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AUTO LENS EDGER

ALE-1600 Operation Manual

(V2.0)

Shanghai Supore Instruments Co.,LTD

http://www.supore.com

REV.20190125

Summary of Contents for ALE-1600

Page 1: ...AUTO LENS EDGER ALE 1600 Operation Manual V2 0 Shanghai Supore Instruments Co LTD http www supore com REV 20190125 ...

Page 2: ...on of the manual doesn t have nature of the contract thus can be modified without prior notice The content has been checked strictly to make sure no errors But it s impossible to avoid error or omissions so we are responsible for further update If user have not operated properly according to this manual and leads to edger problem then we will not include the problem in the scope of our factory s w...

Page 3: ...e of life Please read carefully Import suggestion may damage the machine or cause problem Please read carefully Necessary preparation Before any operation make sure power is off Electrical problem Heavy product reminder The machine is heavy and requires more than two people to carry it Rotate reminder Don t put hands near the rotating wheels Pinching hands reminder Please pay special attention whe...

Page 4: ...FACE 18 3 2 1Display interface 18 3 2 2 Screen 1 1display 19 3 2 3 Optical scanner system 20 3 2 4 Change shape of pattern data 22 3 2 5 Pick up stored data 24 3 2 6 Fix center of lens put the suction cup on lens 25 3 2 7 Edging lens interface 28 3 3 Lens processing 29 3 3 1 Clamp remove the lenses 29 3 3 2 Start stop the grinding procedure 30 3 3 3 Lens processing steps 30 3 3 4 Processing range ...

Page 5: ...REPLACE LENS FEELER 42 5 5 Clean replace water proof cover 43 5 6 Clean the filter and water tank 44 6 TECHNICAL SPECIFICATIONS 45 6 1 Features 45 6 2 Technical parameters 46 7 ATTACHMENT LIST PACKING PARTS 47 ...

Page 6: ... 5 1 ASSEMBLING Please keep packaging materials 1 2 5 4 6 3 ...

Page 7: ...y edger onto the ground 2 Cut off the 4 packing belt outside the package 3 Remove the package 4 Check supplied parts on attached list tool box piper etc 5 Take out protecting plastic form inside the machine 6 Remove 4 fixing screws at the machines transportation rails 7 At least 2 persons carry machine from rail to working table 8 Remove carriage fixing device 9 Keep the machine package we suggest...

Page 8: ... space 1 2 2 PROCEDURE Remove the rails in following procedures As shown in below figure 1 Under the help of another person turn over the machine so you can find the 4 screws that used to fix the rails 2 Use 13mm inner hexagon spanner to take off the screws remove the rails 3 Keep the rails together with the other packing materials ...

Page 9: ... 8 1 3 PREPARE THE WORKING TABLE 1 3 1 MACHINE SPECIFICATION Machine size as below figure length 728mm height 442mm width 600mm total weight 75kg H 442 mm W 728 mm D 600 mm ...

Page 10: ...f machine NOTE Following size for reference Length of machine 728mm Width of machine 600mm Diameter of drain piper 100mm Distance of center of drain hole to right side of machine 351mm Distance of center of drain hole to front side of machine 328mm Leave enough space around the edger Make sure the working table to be flat and stable Keep machine away from the heat source Diameter of drain piper 10...

Page 11: ...er diameter is 100 mm To make sure discharging all scrap we should have at least a 5 slope 1 4 1 2 Filter tank with water pump Length 500mm width 400mm height 280 mm Volume 50L 1 4 1 3 Water pump Power 40 W Flow rate 12L Minute Discharge height 3 0m Voltage 220V 230V 50Hz 110V 115V 60Hz 1 4 1 4 Magnetic valve Voltage 220V 230V 50Hz 110V 115V 60Hz Power 20 W 1 4 2 PIPER CONNECTIOIN Piper connection...

Page 12: ...dure As below figure 1 3 Connecting magnetic valve to supply water directly Connecting pump to use circulating water Pump outlet Water quantity cannot exceed the pump water level Connecting pump or magnetic valve power ...

Page 13: ...ne is Place horizontally regulate 4 screws under the machine 7 If the water supply is clogged check the permeability of the pipe especially around the magnetic valve 4 Connect the drain piper to the bottom of machine 5 Connect the water supply pump to running water or pump 6 If choosing running water then need to connect to drain piper 8 Connect the pump or magnetic valve to power ...

Page 14: ...necting edger with its supporting equipment please follow below figure Power switch 1 Checking if power of machine is off power should be cut 开 2 Connect scanner to RS232 port 3Please plug in power and plug of water pump or magnetic valve Power line Front water Pump magnetic valve Back water Pump magnetic valve Outer cover ground wire RS232 port ...

Page 15: ... the chuck and chuck seat to main axis 3 Plug in turn on the switch ON OFF switch 4 Simulate start adjust left side flow regulating screw to regulate nozzle s flow and water quantity at edging area 5 Obtain 1 to 2 tasks to test if machine is running regularly PC back water quantity regulate Front water of wheel water quantity regulate Transparent water proof cover water regulate Switch positon of ...

Page 16: ...n Switch located behind the machine marked ON OFF Plug used to disconnect the main power When lightning or prolonged un use please cut off the connection with the main power supply The machine should be away from the heat sink and other heat sources which affect the operation performance of the equipment Do not obstruct and cover the vents on the carriage to ensure proper operation of the machine ...

Page 17: ...ylene Touch screen Do not force the touch screen otherwise it will be fractured Can not use pen scissors pliers and other sharp objects pressure touch screen When operating the touch screen your hands must be kept dry Clean the touch screen with a soft clean dry cloth Edging system Before starting the edger check if the water system is ready valve on The water system must ensure to be sealed well ...

Page 18: ... input edging data 3 1 1 2 Optical scanner center system Function of optical scanner Automatic recognize lens pattern confirm the pattern size data Function of center system Manually fix the center for dotted normal lens bi focal and progressive lens 3 1 1 3 Lens edging window Function of the edger Edging the lens according to data of lens material shape degree etc Lens edging window Touch screen ...

Page 19: ...ape of lens Enter optical center system decide center of lens Mirror display of left and right eye data Enter optical scanner system scan size of lens pattern Enter lens edging interface Obtain and display data of lens which is to be edged Input right eye PD Input left eye PD Input right eye PH Input left eye PH Input DBL ...

Page 20: ...SPLAY Click on screen enter lens frame 1 1 display screen Click go back to main menu DBL Nasal distance of lens frame PD Pupil distance of eyes FPD Geometry center distance of lens frame Dia Minimum Diameter of raw lens required to edging present lens A Maximum width of lens pattern B Maximum height of lens pattern ...

Page 21: ...f pattern down concave side up 2 Clean the object stage cannot have any dust or dirt when scanning 4 Dots position coincide with the horizontal line of blue cross 5 System will recognize lens frame data and show in red line 6 After confirm scanned data input DBL of lens frame 4 Dots position coincide with the horizontal line of blue cross 7 Input PD data 8 Input PH data 3 Convex side of pattern do...

Page 22: ... 21 6 DBL of lens frame 7 Input PD data 8 Input PH data ...

Page 23: ...internal storage Search for pattern data from internal storage Save present pattern data into internal storage Height of pattern don t change width change Width of pattern don t change height change Width and height of pattern change Shape of pattern bottom side change Pattern data rotate Pattern data angle rotate Return back ...

Page 24: ...ke below figure Click enter button system will save present pattern data automatically 3 2 4 2 Search for pattern data Click icon the system will pop up the search window like below figure Input the number of pattern you want to search press enter icon system will search for pattern data automatically ...

Page 25: ...e change interface enter the template data retrieval interface the memory data list will be showed Display previous page data Display next page data Display the previous data Display the next data Retrieve the current data Delete memory data Return ...

Page 26: ...icon enter the optical center interface right eye left eye CCD increase brillance CCD decrease brillance normal mode bifocus mode progressive mode PD setting geometry center mode optical center mode initial diameter of lens Optical center mode Geometry center mode ...

Page 27: ... 26 Single focus lens fix center Bifocus lens fix center Progressive lens fix center ...

Page 28: ... 27 Insert suction cup overturn the seat Choosing geometry or optical center mode rotate the arm press the suction cup ...

Page 29: ... flat 4 Sharp edge rate auto 33 50 manual front surface back surface 5 Grooving rate only apply to edger with grooving function auto 33 50 manual front surface back surface 6 Front side safe chamfering only apply to edger with safe chamfering function no safe chamfering front side safe chamfering 7 Backside safe chamfering only apply to edger with safe chamfering function no safe chamfering backsi...

Page 30: ...ing pressure level one Fragile lens level two normal lens level three slippery lens return 3 3 LENS PROCESSING 3 3 1 CLAMP REMOVE THE LENSES Clamp the lens into grinding window After all the grinding data is entered clamp the lens Each kind of lens should choose appropriate clamp 19 mm diameter adaptors 25 mm diameter adaptors The warning information will display if the processed lenses needs spec...

Page 31: ...THE GRINDING PROCEDURE STAT EDGING PROCEDURE After enter all data of grinding and put lens into clamp press icon STOP EDGING PROCEDURE If you want to stop the procedure press icon When the grinding is processing this key can be transferred from another key 3 3 3 LENS PROCESSING STEPS Full frame lens processing 5 Select lens for left eye or right eye 6 Select lens material 4 Enter edging setting me...

Page 32: ...cated on the front surface Back bevel The apex of the tip is located on the back surface IMPORTANT NOTE If the maximum thickness of the lens is less than 2mm the position of the bevel slot will be automatically located at half of the lens 7 Select lens fine grinding pattern bevel 8 Select bevel ratio 9 Select polishing or not 10 Select lens processing mode 12 After blocking put the lens in and cla...

Page 33: ...e grinding pattern flat 8 Select polish or not 9 Select lens processing mode 11 After blocking put the lens in and clamp 12 Start 13 Open the window remove the shaft and take the lens after it s done 10 Select clip pressure 4 Enter edging setting menu 2 Input PH PD DBL 3 Lens center mode selection 1 Scan the pattern shape ...

Page 34: ...ss 1 2mm Completed rough lens the maximum thickness of the flat side 11mm Completed rough lens the maximum thickness of the edge of the glass 15mm Completed rough lens the maximum thickness of the resin tip 15mm Shape The minimum height of the flat 19 00mm The minimum height of bevel 19 00mm Machining range diagram Flat lens Bevel lens Bevel width 2 8mm Flat Front surface Minimum height of finishe...

Page 35: ... SYSTEM MENU INTERFACE Click the icon on the main interface Enter menu password Enter the menu Calibrate size of scanner Calibrate of optical blocker Offset the scanning size Memory data export Memory data import The whole machine test The machine set Initial settings ...

Page 36: ...ATION Press icon enter blocker calibration interface Taking the calibration tool insert into suction seat rotate the arm of blocker pressing down 1 Move the calibration plate press icon regulate the red circle to coincide with calibration plate 2 Red circle coincide with the calibration plate press save system will calibrate size automatically ...

Page 37: ... icon 4 1 4 THE TEST MENU Press icon enter the whole machine test menu Adjust icon 1 Adjust vertical red line to be coincide with black line 2 Adjust horizontal red line to be coincide with black line 3 Horizontal and vertical red lines to be coincide with black line press save icon ...

Page 38: ...s rotary motor and encoder Scan probe component performance test Performance test of main motor and sprinkler system Performance test of clamp loose system Machine test Performance test of grooving and safe chamfering function only apply to edger with grooving and safe chamfering function Lock the carriage head pack the whole machine for transportation ...

Page 39: ...winding number setting Base axis setting Grooving setting only apply to edger with grooving and safe chamfering function Safe chamfering setting only apply to edger with grooving and safe chamfering function Note The parameter setting needs to be completed under the guidance of the professional after sales service staff Users should not enter the parameter setting menu by themselves ...

Page 40: ...performance of machine processing 4 1 6 INITIAL PARAMETER SETTING Press icon enter initial parameter setting menu Press icon after setting saving initial parameter setting 4 1 7 PROCESSING STATISTICS TABLE Press icon to view the processing statistics ...

Page 41: ...enses Clean the baffle board and replace when necessary If the machine uses circulating water replace the water in the tank regularly Wash the filter and water tank regularly Check the situation of each piece of grinding wheel Please replace them under the technical person instruction when necessary 5 2 MAINTENANCE OF TOUCH SCREEN PARTS Warning Disable such products as water or chemical reagents I...

Page 42: ...cted 19 mm diameter adaptors 25 mm diameter adaptors 5 3 1 REPLACE THE RIGHT CLAMP RUBBER PAD Replace the rubber pad procedure as below As below pictures 19mm small clamp 25mm big clamp 1 Gently remove the right clamp from the clamp shaft 2 Remove the old rubber pad from the clamp on and replace it with a new one 3 Put the right chuck back on the clamp axis ...

Page 43: ... is as follows 1 Enter the menu 2 Enter setup interface 3 Enter setup interface 4 Take out tool 5 Input correction tool thickness value 士 6 Replace the 25mm clamp 7 Load calibration tool 8 Start calibrating 9 The machine starts the calibration procedure saves the calibration parameters automatically and then takes out the calibration tool when the calibration is completed 25mm 大夹头 Dismountable len...

Page 44: ...the On Off switch is in the Off position and the main power is disconnected The replacement procedure is as follows NOTE Regular cleaning of the cover plate can clearly see the grinding edge chamber and the processing process The use of circulating water will affect the cleaning level of the water retaining board 1 2 ...

Page 45: ...the Off position and the main power is disconnected Regular cleaning can ignore the number of lenses to be processed but the manufacturer s recommendation is to clean about 100 pieces of lens glass and plastic per process Gloves and eye masks must be wear resistant It s better to wear overalls Please clean the water tank and filter regularly ...

Page 46: ...g wheel Bevel flat edge polishing wheel Automatic clip three selections of clip pressure adapt to different material lens processing Connect with water pump using circulating water and connect with solenoid valve when running water Grinding diameter 80 mm Flat No secured bevel 19 00mm Bevel No secured bevel 19 00mm Automatic cleaning of lens fixing system and grinding room Lens processing statisti...

Page 47: ...Length 705mm Width 465mm Height 442mm Weight 75kg Input Voltage 220V 230V 50Hz 110V 115V 60Hz Machine power 1500W Noise 72db Operating Temperature 5 40 relative humidity 10 80 Pump working voltage 220V 230V 50Hz 110V 115V 60 Hz Pump rated power 150W FUSE 220V 230V 50HZ 15A 110V 115V 60Hz 25A ...

Page 48: ...ration plate 1 4 Scan probe 3 5 25mm clamp 1 6 19mm clamp 1 7 25mm clamp rubber mat 2 8 19mmclamp rubber mat 2 9 Large block 5 10 Middle block 5 11 Sticker 1 12 Power line 1 13 Fuse 220V 15A or 110V 25A 5 14 Certificate of conformity 1 15 Warranty card 1 16 Operation menu 1 17 Drier 2 18 Allen wrench 5 8 1 19 Drain piper 1 ...

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