RP1
500
XD
OPERATIONAL AND SAFETY
REQUIREMENTS
PRE-DELIVERY INSPECTION (Also see separate Document)
1.1
Drive coupling alignments, pan and star meshing of pan rack and drive gear.
1.2
Operating clearances star blade to pan. Fixed blade to pan wall.
1.3
Discharge blade to pan base.
1.4
Rollers to register ring.
1.5
Correct oil level in gearboxes. All grease points charged. Gear teeth greased.
1.6
Air system tested.
1.7
Door operation and seating.
1.8
No load test. Correct rotations.
PRE INSTALLATION
2.1
Check consignment.
2.2
Offload equipment using certified lifting gear of suitable capacity, by a competent
person (see separate chart for nett weight).
INSTALLATION
3.1
Refer to contract arrangement and site instructions.
3.2
Mixer to be mounted on supports of adequate strength and rigidity to prevent undue
vibration when mixing and securely bolted.
3.3
Mixer frame to be level on structure, add packers as required.
3.4
Check that pan is correctly seated on Rollers and that pan rack and drive gear are in
correct mesh.
3.5
Check locating rollers to register ring.
3.6
Check operating clearances star blade to pan. Fixed blade to pan wall. Discharge
blade to pan base. See maintenance section Ops Manual.
Summary of Contents for Crocker RP1500XD
Page 4: ...OPERATING AND MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION...
Page 11: ...Miscellaneous 10 1 Noise measured in accordance with Directive 79 113 EEC 85LPA...
Page 12: ...RP1500XD GENERAL ARRANGEMENT...
Page 13: ...RP1500XD GENERAL ARRANGEMENT WITH LOADER...
Page 14: ...INTENTIONALLY BLANK PAGE...
Page 15: ...OPERATING AND MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...
Page 25: ...OPERATING AND MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...
Page 27: ...MACHINE SAFETY DIRECTIVE All Gears are suitably guarded...
Page 33: ...LUBRICATION LAYOUT...
Page 35: ...INTENTIONALLY BLANK PAGE...
Page 36: ...OPERATING AND MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...
Page 37: ...INTENTIONALLY BLANK PAGE...
Page 38: ...INTENTIONALLY BLANK PAGE...
Page 39: ...RP1500XD PAN PAN DRIVE...
Page 42: ...RP1500XD PAN ROLLER ASSEMBLY...
Page 44: ...RP1500XD PAN LOCATING ROLLER...
Page 47: ...RP1500XD STAR DRIVE...
Page 50: ...RP1500XD DISCHARGE BLADE FIXED BLADE...
Page 53: ...RP1500XD DISCHARGE DOOR AIR CYLINDER...
Page 56: ...RP1500XD PAN GUARDS...
Page 58: ...RP1500XD PAN SEALING STRIP...
Page 60: ...RP1500XD DECALS AND LOGOS CROKER CUMFLOW RP1500XD 1 2 4 5 6 7 8 9 10 11 12 13 14...
Page 62: ...INTENTIONALLY BLANK PAGE...
Page 63: ...INTENTIONALLY BLANK PAGE...
Page 64: ...OPERATING AND MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...
Page 65: ...RP1500XD WINCH UNIT...
Page 67: ...RP1500XD LOADER RUNWAY ASSEMBLY...
Page 69: ...RP1500XD LOADING HOPPER...
Page 71: ...RP1500XD SPLIT SHAFT WHIRLER FROM SERIAL NUMBER 6066...
Page 74: ...RP1500XD SPLIT SHAFT WHIRLER...
Page 76: ...RP1500XD FIXED SHAFT WHIRLER...
Page 78: ...RP1500XD WEIGHING FRAME...
Page 82: ...RP1500XD WIRE ROPE RENEWAL PROCEDURE...
Page 86: ...180 LITRE WATER TANK...
Page 89: ...INTENTIONALLY BLANK PAGE...
Page 90: ...INTENTIONALLY BLANK PAGE...
Page 91: ...OPERATING AND MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...
Page 93: ...RP1500XD TYPICAL LAYOUT OF STARTERS...
Page 97: ......
Page 100: ...OPERATING AND MAINTENANCE MANUAL SECTION 7 PNEUMATIC SYSTEM...
Page 102: ...RP1500XD PNEUMATIC CIRCUIT...
Page 104: ...INTENTIONALLY BLANK PAGE...
Page 105: ...OPERATING AND MAINTENANCE MANUAL SECTION 8 MISCELLANEOUS...
Page 107: ...INTENTIONALLY BLANK PAGE...
Page 108: ...INTENTIONALLY BLANK PAGE...
Page 109: ...INTENTIONALLY BLANK PAGE...
Page 110: ...INTENTIONALLY BLANK PAGE...
Page 111: ...OPERATING AND MAINTENANCE MANUAL SECTION 9 ELECTRONIC LOADCELL INDICATOR READOUT BOX...
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