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075-00

60706-208

INITIAL START UP

     

******************

*****  WARNING  *****

     ******************

DO NOT jump start these  generator sets.  Starting 

these units on a low battery by jump starting them 

will cause damage to the engine control module.

Use the following checklist to verify correct in-

stallaion before starting the engine:

    

�  

Engine oil.  Check level & fill as required with

         proper grade/quantity.  Refer to engine owners

         manual for proper levels and types.

    

�  

Unit mounting base properly bolted down.

    

�  

Clearance for service and maintenance on all

         sides.

    

�  

Proper fuel line material and size.

    

�  

All fuel line connections tight.

    

�  

Fuel line protected and a moisture trap in

         stalled (may be required for NG).

    

�  

LP/NG pressure OK.  4-6 oz. (7- in. WC).

    

�  

Battery connections clean and tight.

    

�  

Battery fully charged.

    

�  

All AC and DC wiring installed and properly

         protected.

After completing the above checklist, the generator 

set is ready for the initial start-up test.

START UP PROCEDURE

Engine Generator Set only

Move the left hand toggle switch from OFF to the 

ON position.  The alarm light should go out.  Next 

move the right hand toggle witch from the AUTO to 

the RUN position.  You should hear the fuel solenoid 

engage at this time.  Next lift the toggle switch to the 

START position and hold.  The engine starter should 

engage and the engine will start.  As soon as the en-

gine starts release the toggle switch and it will return 

to the run position.  If the engine does not start after 

5 seconds release the switch and let the starter rest 

for 5 seconds and re-attempt to start.  If the unit still 

will not start, consult the troubleshooting guide in the 

back of this manual.

WIRE #

PURPOSE

RECOMMEND

COLOR

# 5

Battery Positive

Black

# 1

Battery Negative

White

# 24

Fuel Solenoid

Red

# 22

Start

Orange

These wire colors are a recommendation only.  The 

wires terminate on TB7 as follows:

WIRE #

COLOR

TB7 TERMINAL

# 5

Black

# 3

# 1

White

# 2

# 24

Red

# 4

# 22

Orange

# 7

Jumpers will need to be installed as follows:

WIRE #

COLOR

TB7 TERMINAL

# 5

Black

# 3 & # 5

# 5

Black

# 5 & # 8

The following is an optional way to interconnect the 

Generator and the Transfer Switch.  the wires termi-

nate on TB7 terminal as follows:

WIRE #

COLOR

TB7 TERMINAL

# 1

White

# 2

# 24

Red

# 4

# 22

Orange

# 7

The following leads are wire-nutted together:

WIRE #

COLOR

FROM

# 5

Black

Generator

# 5

Black

TB7 # 3

# 5

Black

TB7 # 5

#5

Black

TB7 # 8

Summary of Contents for ULPSS12H4W/E

Page 1: ...11075 00 60706 208 INSTALLATION AND OPERATORS MANUAL PACKAGED STANDBY SYSTEM ULPSS12H4W E...

Page 2: ...l Installation 6 7 Fuel Conversions 6 Vapor Fuel Pressure Tables Battery Installation 8 Connecting Battery Charger 11 TRANSFER SWITCH INSTALLATION AC Electrical Connections 11 DC Electrical Connection...

Page 3: ...and L P present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out o...

Page 4: ...RANSFER SWITCH A wall mounted ASCO 165 Automatic Transfer Switch ATS designed for inside installation The transfer switch is UL1008 approved A fourteen day electronic exerciser circuit is installed in...

Page 5: ...limit for filing concealed damage claims CAUTION These units are shipped with oil Be sure to check oil levels before operating See engine manufactur er s instruction manual for recommended oil require...

Page 6: ...or set you will connect your incoming fuel line to the 3 4 inch NPT fitting located on the left side of the engine genera tor set This fitting is shipped with a plastic plug installed to insure the fu...

Page 7: ...oz 7 11 inches water column of pressure This low pressure regulator must be at least 10 feet from the engine generator set any closer installation will require a larger line be installed to provide a...

Page 8: ...11 IN 4 6 OZ LP TANK SIZING Required LP tank size for LP Vapor withdrawal operating at various outside temperatures given in degrees Fahrenheit Celsius TANK TEMPERATURE TANK SIZE 60 F 16 C 150 GALLON...

Page 9: ...ed until the evidence of reaction foaming has ceased The resulting liquid is to be flushed with water and the area dried DANGER Explosive Fire Risk Never smoke when near batteries Do not cause a flame...

Page 10: ...11075 00 10 60706 208...

Page 11: ...ave a 125 150 200 amp or larger system and want to use a 100 amp transfer switch you will not be able to transfer the complete electrical system In this case it will be necessary to install a secondar...

Page 12: ...r there can be absolutely no feedback from the generator to the power line or the power line to the generator When properly installed the normal ATS control and safety systems will eliminate all paths...

Page 13: ...ve the right hand toggle witch from the AUTO to the RUN position You should hear the fuel solenoid engage at this time Next lift the toggle switch to the START position and hold The engine starter sho...

Page 14: ...electrical operation of the automatic transfer switch If the actual operation does not follow this procedure consult the trou blshooting section in the transfer switch manual 1 Move the left hand togg...

Page 15: ...t in the automatic position start mode move the toggle switch to the OFF position In the OFF postion the alarm light will come on and the generator set will not start or run GENERATOR EXERCISER CIRCUI...

Page 16: ...contacts are clean and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturers manual provided with your new equipment Routinely remove debris and dir...

Page 17: ...set 9 Defective starter fuel solenoid relay s ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defe...

Page 18: ...11075 00 18 60706 208 AC AND DC GENERATOR SCHEMATIC...

Page 19: ...llation instructions for WINCO UL Automatic Transfer Switches are contained in the operators manual with each switch Read the complete instructions before installing CUSTOMER CONNECTION POINT All cont...

Page 20: ...11075 00 20 60706 208 ENGINE GENERATOR SET LAYOUT ULPSS12H4W E...

Page 21: ...21 11075 00 60706 208 ENGINE GENERATOR SET PAD LAYOUT...

Page 22: ...nd fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or conse quential damages Note Some...

Page 23: ...23 11075 00 60706 208 DATE HOURS ITEM WORK PERFORMED MAINTENANCE LOG...

Page 24: ...11075 00 24 60706 208 225 S CORDOVA AVE LECENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831...

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