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075-00

8

60706-208

Shown below is a diagram of a natural gas (NG) 

installation.

Reference numbers 2 through 4 in the diagram 

above are system parts supplied by the customer.

Reference number 4 is on the generator.

Below are tables of the fuel pressure readings at 

each reference in the system.

FUEL PRESSURE TABLES

Single Low Pressure Regulator (LP Vapor only)

REF #

1

3

4

UNIT OFF

LINE PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

STARTING

LINE PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

NO LOAD

LINE PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

FULL 

LOAD

LINE PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

Two (2) Regulator System (LP Vapor only)

REF #

1

2

3

4

UNIT 

OFF

LINE PSI

10-15 

LBS

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

START-

ING

LINE PSI

10-15 

LBS

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

NO 

LOAD

LINE PSI

10-15 

LBS

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

FULL 

LOAD

LINE PSI

10-15 

LBS

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

Natural Gas

REF #

2

3

4

UNIT OFF

2 PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

STARTING

2 PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

NO LOAD

2 PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

FULL 

LOAD

2 PSI

7-11 IN

4-6 OZ

7-11 IN

4-6 OZ

LP TANK SIZING

Required LP tank size for LP Vapor withdrawal 

operating at various outside temperatures given in 

degrees Fahrenheit (Celsius).

TANK TEMPERATURE

TANK SIZE

60° F (16° C)

150 GALLON

32° F (0° C)

250 GALLON

0° F (18° C)

500 GALLON

-20° F (-29° C)

1000 GALLON

LP/NG FUEL CONVERSION

The ULPSS2H4W/E generator sets have been 

tested on 

NATURAL GAS 

prior to shipment.  If you 

are going to use them on 

LP vapor

, follow the pro-

cedures in FUEL INSTALLATION.  See Page 6.

INSTALLING THE BATTERY

****  CAUTION  ****

In the following battery installation procedure, check 

to be sure the selector switch remains in the “off” 

position.  This should be your last step before initial 

start-up.

A customer supplied twelve-volt battery is required to 

complete the installation.  Installation of the high-

est CCA rated battery, within the correct BCI group 

(size), will increase cold weather starting perfor-

mance.  

Gel batteries should not be used 

with the 

battery tender installed in the generator enclosure.

Model              Voltage    BCI Group   MINIMUM

 

 

 

 

 

            CCA Rating

ULPSS12H4W      

2               26                   500

Installation and servicing of batteries must be per-

formed or supervised only by personnel knowledge-

able of batteries and the required precautions.  Keep 

unauthorized personnel away from batteries.

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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