Winget Crocker RP1500XD Parts & Operation Manual Download

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CR261083

CHASSIS EXTENSION OPPOSITE WINCH SIDE

CR261084

CHASSIS EXTENSION WINCH SIDE

CR539167

MAIN UPRIGHT

CR530059

PACKING

CR269185

RUNWAY OPPOSITE WINCH SIDE

CR269184

RUNWAY WINCH SIDE

CR269182

WINCH SUPPORT FRAME

CR530056

TIE ANGLE

CR539171

TIE CHANNEL

CR269183

FRONT BRACKET

CR530062

SAFETY BOLT AND CHAIN

CR269187

REAR BRACKET (L.H.)

CR530057

BRACING CLEAT

CR269188

REAR BRACKET (R.H.)

CR260050

BRACING

CR260049

BRACING

CR530066

BRACING SUPPORT

CR620006

CAUTION PLATE

CR229083

LIMIT SWITCH

CR539175

LIMIT SWITCH PLATE

RP1

500

XD RUNWAY

Summary of Contents for Crocker RP1500XD

Page 1: ...R PARTS OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS Tel 44 0 1204 854650 Fax 44 0 1204 854663 crokersales winget co uk parts winget co uk ser...

Page 2: ...ation Layout SECTION 4 MIXER SPARE PARTS 4 1 General Arrangement 4 2 Arrangement of Pan Wear Plates Pan Rollers and Pan Drive 4 3 Pan Support Roller Assembly 4 4 Pan Side Locating Roller Assembly 4 5...

Page 3: ...iability whatsoever arising from the use of this manual howsoever caused Winget Limited operate a policy of continuous product development Therefore some illustrations or text within this publication...

Page 4: ...OPERATING AND MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION...

Page 5: ...rsales winget co uk parts winget co uk service winget co uk ORDERING SPARES To help us to complete your order promptly and correctly we need Machine type and serial number Description and quantity of...

Page 6: ...l shape and material to prolong wear life They should not be modified in any way and only replaced with GENUINE CROKER spares Obtained from WINGET LIMITED A daily check is advisable to ensure that the...

Page 7: ...CTORS REFER TO THE MANUFACTURERS BEFORE FITTING ANY NON STANDARD EQUIPMENT OR PARTS THE MANUFACTURERS ACCEPT NO RESPONSIBILITY FOR ANY MODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THE FACTORY UNLESS...

Page 8: ...heck consignment 2 2 Offload equipment using certified lifting gear of suitable capacity by a competent person see separate chart for nett weight INSTALLATION 3 1 Refer to contract arrangement and sit...

Page 9: ...om mixer on supports free of vibration 4 5 Ensure starters are fitted with correct overloads see technical specification power units OPERATION 5 1 Correct oil level Gearboxes and Air line lubricator 5...

Page 10: ...y for damage 8 3 Pan rim and base wearing plates must be replaced before excessive wear causes distortion 8 4 Ensure mixing pan is rotating concentrically and pan base is rotating in horizontal plane...

Page 11: ...Miscellaneous 10 1 Noise measured in accordance with Directive 79 113 EEC 85LPA...

Page 12: ...RP1500XD GENERAL ARRANGEMENT...

Page 13: ...RP1500XD GENERAL ARRANGEMENT WITH LOADER...

Page 14: ...INTENTIONALLY BLANK PAGE...

Page 15: ...OPERATING AND MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...

Page 16: ...n unloading the mixer care must be taken to ensure the discharge chute remains clear of obstructions as the chute and door hang below the chassis An outline drawing and bolt hold plan is normally sent...

Page 17: ...cumstances Check that the pan is seated and that the pan rack and drive gear are in mesh Also check that all the blade clearances are in line with the maintenance instructions On connecting to the pow...

Page 18: ...A supply of compressed air at 5 5 bars is required The inlet for the connection from the air line is tapped B S P A drop in pressure will cause incorrect operation of the pneumatic system...

Page 19: ...pper in the required positions at the top and bottom of the runway 6 Check that the Water tank is set to the required amount and is filling up to this level See later page for further information on W...

Page 20: ...he discharge door At the end of each period of operation the mixing pan mixing blades discharge blade and fingers discharge chute discharge door and seating must be washed down to prevent concrete set...

Page 21: ...e control box Section 9 also contains detailed advice on setting up obtaining zero and operation of the loadcell and readout box and should be referred to before the equipment is operated NOTE THE FOL...

Page 22: ...ill register the amount of water delivered Operate the reset lever to bring the indicator back to zero and repeat the operation for each batch of material mixed When shutting down the mixer either at...

Page 23: ...ble lifting equipment Do not operate the mixer with any of the guards removed safety devices or interlocks disconnected They are there to offer you some protection ensure they are correctly maintained...

Page 24: ...likely that clutch and or brake linings may contain asbestos and suitable precautions should be taken to avoid breathing in the dust protective clothing should be worn Hands should be washed immediate...

Page 25: ...OPERATING AND MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...

Page 26: ...three for high level mixing FIXED BLADE Spring loaded pan side scraper assembly DISCHARGE BLADE Pneumatically operated in conjunction with the Discharge Door WHIRLER Intermittent blades mounted on ve...

Page 27: ...MACHINE SAFETY DIRECTIVE All Gears are suitably guarded...

Page 28: ...ith one access door and one control point Follow the procedures detailed in your Health and Safety Policy at all times Ensure all storage bins containing materials to be mixed are isolated Shut down t...

Page 29: ...r Blades Access to mixing pan internals is via the safety interlocks Each of the above are bolted components and are replaced by simple method and usually achieved in situ without dismantling other co...

Page 30: ...Pan Gear and Pinion Apply Open Gear Lubricant or equivalent as required 2 Adjust Star Blades Fixed Blades and Discharge Blade to the following settings also make sure that Blade fingers are free in th...

Page 31: ...on Make Model Approx capacity of Pan Gearbox 9 4 litres Dependant on Make Model MONTHLY Inspect 1 All blades for ware replace when worn 2 Pan rim base and door wear plates replace when worn 3 Pan Roll...

Page 32: ...ng bracket is in place Check adjustments frequently and lubricate brake shoe pivots To adjust for ware screw in adjusting screw Item 3 until the adjusting nuts are clear and only touch lever Item 1 wh...

Page 33: ...LUBRICATION LAYOUT...

Page 34: ...EM PART NO DESCRIPTION 1 CR540221 LUBRICATION PANEL 1 2 131S01 GREASE NIPPLE 7 3 CR510012 STRAIGHT CONNECTOR 7 4 CR289006 STRAIGHT CONNECTOR A R 5 CR289004 TUBE NUT A R 6 CR269007 TUBE OLIVE A R 7 CR5...

Page 35: ...INTENTIONALLY BLANK PAGE...

Page 36: ...OPERATING AND MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...

Page 37: ...INTENTIONALLY BLANK PAGE...

Page 38: ...INTENTIONALLY BLANK PAGE...

Page 39: ...RP1500XD PAN PAN DRIVE...

Page 40: ...LF LOCKING M16 8 5 CR239009 PAN DRIVE COUPLING 1 6 CR329069 MOTOR COUPLING KEY 1 8 CR329030 DRIVE SHAFT COUPLING KEY 1 10 CR520007 DRIVE SHAFT 1 11 CR460004 DRIVE PINION 1 12 CR320030 DRIVE PINION KEY...

Page 41: ...TAINLESS STEEL 4 22C 52S05G PAN RIM WEAR PLATE BOLTS M12 56 22D 17S06 WASHER SPRING M12 56 22E 7S05 NUT M12 56 23 CR210002 PAN SUPPORTING ROLLER 3 23A CR54100074 CAP GREASE 24 CR150062 RAN ROLLER BEAR...

Page 42: ...RP1500XD PAN ROLLER ASSEMBLY...

Page 43: ...1 CR210002 PAN SUPPORT ROLLER 3 2 CR260026 PAN ROLLER SPINDLE 3 3 CR490063 DUST WASHER 3 4 CR54100074 CAP 3 5 CR150062 BALL BEARING 3 6 CR150131 BALL BEARING 3 RP1500XD PAN SUPPORT ROLLER ASSEMBLY...

Page 44: ...RP1500XD PAN LOCATING ROLLER...

Page 45: ...CR210003 PAN LOCATING ROLLER 4 3 CR520383 LOCATING ROLLER SPINDLE 4 4 CR490073 DUST WASHER 4 5 CR150125 BEARING SMALL 4 6 CR150126 BEARING LARGE 4 7 CR240006 RETAINER 4 8 CR240007 RETAINER 4 RP1500XD...

Page 46: ...M WEAR PLATES CR530048SS STAINLESS STEEL PAN RIM CR530045 MILD STEEL PAN RIM CR530045SS STAINLESS STEEL PAN RACK SPUR GEAR CR210009 PAN BASE WEAR PLATES CR530047 MILD STEEL PAN BASE WEAR PLATES CR5300...

Page 47: ...RP1500XD STAR DRIVE...

Page 48: ...NG MILD STEEL 85MM BORE KEY 1 5A CR269237SS STAR MIXING STAINLESS STEEL 1 6 CR329078 STAR KEY NOT ILLUSTRATED 1 8 CR639008 STAR RETAINING WASHER 1 10 8S06D RETAINING WASHER CENTRE BOLT M16 1 10A 17S08...

Page 49: ...POLYUREATHANE HEAVY DUTY 6 17 8S06M STAR BLADE FIXING BOLTS M16 12 17A 267S09 WASHER FLAT M16 12 17B 61S06 NUT BINX M16 12 18 11S05F STAR FINGER LOCK SCREWS M12 6 18A 7S05 NUT LOCKING M12 6 19 CR3300...

Page 50: ...RP1500XD DISCHARGE BLADE FIXED BLADE...

Page 51: ...FIXING BOLT M10 16 15 11S06H FINGER BRACKET FIXING BOLTS M16 8 15A 17S08 WASHER SPRING M16 8 15B 7S06 NUT M16 8 16 CR53100512 FIXED BLADE MILD STEEL 1 16A CR53100512H FIXED BLADE WEAR RESISTANT STEEL...

Page 52: ...PIVOT COLLAR BOLT M12 2 30A 17S06 WASHER SPRING M12 2 30B 7S05 NUT M12 2 CR530647 WASHER SQUARE PIVOT FIXING BOLT 2 31 CR570061 WIPER SEAL IMPERIAL 4 32 CR531629 WIPER SEAL HOUSING MILD STEEL IMPERIAL...

Page 53: ...RP1500XD DISCHARGE DOOR AIR CYLINDER...

Page 54: ...15 CR180008 BEARING 2 16 CR530025 AIR CYLINDER TRUNNION PIN 2 17 353308200 SPLIT PIN 4 19 CR530027 DOOR MILD STEEL 1 19A CR530027SS DOOR STAINLESS STEEL 1 20 CR530028 DOOR WEAR PLATE MILD STEEL 1 20A...

Page 55: ...YLINDER 8 38 CR110300 AIR CYLINDER DIS DOOR AUXILLARY 1 38A CR110325 SEAL KIT FOR ITEM 38 1 39 CR260174 AIR CYLINDER TRUNNION 1 39A 7S04 NUT 4 39B 17S05 WASHER SPRING 4 40 52S04H BOLT 8 40A 17S05 WASH...

Page 56: ...RP1500XD PAN GUARDS...

Page 57: ...ETE 1 5 CR540020 PAN GUARD BOTTOM RIM 1 6 CR540216 PAN REAR GUARD AIR GEAR SIDE 1 7 CR540215 PAN REAR GUARD MOTOR SIDE 1 8 CR540021 PAN REAR GUARD CENTRE 1 9 CR541739 REAR TRACK 1 10 CR540500 COVER DI...

Page 58: ...RP1500XD PAN SEALING STRIP...

Page 59: ...k Front 1 13 8S05D Bolt M12 Track to top Structure Rear 2 13A 61S05 Nut Binx M12 2 13B 267S07 Washer Flat M12 4 14 11S05D Screw Set M12 Track to rear Bracket 2 14A 61S05 Nut Binx M12 2 14B 267S07 Wash...

Page 60: ...RP1500XD DECALS AND LOGOS CROKER CUMFLOW RP1500XD 1 2 4 5 6 7 8 9 10 11 12 13 14...

Page 61: ...6 V2003598 DECAL BRITISH MADE 3 7 V2004307 DECAL ELECTRICAL HAZARD 5 8 V2004223 DECAL CE MARK EC MACHINES ONLY 1 9 V2004229 DECAL OPERATORS HANDBOOK 3 10 V2004744 DECAL EYE PROTECTION 3 11 504694600...

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Page 64: ...OPERATING AND MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...

Page 65: ...RP1500XD WINCH UNIT...

Page 66: ...1 9 CR210223B BRAKE DRUM 1 10 CR230051D HALF COUPLING 1 11 CR230048 FLEXIBLE COUPLING 1 12 CR230049 FLEXIBLE COUPLING PIN 3 13 CR520008 BRAKE DRUM PIN 3 14 CR320062 GEAR BOX ROPE DRUM KEY 1 15 CR32003...

Page 67: ...RP1500XD LOADER RUNWAY ASSEMBLY...

Page 68: ...CR269182 WINCH SUPPORT FRAME 1 8 CR530056 TIE ANGLE 1 9 CR539171 TIE CHANNEL 1 10 CR269183 FRONT BRACKET 2 11 CR530062 SAFETY BOLT AND CHAIN 2 12 CR269187 REAR BRACKET L H 1 13 CR530057 BRACING CLEAT...

Page 69: ...RP1500XD LOADING HOPPER...

Page 70: ...CR490076 REAR AXLE WASHER 2 7 CR210014 REAR ROLLERS 2 8 CR210016 ROPER PULLEYS 2 9 CR269189 ROPE GUIDE L H 1 10 CR269190 ROPE GUIDE R H 1 11 CR210015 FRONT ROLLERS 2 12 CR530063 ROPE RETAINER BLOCK 2...

Page 71: ...RP1500XD SPLIT SHAFT WHIRLER FROM SERIAL NUMBER 6066...

Page 72: ...MOTOR ELECTRIC 1 17A 8S05G BOLT M12 x 5 4 17B 267S07 WASHER FLAT M12 4 17C 17S06 WASHER SPRING M12 4 17D 7S05 NUT M12 4 18 CR261350 BRACKET SUPPORT MOTOR 1 19 CR340550 PULLEY WHIRLER 1 20 CR340551 BU...

Page 73: ...34 11S06H SCREW SET M16x50 ITEM 18 TO MAINFRAME 6 34A 17S08 WASHER SPRING M16 6 34B 267S09 WASHER FLAT M16 6 34C 7S06 NUT M16 6 ITEMS MARKED NOT ILLUSTRATED RP1500XD SPLIT SHAFT WHIRLER FROM S NO 6066...

Page 74: ...RP1500XD SPLIT SHAFT WHIRLER...

Page 75: ...ETAINER WASHER 3 14 11S05F SCREW SET M12 1 15 17S05 WASHER SPRING M12 1 16 CR539044 SLEEVE 1 17 CR220102 MOTOR 1 18 CR261350 BRACKET 1 19 CR340550 PULLEY WHIRLER 1 20 CR340551 BUSH TAPERLOCK 1 21 CR34...

Page 76: ...RP1500XD FIXED SHAFT WHIRLER...

Page 77: ...TEN CARBIDE COATED A R 11A 11S05G SCREW SET M12 6 11B 7S05 NUT M12 6 13 CR539005 RETAINER WASHER 3 14 11S05F SCREW SET M12 1 15 17S05 WASHER SPRING M12 1 16 CR539044 SLEEVE 1 17 CR220102 MOTOR 1 18 CR...

Page 78: ...RP1500XD WEIGHING FRAME...

Page 79: ...9 GUIDE RAILS 2 6 CR539010 BRIDGE STOPS 4 7 CR269193 WEIGHER BRIDGE 1 8 CR269200 TORQUE TUBE 1 9 CR260062 HINGE PIN 2 10 CR260063 LINK 4 11 CR179011 LOAD CELL 1 12 CR260065 HOPPER STOP 2 13 CR539170 L...

Page 80: ...m 9 8 Remove old wire from second anchor bolt item 10 on second rope drum item 9 and remove tape from ends of old and new wire 9 Fit second end of new wire to second anchor bolt item 10 on second rope...

Page 81: ...side and make fast retainer blocks onto wire 13 Check that both limit switches are working correctly 14 Make sure loader hopper clears both sides of rope drums at the top of its operation NOTE Hopper...

Page 82: ...RP1500XD WIRE ROPE RENEWAL PROCEDURE...

Page 83: ...Ensure that the rope is correctly located and seated on the rope drum Ensure that the rope is correct for the application and only use good quality ropes from reputable suppliers Inspect the wire rope...

Page 84: ...eratures can reduce the effective strength of the rope SAFETY Running wire ropes are hazardous and should be guarded or personnel should be prevented access to them whilst in motion Wire ropes develop...

Page 85: ...ly concentrate on the rope but also extend to the condition of sheaves drums guides etc Decisions on whether a wire rope is suitable for continued service should only be made by a competent person IF...

Page 86: ...180 LITRE WATER TANK...

Page 87: ...Y 1 23 CR450037 TANK BODY LID 1 24 CR450038 FLOAT 1 25 CR560118 OUTLET PIPE JOINT 1 26 CR490025 WASHERS 1 27 CR630302 LOCATING COLLARS 1 28 CR330058 INLET VALVE LEVER SPRING 1 29 CR210151 INLET VALVE...

Page 88: ...54 CR520056 FULCRUM BOLT 1 55 CR530118 OPERATING LEVER PIVOT AIR CONTROL 1 56 CR629000 SERIAL NO PLATE 1 62 CR110306 AIR CYLINDER 1 NOT ILLUSTRATED WATER TANK 180 LITRES...

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Page 91: ...OPERATING AND MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...

Page 92: ...The upper and lower limit switches are positioned to break the electrical supply to the loader motor when the loading hopper is in the required position at the top and bottom of the runway 3 The door...

Page 93: ...RP1500XD TYPICAL LAYOUT OF STARTERS...

Page 94: ...RP1500XD FLENDER MOTOR WIRING DIAGRAM MOTORS UPTO INCLUDING 4 0Kw SEE SEPARATE PAGE FOR MOTORS 5 5Kw AND ABOVE UPTO INC 4 0Kw...

Page 95: ...RP1500XD FLENDER MOTOR WIRING DIAGRAM MOTORS 5 5Kw AND ABOVE ONLY SEE SEPARATE PAGE FOR MOTORS 4 0Kw BELOW 5 5Kw ABOVE...

Page 96: ...WIRING DIAGRAM FOR RP1500XD MIXERS WITH LOADER AIR OPERATED DISCHARGE GEAR WATER TANK FOR USE WITH A E I STARTERS MOTORS...

Page 97: ......

Page 98: ...INTERLOCK DOOR MECHANISM NOTE SUPPLY WITH FOLLOWING ITEMS 1 KEY STANDARD MLK100 2 DUST CAP MLM100...

Page 99: ...R 2 CR229093 KEY MLK100A CODE A A R 2A CR229094 KEY MLK100B CODE B A R 2B CR229124 KEY MLK100C CODE C A R 3 CR229125 CAP DUST MLM100 A R WHEN ORDERING REPLACEMENT KEYS QUOTE CODE OFF INTERLOCK MECHAN...

Page 100: ...OPERATING AND MAINTENANCE MANUAL SECTION 7 PNEUMATIC SYSTEM...

Page 101: ...to vent to atmosphere removing the potential stored energy hazard With the system in this condition the mixer door will open and the discharge blade will lower Important Prior to entry into mixing pa...

Page 102: ...RP1500XD PNEUMATIC CIRCUIT...

Page 103: ...10302 AIR CYLINDER DISCHARGE BLADE 1 4A CR110324 SEAL KIT FOR ITEM 4 NOT ILLUSTRATED 1 5 CR110004 AIR FLOW REGULATOR 2 6 CR119159 OILER 1 7 CR119193 METER VALVE 1 8 CR119135 TEE CONNECTOR 4 9 CR119136...

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Page 105: ...OPERATING AND MAINTENANCE MANUAL SECTION 8 MISCELLANEOUS...

Page 106: ...MISCELLANEOUS 8 1 NOISE DETAILS Measured in accordance with Directive 79 113EEC at four points around the machine at 1 metre radius and at a height of 1 metre the noise did not exceed 85LPA...

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Page 111: ...OPERATING AND MAINTENANCE MANUAL SECTION 9 ELECTRONIC LOADCELL INDICATOR READOUT BOX...

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