Winget Crocker RP1500XD, Parts & Operation Manual

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(4) Loading Hopper Wire Rope – clean off grit etc. and inspect for broken strands. Clean
and apply a suitable wire rope dressing.
500 HOUR MAINTENANCE FOR PAN AND STAR DRIVE GEAR UNITS
After 500 running tours, the Gearboxes should be drained and thoroughly flushed with a
light flushing oil and refilled with new oil of the correct grade ie. Total Carter EP320 or
equivalent. It is advisable to drain, flush and refill with new oil after every 12 months, or
more often if operating conditions are severe.
To fill the Gearboxes, remove the oil level plug and the filler breather plug and pour in oil
until it flows from the level hole. Replace the plugs making sure that the vent holes in the
filler breather plug are clear.
Approx capacity of Star Gearbox: 23.8 litres (Dependant on Make & Model)
Approx capacity of Pan Gearbox: 9.4 litres (Dependant on Make & Model)
MONTHLY: Inspect:
(1) All blades for ware – replace when worn.
(2) Pan rim, base and door wear plates – replace when worn
(3) Pan Roller Bearings – replace if necessary
(4) Pan Door Bearing – replace if necessary
(5) Pneumatic system for leaks – repair or replace damaged parts.
(6) Pneumatic Cylinders. Make sure that the door cylinder piston rod is at
the end of its travel when the discharge door is just home in its seating.
(7) Check the S.H. Bushing securing the Mixing Star to the gearbox output
shafts are tight. Torque setting 34Nm. Note:- some Mixing Stars are
secured by Gib Head Key instead of the bushing, where fitted this must
be checked for security.
CAUTION: BEFORE WORKING UNDER LOADING HOPPER, REST
HOPPER ON SAFETY BOLTS. DO NOT FORGET TO REMOVE
THESE BOLTS BEFORE RE-STARTING THE MACHINE
(Item 45 on arrangement of Loader Section)
(8) Loader Magnetic Brake – adjust if necessary, to the following
instructions:-