1 4 Kickback 038238 70 9 Washer 1 ID SAE Flat F05011 28 145 10 Rod Kickback Stop 039387 1 11 Bolt 1 2 13x1 1 4 Hex Head Grade 5 F05008 37 2 12 Washer 1 2 Split Lock F05011 9 2 IE00...

Page 111: ...bly REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY CONTROL BOX ASSEMBLY EG400 094815 1 1 BUTTON M22 WKV 1 2 BUTTON M22 PVT 1 3 HOUSING M22 I12 095007 1 4 BUTTON M22 D G 3 5 BUTTON M22 D R 3 6 BUTTON M22 D B 2 ELEMENT M22 KC10 CONTACT 094314 6 IE0047C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 112: ...LR G 095373 1 ELEMENT M22 KC10 CONTACT 094314 1 ELEMENT M22 LEDC G LED 095374 1 10 CLOSER SWITCH M22 DL Y 095372 6 ELEMENT M22 KC10 CONTACT 094314 6 ELEMENT M22 LEDC W LED 094999 6 11 BUTTON M22 DD S X7 X7 090917 1 ELEMENT M22 KC10 CONTACT 094314 2 12 GLAND Pg 21 CABLE F81096 3 2 13 DECAL INDUSTRIAL EDGER CONTROL BOX 094816 1 14 DECAL EG400 SETWORK 095375 1 15 STAND EG400 CONTROL BOX 095406 1 1 ...

Page 113: ...HEX HEAD W WASHER F05006 101 1 2 WASHER 5 16 STANDARD FLAT F05011 16 2 3 NUT 5 16 18 NYLON LOCK F05010 58 1 4 BUMPER TABLE 034175 2 22 32 34 33 IE0040B 1 2 2 3 4 5 5 6 7 8 7 7 9 10 10 7 7 8 8 9 9 10 10 11 13 13 14 14 15 15 15 17 17 16 18 11 12 7 12 12 21 21 21 19 19 19 26 27 20 20 23 23 24 24 25 21 21 25 28 28 29 29 29 30 30 31 31 34 RIGHT SIDE VIEW 35 36 25 21 5 6 7 8 37 38 8 39 ...

Page 114: ...AH CAP F05005 26 3 20 BRACKET 1 2 FLEX MOUNTING 039379 2 21 NUT 10 24 KEPS F05010 14 11 22 PLATE SERIAL IDENTIFICATION S20038 1 23 BOLT 5 8 11 X 4 HEX HEAD FULL THREAD GR5 F05009 31 3 24 NUT 5 8 11 HEX JAM F05010 82 3 25 BOLT 10 24 X 1 1 2 SOCKET HEAD BO F05004 51 8 26 WASHER 10 SAE FLAT F05011 18 1 27 CLAMP 1 2 EMT P05088 1 FOOT ASSEMBLY EDGER 039143 4 28 Foot Weldment Edger 039115 4 29 Nut 1 14 ...

Page 115: ...X 3 4 HEX HEAD W WASHER F05006 101 13 3 HANDLE 4 W BOLT P08065 4 4 SCREW 8 32 X 3 8 SELF TAP F05015 8 8 5 GUARD WELDMENT BLADE DRIVE SIDE 039219 1 6 GUARD WELDMENT FEED SIDE FIXED 039248 1 7 BOLT 3 8 16X4 1 2 HEX HEAD GR2 F05007 35 3 8 WASHER 3 8 SPLIT F05011 4 11 9 WASHER 3 8 FLAT F05011 3 3 10 GUARD LOWER FRONT 039296 1 11 PLATE DRIVE GUARD 039210 1 1 2 3 4 5 3 2 2 2 6 17 17 18 7 8 9 10 11 12 12...

Page 116: ...8 16 X 3 4 HEX HEAD GR2 F05007 27 4 13 GUARD WELDMENT ELEC BOX SIDE TOP 039228 1 14 BOLT 3 8 16 X 1 1 4 HEX HEAD GR5 F05007 123 2 15 GUARD WELDMENT MOTOR SHEAVE 039229 1 16 BOLT 3 8 16 X 2 1 2 HEX HEAD GR5 F05007 125 2 17 DECAL MOVING PARTS DANGER 033254 2 18 DECAL INDUSTRIAL EDGER LOGO 094991 2 1 ...

Page 117: ... 6 3 Washer 3 8 Flat F05011 3 3 4 Nut 3 8 16 Hex Nylon Lock F05010 10 8 5 Guard Weldment Rear Blade 039272 1 6 Bolt 5 16 18 x 3 4 Hex Head W Washer F05006 101 2 7 Spring Perimeter Fence Gas P22309 2 8 Bolt 3 8 16 x 1 1 2 Hex Head Full Thread F05007 17 4 9 Nut 3 8 16 Hex F05010 1 6 10 Nut 3 8 16 Swaged F05010 25 2 11 Washer 3 8 Split F05011 4 2 12 Plate Hinge Stiffener 039314 2 5 1 2 2 2 3 3 4 4 6 ...

Page 118: ... x 1 Carriage F05006 9 10 15 Nut 5 16 18 Nylon Lock F05010 58 10 16 Washer 5 16 SAE Flat F05011 17 10 17 Decal Logo EG400 Blade Door 039383 2 18 Decal Moving Parts Danger 033254 1 19 Decal Kickback Hazard Warning 038134 1 20 Decal Read Manual Warning 016402 1 21 Decal Eye Ear Protection Warning S11753 1 22 Decal Blade Hazard Danger 038176 1 ...

Page 119: ...blies Only PART QTY CHUTE ASSEMBLY INDUSTRIAL EDGER 039290 1 1 Hopper Weldment Industrial Edger 039289 1 2 Bolt 5 16 18 x 1 Hex Head Gr2 F05006 1 6 3 Cover Hopper Hole 039288 3 4 Nut 5 16 18 Wing F05010 23 6 5 Bolt 3 8 16 x 1 1 4 Hex Head Gr5 F05007 123 4 6 Nut 3 8 16 Hex Nylon Lock F05010 10 4 IE0011 1 3 3 3 5 5 5 5 6 6 6 4 2 4 4 4 4 2 4 2 ...

Page 120: ... T1 L2 T2 L3 T3 L1 T1 L2 T2 L3 T3 L1 T1 LP1 D50 11 BD Blade Drive K1 K3 K2 Main Start Run L1 L2 T1 T3 T2 M2 MOTOR 1 2HP 230 400V 3P U V W ATV312H075N4 U1 R1 100 ohm Blade Position LC1D25 BD K5 L1 L2 U V W ATV312HU22N4 U2 T1 L1 T2 L2 Q5 Feed Motor 26 AC DC Power Supply 24V 24V 3A D0 06DR PLC 50W PA PB T1 T3 T2 M3 MOTOR 2HP 230 400V 3P G1 1 2 3 4 6 5 10A T1 L1 T2 L2 Q6 2A T1 L1 T2 L2 Q3 28 29 4A T2 ...

Page 121: ...otor Drive LI1 LI2 Com LI3 LI4 C0 Y0 O DL06DR R1B R1C Feed Motor Machine On 13 14 K1 1 2 79 C0 X2 I DL06DR X2 Y0 81 10 1 2 Left Door Right Door Center Door 1 2 E Stop C1 Y5 O DL05DR C1 Y4 O DL05DR C0 Y3 O DL05DR C0 Y2 O DL05DR Operator El Box Perimeter 21 22 K2 61 U2 U1 Reverse Jog 53 3 4 1 2 S3 1 2 E Stop S2 Sw1 Sw5 Sw5 Sw S5 S6 S7 S8 S9 S10 1 2 Stop S4 Mc1 A1 A2 X0 Tailer Start 47A 47B Tailer St...

Page 122: ... X16 X17 UP DOWN X22 Feed Speed Med C1 X5 I DL06DR C1 X6 I DL06DR Feed Speed Low 1 BK BN BU 4 Out 3 PROX PNP 1 BK BN BU 4 Out 3 PROX PNP B1 B2 MEM1 MEM2 MEM3 MEM4 MEM5 MEM6 UP DOWN X1 X2 X1 X2 X1 X2 X1 X2 X1 X2 X1 X2 Y10 Y11 Y12 Y13 Y14 Y15 DL06DR DL06DR DL06DR DL06DR DL06DR DL06DR C2 C3 C3 C2 C2 C2 X6 X5 MEM1 MEM2 MEM3 MEM4 MEM5 MEM6 Y10 Y11 Y12 Y13 Y14 Y15 24V 24V DC DC Power Supply G2 Lasers ON...

Page 123: ...N4 Schneider 095470 Altivar ATV312HU22N4 S4 Schneider 502315 Emergency Stop XB7 NS8444 Bp 55 34 9 024 0050 Finder 088828 Relay Bp1 55 34 9 024 0050 Finder Relay 40 52 9 024 PC 55 34 9 024 0050 Finder 091688 Time Relay FINDER 80 61 0 240 0000 Mc1 Contactor LP1K1210BD Tr NORATEL 094739 Transformer SU120C 400230 HM1 KUBLER 095479 Hour meter SH17 10 30VDC W3 BALLUFF 095962 Analog sensor BTL6 E500 M040...

Page 124: ... D G S6 MOELLER Button M22 D R S7 MOELLER Button M22 D G S8 MOELLER Button M22 D R L3 MOELLER Control Lamp red M22 L R S9 MOELLER Button M22 D B S10 MOELLER Button M22 D B S11 MOELLER 095373 Button M22 DLR G S12 S17 L4 L9 MOELLER 095372 Button illuminated M22 DL Y S19 S19 MOELLER 090917 Button M22 DDL S X7 X7 S20 MOELLER Switch 2 position M22 WRLK W ...

Page 125: ...Electrical Information Component Layout Diagrams Electrical Information IEdoc122719 6 6 6 6 3 Component Layout Diagrams Control Cabinet Laser Interface FIG 6 4 Q2 Q3 Q4 Q5 G1 G2 ...

Page 126: ...Electrical Information Operator Interface 6 6 7 IEdoc122719 Electrical Information Operator Interface FIG 6 5 S2 S1 S7 S6 S5 S4 S9 S8 H1 TB60 TB72 S10 IE0050 1 ...

Page 127: ...til the run in operation of the friction surfaces has been completed After replacing the rotor run in armature plates and flanges have an increased initial rate of wear Checking the rotor thickness DANGER The motor must not be running when checking the rotor thickness Remove the motor cover and seal ring if mounted Measure the rotor thickness with a caliper gauge On brakes with friction plates obs...

Page 128: ... adjust the air gap to sLürated Brake type sLürated 0 1mm 0 05mm sLümax Service brake Max adjustment permissible wear Rotor thickness Excess of the adjuster nut hEmax mm min 1 mm max mm INTORQ BFK458 25 0 4 mm 1 64 1 0 mm 3 64 4 0 mm 5 32 12 mm 15 32 16 mm 5 8 17 mm 43 64 TABLE 7 2 ...

Page 129: ...Laser Information Specifications MHdoc122719 8 1 8 SECTION 8 LASER INFORMATION ...

Page 130: ...U OLF OHQV PP 1 URG OHQV φ LQH JHQHUDWLQJ DQJOH a 3RVVLELOLW WR DGMXVW WKH IRFXV IURP IHZ FP WR VHYHUDO PHWHUV H WHUQDO IRFXV PHFKDQLVP LPHQVLRQV Φ QWHUQDWLRQDO 3URWHFWLRQ 5DWLQJ 3 OXPLQLXP KRXVLQJ EODFN DQRGL HG KURPHG EUDVV PRXQWLQJ 0 2SHUDWLQJ WHPSHUDWXUH GR 6WRUDJH WHPSHUDWXUH GR DVHU GLRGH HOHFWULFDOO LVRODWHG IURP KRXVLQJ 0 SOXJ SLQ 0 3LQ FRQILJXUDWLRQ o YROWDJH VXSSO o YROWDJH VXSSO 237 216...

Page 131: ...around the edger must be level in good condition and free of debris e Proper top or spot lighting f Material for edging and edged boards should be next to operator s position Operator has to g use safety equipment if necessary 1 ear protection lower the risk of hearing loss 2 respiration protection lower the risk of harmful dust inhalation 3 gloves for blade handling blades should be carried in sp...

Page 132: ...eed marked on blades m use only properly sharpened blades n cause all spacers and spindle rings have to be in accordance with manufacturer s guidelines o do not remove sawdust and other objects from the machine if edger is running p check if covers and other safety devices necessary for edger s work are in places operational and in good condition ...

Page 133: ...on of the machine Industrial Edger TYPE EG400EH30S T No of manufacturer Is in conformity with the following EC directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2014 30 EU And is in conformity with the following Harmonized Standards PN EN ISO 12100 2012 PN EN 1870 4 2012 PN EN ISO 14120 2016 03 PN EN 349 A1 2010 PN EN ISO 13849 1 2016 02 PN EN 60204 1 2010 PN ...

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