MAINTENANCE AND LUBRICATION
DAILY:
Using Total Multis EP2 grease (or equivalent) and grease the following
points:-
Pan Roller Spindles
3 Points
Pan Locating Rollers
4 Points
Discharge Blade Lifting Gear Brackets
2 Points
Air Cylinder Lever Pivot Holder
1 Point
Mixing Blade Finger Bearings
3 Points
Fixed Blade Finger Bearing
1 Point
Loading Hopper Rollers
2 Points
Inspect and top-up if necessary:-
Air Line Lubricator
Use Total Azolla 27 (or equivalent)
Or suitable Pneumatic Tool Oil
WEEKLY:
Inspect and top up if necessary:-
(1)
Star Drive Gearbox
Use Total Carter EP320 (or equivalent)
(2)
Pan Drive Gear Box
Use Total Carter EP320 (or equivalent)
(3)
Loader Winch Gearbox (Flender)
Use Total Carter EP220 (or equivalent)
Inspect and Adjust
(1)
Pan Gear and Pinion – Apply Open Gear Lubricant (or equivalent) as required.
(2)
Adjust Star Blades, Fixed Blades and Discharge Blade to the following settings, also
make sure that Blade fingers are free in their bearings and that the springs are clear of
obstructions.
Mixing Blade:
(3 mm) clear of pan base. Adjust by moving the blade down
its finger.
Discharge Blade:
Just touching pan base when finger bridge is resting on stop
sleeves. Adjust by moving bridge up or down fingers.
Fixed Blade:
(3 mm) clear of pan base and just touching pan rim. Adjust
by moving hinge brackets along its slots and blade up or
down its fingers. Re-set spring to 100 mm overall length
after setting blade.
(3)
After the first week’s running the Whirler Vee Belt Drive will need adjustment to take
up initial wear/stretch. At the correct tension it should be just possible to twist each
belt through 90
o
when gripped between finger and thumb midway between pulleys.
Summary of Contents for Crocker RP1500XD
Page 4: ...OPERATING AND MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION...
Page 11: ...Miscellaneous 10 1 Noise measured in accordance with Directive 79 113 EEC 85LPA...
Page 12: ...RP1500XD GENERAL ARRANGEMENT...
Page 13: ...RP1500XD GENERAL ARRANGEMENT WITH LOADER...
Page 14: ...INTENTIONALLY BLANK PAGE...
Page 15: ...OPERATING AND MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...
Page 25: ...OPERATING AND MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...
Page 27: ...MACHINE SAFETY DIRECTIVE All Gears are suitably guarded...
Page 33: ...LUBRICATION LAYOUT...
Page 35: ...INTENTIONALLY BLANK PAGE...
Page 36: ...OPERATING AND MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...
Page 37: ...INTENTIONALLY BLANK PAGE...
Page 38: ...INTENTIONALLY BLANK PAGE...
Page 39: ...RP1500XD PAN PAN DRIVE...
Page 42: ...RP1500XD PAN ROLLER ASSEMBLY...
Page 44: ...RP1500XD PAN LOCATING ROLLER...
Page 47: ...RP1500XD STAR DRIVE...
Page 50: ...RP1500XD DISCHARGE BLADE FIXED BLADE...
Page 53: ...RP1500XD DISCHARGE DOOR AIR CYLINDER...
Page 56: ...RP1500XD PAN GUARDS...
Page 58: ...RP1500XD PAN SEALING STRIP...
Page 60: ...RP1500XD DECALS AND LOGOS CROKER CUMFLOW RP1500XD 1 2 4 5 6 7 8 9 10 11 12 13 14...
Page 62: ...INTENTIONALLY BLANK PAGE...
Page 63: ...INTENTIONALLY BLANK PAGE...
Page 64: ...OPERATING AND MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...
Page 65: ...RP1500XD WINCH UNIT...
Page 67: ...RP1500XD LOADER RUNWAY ASSEMBLY...
Page 69: ...RP1500XD LOADING HOPPER...
Page 71: ...RP1500XD SPLIT SHAFT WHIRLER FROM SERIAL NUMBER 6066...
Page 74: ...RP1500XD SPLIT SHAFT WHIRLER...
Page 76: ...RP1500XD FIXED SHAFT WHIRLER...
Page 78: ...RP1500XD WEIGHING FRAME...
Page 82: ...RP1500XD WIRE ROPE RENEWAL PROCEDURE...
Page 86: ...180 LITRE WATER TANK...
Page 89: ...INTENTIONALLY BLANK PAGE...
Page 90: ...INTENTIONALLY BLANK PAGE...
Page 91: ...OPERATING AND MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...
Page 93: ...RP1500XD TYPICAL LAYOUT OF STARTERS...
Page 97: ......
Page 100: ...OPERATING AND MAINTENANCE MANUAL SECTION 7 PNEUMATIC SYSTEM...
Page 102: ...RP1500XD PNEUMATIC CIRCUIT...
Page 104: ...INTENTIONALLY BLANK PAGE...
Page 105: ...OPERATING AND MAINTENANCE MANUAL SECTION 8 MISCELLANEOUS...
Page 107: ...INTENTIONALLY BLANK PAGE...
Page 108: ...INTENTIONALLY BLANK PAGE...
Page 109: ...INTENTIONALLY BLANK PAGE...
Page 110: ...INTENTIONALLY BLANK PAGE...
Page 111: ...OPERATING AND MAINTENANCE MANUAL SECTION 9 ELECTRONIC LOADCELL INDICATOR READOUT BOX...
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Page 122: ...INTENTIONALLY BLANK PAGE...